CN102805128A - Imitation hand-made farci food forming method - Google Patents
Imitation hand-made farci food forming method Download PDFInfo
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- CN102805128A CN102805128A CN2012103356644A CN201210335664A CN102805128A CN 102805128 A CN102805128 A CN 102805128A CN 2012103356644 A CN2012103356644 A CN 2012103356644A CN 201210335664 A CN201210335664 A CN 201210335664A CN 102805128 A CN102805128 A CN 102805128A
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Abstract
The invention relates to the technical field of food processing, in particular to an imitation hand-made farci food forming method applicable to mechanical forming farci food devices. The method comprises the steps that a flour wrapper laid on an annular position food encrusting device is folded into a folding state with the outer edge being opened under the overturn of a template of a flexible forming device, then the folded flour wrapper is closed from the inner part to the edge in sequence under the relative translation of a flexible forming block of the flexible forming device, and then the farci food is formed. The method has the advantages that the method is based on a fully automatic farci food forming device which accomplishes processes from the laying of raw material to the final forming of finished products through mechanical equipment, manpower is not required during the operation of the equipment, and automation production during all the processes can be realized.
Description
Technical field
The present invention relates to food processing technology field, is a kind of imitative manual food with filling forming method that is applicable to mechanical-moulded food with filling device specifically.
Background technology
When having food enterprise large-scale production food with filling now; All be that the industrial equipment that adopts is produced; Mostly be the faric device of food that adopts annular station; Like application number is CN200820062031.X, and the applying date is 2008.1.29, and name is called the utility model patent (seeing accompanying drawing 1) of " dumpling machine "; It is imported station, notes filling station, shaping station and discharging station with musculus cutaneus and is successively set on the same circular orbit, and each station is provided with corresponding structure and realizes respectively the musculus cutaneus input, annotates the function of filling, moulding and discharging.In the faric device of the food of existing annular station structure, the function of shaping station is that the filling material is wrapped in the musculus cutaneus, then musculus cutaneus is carried out involution, obtains semi-finished product.After the discharging station is seen semi-finished product off, also need the manual together operation of mediating of extra increase, finally just can obtain the food with filling of imitative manual production, 2-4 name workman could satisfy manual demand of mediating and a common faric device needs at least simultaneously.
The food with filling shaped device of existing annular station structure can not go out to imitate manual food with filling in the shaping station Direct Production; Also need the manual kneaded and formed or pressurizing unit extrusion modling of extra again carrying out to be imitative manual outward appearance; Complex structure more, the manufacturing cost of food with filling device are increased, make that also the process of whole moulding is more loaded down with trivial details.
And for example number of patent application is 201010188004.9, the applying date is 2010.5.21, name is called the Chinese invention patent of " mould, pressurizing unit and dumpling maker "; Its technical scheme is following: the present invention provides a kind of mould; This mould comprises a pair of folder jaw, closes up this and can the dumpling skin that be filled with the filling material be pressed into the half-finished shape of dumpling to the folder jaw.Wherein, the state that closes up again of said a pair of folder jaw down can be under the effect of external force the action of the manual extruding of simulating human filling for dumplings material capsule.The present invention has also proposed a kind of pressurizing unit that is used to drive above-mentioned mold actions in the lump, applies external force under the state that this pressurizing unit can close up at a pair of folder jaw of said mould and drives said a pair of folder jaw and do simulating human both hands extruding dumpling.This patent has proposed a kind of dumpling maker that presss from both sides jaw that has; This folder jaw can produce near manual dumpling; But its forming principle is directly to close up two folder jaws, because the folder jaw is that elastomeric material is processed, through material behavior and the inner groove of folder jaw; Realization is to the moulding of dumpling, thereby simulates the dumpling that is similar to manual inclusion.But in process; The processing object of above-mentioned folder jaw is the semi-finished product dumplings, and the semi-finished product dumpling carries out machine-shaping among need delivering to the folder jaw through transport sector, that is to say; The dumpling machine of using above-mentioned patent need carry out the inclusion first time earlier with musculus cutaneus and filling material on shaping station; Form the semi-finished product dumpling, the conveying through conveying mechanism is then delivered to the semi-finished product dumpling in the folder jaw and to be imitated offhand.And this folder jaw with and relevant drive mechanism can not directly apply on the food with filling shaped device of annular station.This folder jaw can not once be directly formed to imitative manual finished product dumpling with musculus cutaneus and filling material, the complex structure of this patent, and action relationships is loaded down with trivial details; Make manufacturing cost high, fault rate is high, and the efficient of moulding dumpling is low; And when adopting this method inclusion dumpling; Air has little time to drain in the musculus cutaneus, so still residual in the dumpling wrapper have an air, broken skin phenomenon takes place dumpling easily in follow-up processing.
Number of patent application is 200910212484 for another example, the applying date is 2009.11.12, name is called the Chinese utility model patent of " the dumpling machine parallel-moving type is compound to mould "; Its technical scheme is following: dumpling machine parallel-moving type of the present invention is compound, and what mould was related to is that a kind of and the dumpling machine dumpling processing parallel-moving type that matches is compound to mould; Being specially adapted to traditional dumpling and the automated production of pattern dumpling, is a kind of dumpling shaping dies that does not need artificial shaping.The dumpling machine parallel-moving type compound to mould by one group of parallel-moving type compound to mould A, compound mould B is formed; Compound to mould A and compound all be by die holder to mould B, gusset, divide mould 1a and divide mould 1b to form; Divide mould 1a and the top of dividing mould 1b to adopt centration axis to be connected with the mode of hinge; Divide mould 1a and the lower part of dividing mould 1b then to be connected on the connecting axle that bearing is housed through carrier bar; Bearing on the connecting axle cooperates with the taper surface of catch bar; Main spring is housed on the catch bar, and with dividing on the mould 1b back-moving spring is housed also, compound mould A and compound is installed on the guideway through gusset mould B at minute mould 1a.Mould 1a was the circular arc movable mold with dividing mould 1b in described minute.The parallel-moving type of this patent is compound only to be directly through translation mould to be realized the shaping to dumpling to mould, employing be that first translation is compound to mould, make the direct involution of faric musculus cutaneus, and then mould inwardly pushed through translation, form imitative manual dumpling.The technical scheme of this patent makes dumpling wrapper broken owing to be extrusion modling once more behind the musculus cutaneus involution easily, and molding effect is poor; Productivity ratio is low; And this device is very high for the requirement of musculus cutaneus and filling material amount, causes in pushing once more, and extrusion damage is surrounded by the musculus cutaneus of filling material easily.When this structure applications is on the food with filling shaped device of annular station simultaneously; There is following shortcoming: because the input of the musculus cutaneus of the food with filling on the annular station, notes filling, moulding and discharging are that linking each other and each station are that sequencing is arranged; Cause the moulding control difficulty of twice action relationships, be difficult to satisfy the control of the faric device of annular station food and the requirement of production efficiency.
Existing food processing field all is to adopt earlier food with filling to be processed as semi-finished product to the processing method of imitative manual food with filling mostly; Again semi-finished product are imitated the step of offhand; Adopt existing method to make the structure of former complicated more; Musculus cutaneus is damaged easily, and can't use with the faric matched with devices of annular station food, can not realize omnidistance automated production.
Summary of the invention
Forming method shaped device complex structure, manufacturing cost loaded down with trivial details, that use that existing imitative manual food with filling forming method exists are high in order to overcome, be prone to the problem of residual air in the forming process in the musculus cutaneus, propose at present that a kind of ability only can make directly on a station that imitative manual food with filling, operative installations are simple in structure, low cost of manufacture, the musculus cutaneus imitative manual food with filling forming method of residual air not.
For realizing above-mentioned technique effect, technical scheme of the present invention is following:
A kind of forming method of imitative manual food with filling; It is characterized in that: be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Under the template upset of flexible molding device, be folded into the outer and be the inclusion state of opening wide, under the horizontal relative translation of flexible molding device flexible formation piece; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding.
Described flexible molding device; Comprise die holder, two templates, flexible formation piece, rotating mechanism and translation mechanism; Be respectively arranged with suitable flexible formation piece on described two templates; And two templates link to each other with die holder with the rotating mechanism that template is rotated together through driving the flexible formation piece respectively, and template and flexible formation piece are done reciprocal translational motion together under translation mechanism drives, and have at least one to connect translation mechanism in two templates.
Described flexible molding device; Comprise die holder, two templates, flexible formation piece, rotating mechanism and translation mechanism; Be respectively arranged with suitable flexible formation piece on described two templates; And two templates link to each other with die holder with the rotating mechanism that template is rotated together through driving the flexible formation piece respectively, and the flexible formation piece is done reciprocal translational motion under translation mechanism drives, and have at least one to connect translation mechanism in the two flexible formation pieces.
Said rotating mechanism comprises rotating shaft, and correspondence is provided with rotating shaft on each template, and the die holder both sides are provided with chute, and at least one rotating shaft passes chute.
Said translation mechanism comprises the elastic component that an end is connected with template, also is connected with translational drive mechanism on template or the flexible formation piece.
Said translation mechanism comprises gear, tooth bar, and tooth bar links to each other with template, and wheel and rack is meshed, and gear is connected with translational drive mechanism.
Said flexible formation piece upper end is higher than the upper end of template, and both sides, said flexible formation piece upper end are provided with reshaping device.
Said two flexible formation piece correspondence positions are provided with cavity, are vertically arranged with the muscle groove in the cavity, and the thickness of flexible formation piece increases to the outer, top from the cavity upper edge gradually.
Said die holder top is provided with clamping device, is provided with conveyer belt in die holder one side.
Said flexible formation piece is the flexible material of hardness range 5 degree to 70 degree, like silica gel, rubber, plastics etc.
Described die holder is arranged on the circular orbit of the faric device of annular station food.
The action relationships of musculus cutaneus according to the invention is: on shaping station, with the upwards turnover of musculus cutaneus outer, form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Through horizontal force extruding filling material capsule, musculus cutaneus outer height descends with the extruding of filling material capsule gradually, and under the continuation effect of horizontal force, the musculus cutaneus outer contacts and involution gradually, accomplishes the moulding of imitative manual food with filling.
The action relationships of musculus cutaneus according to the invention can be: musculus cutaneus is positioned on the flexible formation piece of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Template and flexible formation piece do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer; Form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template and flexible formation piece do as a whole under the drive of translation mechanism horizontal compressive filling material capsule; Musculus cutaneus outer height descends with the extruding of filling material capsule gradually; Final musculus cutaneus outer contacts under the extruding of flexible formation piece and involution, accomplishes the moulding of imitative manual food with filling.
The action relationships of musculus cutaneus according to the invention can also be: musculus cutaneus is positioned on the flexible formation piece of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; The flexible formation piece upwards turns down the musculus cutaneus outer under the drive of rotating mechanism; Form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; The flexible formation piece is horizontal compressive filling material capsule under the drive of translation mechanism, and musculus cutaneus outer height descends with the extruding of filling material capsule gradually, and final musculus cutaneus outer contacts under the extruding of flexible formation piece and involution, accomplishes the moulding of imitative manual food with filling.
The invention has the advantages that:
1, this method is based on full-automatic food with filling shaped device; It all is to have plant equipment to accomplish that the full-automatic food with filling shaped device here specifically is meant from the final molding of putting into finished product of raw material; Equipment does not need artificial participation in operation, can realize omnidistance automated production.
2, this method at first is that musculus cutaneus outer folding is turned over, and the musculus cutaneus after the turnover is when encasing the filling material, and the edge does not carry out involution, and can carry out moulding this moment to filling material capsule, and can open wide the place to the most of air in the musculus cutaneus through musculus cutaneus and discharge.
3, after first moulding, the first half (being called crush zone) of horizontal compressive filling material capsule, this moment is because the edge of musculus cutaneus involution not as yet; So when the crush zone of extruding filling material capsule; The musculus cutaneus of opening wide the place can descend gradually, and filling material capsule part can swell, promptly to the moulding once more of filling material capsule.And because the extruding of horizontal force, the air in the filling material capsule can further be opened wide discharge from musculus cutaneus.
4, horizontal force continues to act on whole food with filling, and the musculus cutaneus that will descend is gradually at last opened wide the place and carried out the horizontal compressive involution.Owing to just carry out the involution of musculus cutaneus at last; The air all discharges in above-mentioned extruding in the filling material capsule have been guaranteed; Avoided the residual too much problem of food with filling inner air, when food with filling is carried out freezing or boiling, the phenomenon of skin can not take place brokenly yet follow-up.
5, this method is applied in the food industry production field, can realize large-scale purpose of producing the moulding food with filling of imitative craft.Can realize repeatedly extruding and involution to food with filling at same station, the dumpling profile after the moulding is approaching with the manual food with filling of mediating, and having saved also needs the artificial operation of mediating of extra increase in the traditional handicraft.
6, owing on template, be provided with the flexible formation piece; The flexible formation piece directly contacts with the musculus cutaneus of food with filling, in the process of extruding, because the crush zone of filling material capsule receives horizontal compression; So filling material capsule can swell; This moment, the flexible formation piece received the pressure that filling material capsule swells, and the cavity place that holds filling material capsule can deform, thereby the state that can let filling material capsule keep swelling does not change.And the filling material capsule profile after swelling more approaches the food profile of manual inclusion.If use existing rigidity mould, then can't realize the purpose that filling material capsule swells.
7, template can provide enough supports to the flexible formation piece in the process of rotation and translation, makes the stressed even of flexible formation piece, and the flexible formation piece deformation can not take place because of horizontal direction force is uneven.Flexible formation piece and template are set to one; Rotating mechanism and translation mechanism all are arranged on the template; Cause the stress of its junction to concentrate when having avoided above-mentioned two mechanisms to be arranged on the flexible formation piece; Thereby avoided the flexible formation piece to damage, prolonged the life-span of flexible formation piece at stress raiser.
8, template drives the rotation of flexible formation piece, in the process of rotation, support force is provided at the flexible formation piece, makes the flexible formation piece can stablize rotation; Improved the stability of equipment in running, because translation mechanism directly acts on the flexible formation piece, translation mechanism provides less horizontal force just can drive two flexible formation piece opening and closing; Less horizontal force can reduce the mechanical wear of translation mechanism; The less horizontal force in service life that has prolonged translation mechanism has reduced the requirement of translation mechanism, has reduced equipment cost, because the flexible formation piece can break away from template; So the flexible formation piece can be implemented separately to clean and safeguard; Cause the stress of its junction to concentrate when having avoided above-mentioned two mechanisms to be arranged on the flexible formation piece, thereby avoided the flexible formation piece to damage, prolonged the life-span of flexible formation piece at stress raiser.
9, translation mechanism is simple, only through elastomeric element (like extension spring, stage clip etc.) is set on template or flexible formation piece, just can realize the reciprocating motion of template, has simplified drive connection, and has helped regular maintenance or replacing, has reduced equipment cost,
10, translation mechanism is simple, only through on template or flexible formation piece, gear, tooth bar being set, just can realize the reciprocating motion of template, has simplified drive connection, and has helped regular maintenance or replacing, has reduced equipment cost,
11, seal closely through the food with filling after the shaping, can not break skin, and, through the outward appearance of the approaching more manual food with filling of the outward appearance after the reshaping device shaping.
12, adopted the structure of clamping device and transport tape to realize the input and output of food with filling post forming, help large-scale food production, and clamping device has been under the drive of driving mechanism; Can food with filling be pressed from both sides out from a last station according to predefined route motion, be placed on the flexible formation piece of this device; After treating that final molding is accomplished, once more food with filling is clamped on the conveyer belt, has realized omnidistance mechanization production; Practiced thrift manpower, production efficiency is provided.
13, the middle pocket of flexible formation piece can be held filling material capsule; And the thickness of flexible formation piece increases gradually; Then help closing up in the process, can make flexible extruding, more help the exhaust and the moulding of musculus cutaneus musculus cutaneus in the translation of flexible formation piece; The muscle groove can imitate the finger mark that the pressing of staff stays, and makes food with filling profile fidelity higher.
Description of drawings
Fig. 1 is the station structure sketch map of the existing faric device of annular station food.
Fig. 2 is a food with filling flexible molding device overall structure sketch map.
Fig. 3 is that template and flexible formation piece position concern sketch map.
Fig. 4-Fig. 8 is a flexible molding device inclusion process sketch map.
Fig. 9 is a flexible formation piece cutaway view.
Figure 10 is the cutaway view after the rotation of two templates is accomplished.
Figure 11 is the cutaway view that two templates drive flexible formation piece involution.
Figure 12 is the cutaway view of the independent involution of two flexible formation pieces.
Figure 13 is the structural representation of extension spring for translation mechanism.
Figure 14 is the structural representation of stage clip for translation mechanism.
Figure 15 is higher than the cutaway view of template for flexible formation piece upper end.
Figure 16 is the structure cutaway view of Figure 15 involution.
Figure 17 is the structural representation of the independent involution of Figure 15 flexible formation piece.
Figure 18 is the flexible molding device structural representation of band reshaping device.
Figure 19 is the structural representation of flexible formation piece independence involution among Figure 18.
Figure 20 is clamping device and conveyer belt structure sketch map.
In the accompanying drawing: musculus cutaneus input station 1, annotate filling station 2, shaping station 3, discharging station 4, circular orbit 5; Die holder 6, template 7, flexible formation piece 8, rotating shaft 9, chute 10; Extension spring 11, stage clip 12, reshaping device 13, cavity 14, muscle groove 15; Clamping device 16, left grip block 17, right grip block 18, conveyer belt 19, food with filling 20.
The specific embodiment
In this application, the musculus cutaneus of food with filling 20 encases the filling material and partly is called filling material capsule.
Said flexible formation piece 8 is the flexible material of hardness range 5 degree to 70 degree, like silica gel, rubber, plastics etc.
The food with filling 20 of indication of the present invention is meant that dumpling, steamed dumpling with the dough gathered at the top, steamed stuffed bun, the rice dumpling etc. include the food of musculus cutaneus and filling material.
The faric device of existing annular station food comprises that musculus cutaneus input station 1, notes filling station 2, shaping station 3 and discharging station 4 are successively set on the same circular orbit 5, and each station is provided with corresponding structure and realizes respectively the musculus cutaneus input, annotates the function of filling, moulding and discharging.
The application's operation principle is: musculus cutaneus is positioned on the imitative manual food with filling shaped device, is placed with the filling material on the musculus cutaneus, with the upwards turnover of musculus cutaneus outer, form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Through horizontal force extruding filling material capsule, musculus cutaneus outer height descends with the extruding of filling material capsule gradually, and under the continuation effect of horizontal force, the musculus cutaneus outer contacts and involution gradually, accomplishes the moulding of imitative manual food with filling.
The described shaped device of the application is the food with filling flexible molding device; It comprises die holder 6; Two templates 7, be arranged on flexible formation piece 8 on each template 7, drive template 7 with the rotating mechanism of flexible formation piece 8 rotations, drive the translation mechanism that template 7 and flexible formation piece 8 are done reciprocal translational motion together; Said two templates 7 link to each other with die holder 6 through rotating mechanism, and at least one template 7 is connected with translation mechanism.
Said flexible formation is can piece chimeric, bonding, bolt or be riveted on the template 7.
Die holder 6 both sides are provided with chute 10; At least one rotating shaft 9 passes chute 10; Pass on the template 7 that the rotating shaft 9 of chute 10 connected and be connected with translation mechanism, when translation mechanism drives template 7 and does horizontal reciprocating movement, then move pairing chute 10 in rotating shaft 9 two ends.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all need be provided with chute 10 with die holder 6 junctions.
Said translation mechanism comprises the elastic component that an end is connected with template 7, also is connected with translational drive mechanism on the template 7.Said elastic component is stage clip 12, the stage clip 12 between the two flexible formation pieces 8, the extension spring 11 in template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides that is arranged between two templates 7.Said elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, for example shell fragment etc.Said translational drive mechanism is a cylinder etc.
When using stage clip 12; Because stage clip 12 is arranged between two templates 7 or the two flexible formation pieces 8; And translational drive mechanism is arranged on the outside of template 7 or flexible formation piece 8; The horizontal force that transmits when translational drive mechanism is greater than the pulling force of stage clip 12 and horizontal force direction when opposite with stage clip 12 direction of pull; Then two templates 7 or two flexible formation pieces were opened in 8 minutes, and the horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip 12, and two templates 7 or 8 of two flexible formation pieces are done move toward one another until fitting fully.
When using extension spring 11; Extension spring 11 1 ends are connected on template 7 or the two flexible formation pieces 8, and the other end can be arranged on the optional position of removing template 7 or flexible formation piece 8, when not having other external force; 8 of template 7 or flexible formation pieces receive extension spring 11 pulling force; When the horizontal force that receives translational drive mechanism on the template 7 was opposite with extension spring 11 direction of pull greater than the power of extension spring 11 and horizontal force direction, two templates 7 were each other near until applying, otherwise then two templates 7 or flexible formation piece were opened in 8 minutes.Except extension spring 11 and stage clip 12, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.
Two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The top edge of two flexible formation pieces 8 contact earlier in the extrusion process, and then along the path contact successively at edge-center.Translation mechanism can be installed in the bottom of template 7 or flexible formation piece 8 this moment, so after two flexible formation pieces, 8 EDGE CONTACT arrived to a certain degree, because its elastic characteristic, the cavity 14 of flexible formation piece 8 increased.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Said flexible formation piece 8 is that hardness is 5 degree silica gel.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein stage casing, a flexible formation piece 8 edge is wavy to arbitrary flexible formation piece 8 protrusions, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all accomplished on same station.
Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding and carries out follow-up balance and packaging process on the conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer; Form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism horizontal compressive filling material capsule; Musculus cutaneus outer height descends with the extruding of filling material capsule gradually; Final musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, accomplishes the moulding of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of the faric device of annular station food, moves back and forth between each station along track.
Embodiment 2
The described shaped device of the application is the food with filling flexible molding device; It comprises die holder 6; Two templates 7, be arranged on flexible formation piece 8 on each template 7, drive template 7 with the rotating mechanism of flexible formation piece 8 rotations, drive the translation mechanism that template 7 and flexible formation piece 8 are done reciprocal translational motion together; Said two templates 7 link to each other with die holder 6 through rotating mechanism, and at least one template 7 is connected with translation mechanism.
Said flexible formation is can piece chimeric, bonding, bolt or be riveted on the template 7.
Die holder 6 both sides are provided with chute 10; At least one rotating shaft 9 passes chute 10; Pass on the template 7 that the rotating shaft 9 of chute 10 connected and be connected with translation mechanism, when translation mechanism drives template 7 and does horizontal reciprocating movement, then move pairing chute 10 in rotating shaft 9 two ends.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all need be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gears engaged; Tooth bar links to each other with template 7 or flexible formation piece 8, and gear is by the pan drive motor driven rotary, and tooth bar is then moved by gear driven; Because template 7 or flexible formation piece 8 are connected with tooth bar; So 8 of template 7 or flexible formation pieces be along with the tooth bar translation, when driving mechanism be forward and reverse power when alternately providing, then template 7 or flexible formation piece 8 can be along with tooth bar is done traverse motion.Except gear & rack structure, prior art well known to those skilled in the art, that can realize the translation purpose such as guide rail can both be applied in this.
Said two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The top edge of two flexible formation pieces 8 contact earlier in the extrusion process, and then along the path contact successively at edge-center.Translation mechanism can be installed in the bottom of template 7 or flexible formation piece 8 this moment, so after two flexible formation pieces, 8 EDGE CONTACT arrived to a certain degree, because its elastic characteristic, the cavity 14 of flexible formation piece 8 increased.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
The hardness of said flexible formation piece 8 is the rubber of 70 degree.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein stage casing, a flexible formation piece 8 edge is wavy to arbitrary flexible formation piece 8 protrusions, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all accomplished on same station.
Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding and carries out follow-up balance and packaging process on the conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer; Form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism horizontal compressive filling material capsule; Musculus cutaneus outer height descends with the extruding of filling material capsule gradually; Final musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, accomplishes the moulding of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of the faric device of annular station food, moves back and forth between each station along track.
Embodiment 3
The described shaped device of the application is the food with filling flexible molding device; Comprise die holder 6, two templates 7, flexible formation piece 8 on each template 7 is set, drive template 7 with the rotating mechanism of flexible formation piece 8 rotations, drive the translation mechanism that flexible formation piece 8 is done reciprocal translational motion; Said two templates 7 link to each other with die holder 6 through rotating mechanism, and at least one flexible formation piece 8 is connected with translation mechanism.
Die holder 6 both sides are provided with chute 10; At least one rotating shaft 9 passes chute 10; Pass on the template 7 that the rotating shaft 9 of chute 10 connected and be connected with translation mechanism, when translation mechanism drives template 7 and does horizontal reciprocating movement, then move pairing chute 10 in rotating shaft 9 two ends.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all need be provided with chute 10 with die holder 6 junctions.
Said translation mechanism comprises the elastic component that an end is connected with flexible formation piece 8, also is connected with translational drive mechanism on the flexible formation piece 8.Said elastic component is to be arranged on the stage clip 12 between the two flexible formation pieces 8, the extension spring 11 in template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides.Said elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, for example shell fragment etc.Said translational drive mechanism is a cylinder etc.
When using stage clip 12; Because stage clip 12 is arranged between the two flexible formation pieces 8; And translational drive mechanism is arranged on the outside of flexible formation piece 8, and when opposite with stage clip 12 direction of pull, then opened in 8 minutes by two flexible formation pieces greater than the pulling force of stage clip 12 and horizontal force direction for the horizontal force that transmits when translational drive mechanism; The horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip 12, and 8 of two flexible formation pieces are done move toward one another until fitting fully.Flexible formation piece 8 breaks away under the drive of translation mechanism in template 7 motions realizes involution.
When using extension spring 11; Extension spring 11 1 ends are connected on the two flexible formation pieces 8, and the other end can be arranged on the optional position except that flexible formation piece 8, when not having other external force; 8 of flexible formation pieces receive extension spring 11 pulling force; When the horizontal force that receives translational drive mechanism on the flexible formation piece 8 was opposite with extension spring 11 direction of pull greater than the power of extension spring 11 and horizontal force direction, two templates 7 were each other near until applying, otherwise then two flexible formation pieces were opened in 8 minutes.Except extension spring 11 and stage clip 12, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.Flexible formation piece 8 breaks away under the drive of translation mechanism in template 7 motions realizes involution.
Two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The top edge of two flexible formation pieces 8 contact earlier in the extrusion process, and then along the path contact successively at edge-center.Translation mechanism is installed in the bottom of flexible formation piece 8 at this moment, so after two flexible formation pieces, 8 EDGE CONTACT arrived to a certain degree, because its elastic characteristic, the cavity 14 of flexible formation piece 8 increased.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
The hardness of said flexible formation piece 8 is the plastics of 30 degree.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein stage casing, a flexible formation piece 8 edge is wavy to arbitrary flexible formation piece 8 protrusions, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all accomplished on same station.
Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding and carries out follow-up balance and packaging process on the conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Flexible formation piece 8 with the upwards turnover of musculus cutaneus outer, forms filling material capsule under the drive of rotating mechanism, the musculus cutaneus outer after the turnover is for opening wide state; Flexible formation piece 8 is horizontal compressive filling material capsule under the drive of translation mechanism, and musculus cutaneus outer height descends with the extruding of filling material capsule gradually, and final musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, accomplishes the moulding of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of the faric device of annular station food, moves back and forth between each station along track.
Embodiment 4
The described shaped device of the application is the food with filling flexible molding device; Comprise die holder 6, two templates 7, flexible formation piece 8 on each template 7 is set, drive template 7 with the rotating mechanism of flexible formation piece 8 rotations, drive the translation mechanism that flexible formation piece 8 is done reciprocal translational motion; Said two templates 7 link to each other with die holder 6 through rotating mechanism, and at least one flexible formation piece 8 is connected with translation mechanism.
Die holder 6 both sides are provided with chute 10; At least one rotating shaft 9 passes chute 10; Pass on the template 7 that the rotating shaft 9 of chute 10 connected and be connected with translation mechanism, when translation mechanism drives template 7 and does horizontal reciprocating movement, then move pairing chute 10 in rotating shaft 9 two ends.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all need be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gears engaged; Tooth bar links to each other with flexible formation piece 8, and gear is by the pan drive motor driven rotary, and tooth bar is then moved by gear driven; Because flexible formation piece 8 is connected with tooth bar; So 8 of flexible formation pieces are along with the tooth bar translation, when driving mechanism be forward and reverse power when alternately providing, then flexible formation piece 8 can be along with tooth bar is done traverse motion.Except gear & rack structure, prior art well known to those skilled in the art, that can realize the translation purpose such as guide rail can both be applied in this.Flexible formation piece 8 breaks away under the drive of translation mechanism in template 7 motions realizes involution.
Two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The top edge of two flexible formation pieces 8 contact earlier in the extrusion process, and then along the path contact successively at edge-center.Translation mechanism is installed in the bottom of flexible formation piece 8 at this moment, so after two flexible formation pieces, 8 EDGE CONTACT arrived to a certain degree, because its elastic characteristic, the cavity 14 of flexible formation piece 8 increased.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
The hardness of said flexible formation piece 8 is the edible silica gel of 65 degree.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein stage casing, a flexible formation piece 8 edge is wavy to arbitrary flexible formation piece 8 protrusions, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all accomplished on same station.
Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding and carries out follow-up balance and packaging process on the conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Flexible formation piece 8 with the upwards turnover of musculus cutaneus outer, forms filling material capsule under the drive of rotating mechanism, the musculus cutaneus outer after the turnover is for opening wide state; Flexible formation piece 8 is horizontal compressive filling material capsule under the drive of translation mechanism, and musculus cutaneus outer height descends with the extruding of filling material capsule gradually, and final musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, accomplishes the moulding of imitative manual food with filling.
Embodiment 5
When flexible formation piece upper end is higher than the upper end of template, be provided with reshaping device 13 in both sides, flexible formation piece upper end, reshaping device pushes the musculus cutaneus outer through extruding once more.Reshaping device 13 is for realizing the arbitrary structures of squeeze function in the prior art.
Die holder 6 is arranged on the circular orbit 5 of the faric device of annular station food, moves back and forth between each station along track.
Claims (10)
1. the forming method of an imitative manual food with filling; It is characterized in that: be positioned over the musculus cutaneus on the faric device shaping station of annular station food (3); Under template (7) upset of flexible molding device, be folded into the outer and be the inclusion state of opening wide, under the horizontal relative translation of flexible molding device flexible formation piece (8); Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding.
2. the forming method of imitative manual food with filling according to claim 1; It is characterized in that: musculus cutaneus is positioned on the flexible formation piece (8) of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Template (7) and flexible formation piece (8) do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer, form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template (7) and flexible formation piece (8) do as a whole under the drive of translation mechanism horizontal compressive filling material capsule; Musculus cutaneus outer height descends with the extruding of filling material capsule gradually; Final musculus cutaneus outer contacts under the extruding of flexible formation piece (8) and involution, accomplishes the moulding of imitative manual food with filling.
3. the forming method of imitative manual food with filling according to claim 1; It is characterized in that: musculus cutaneus is positioned on the flexible formation piece (8) of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Flexible formation piece (8) with the upwards turnover of musculus cutaneus outer, forms filling material capsule under the drive of rotating mechanism, the musculus cutaneus outer after the turnover is for opening wide state; Flexible formation piece (8) is horizontal compressive filling material capsule under the drive of translation mechanism, and musculus cutaneus outer height descends with the extruding of filling material capsule gradually, and final musculus cutaneus outer contacts under the extruding of flexible formation piece (8) and involution, accomplishes the moulding of imitative manual food with filling.
4. the forming method of imitative manual food with filling according to claim 2; It is characterized in that: described flexible molding device; Comprise die holder (6), two templates (7), flexible formation piece (8), rotating mechanism and translation mechanism; Be respectively arranged with suitable flexible formation piece (8) on described two templates (7); And two templates (7) link to each other with die holder (6) with the rotating mechanism that template (7) is rotated together through driving flexible formation piece (8) respectively, and template (7) and flexible formation piece (8) are done reciprocal translational motion together under translation mechanism drives, and have at least one to connect translation mechanism in two templates (7).
5. the forming method of imitative manual food with filling according to claim 3; It is characterized in that: described flexible molding device; Comprise die holder (6), two templates (7), flexible formation piece (8), rotating mechanism and translation mechanism; Be respectively arranged with suitable flexible formation piece (8) on described two templates (7); And two templates (7) link to each other with die holder (6) with the rotating mechanism that template (7) is rotated together through driving flexible formation piece (8) respectively, and flexible formation piece (8) is done reciprocal translational motion under translation mechanism drives, and have at least one to connect translation mechanism in the two flexible formation pieces (8).
6. according to the forming method of claim 4 or 5 described imitative manual food with filling, it is characterized in that: said translation mechanism comprises the elastic component that an end is connected with template (7), also is connected with translational drive mechanism on template (7) or the flexible formation piece (8).
7. according to the forming method of claim 4 or 5 described imitative manual food with filling, it is characterized in that: said translation mechanism comprises gear, tooth bar, and tooth bar links to each other with template (7), and wheel and rack is meshed, and gear is connected with translational drive mechanism.
8. according to the forming method of claim 4 or 5 described imitative manual food with filling; It is characterized in that: said rotating mechanism comprises the rotating shaft (9) that is installed in respectively on the template (7); The two ends of each rotating shaft (9) all link to each other with die holder (6); Die holder (6) both sides are provided with chute (10), and at least one rotating shaft (9) passes chute (10).
9. according to the forming method of claim 4 or 5 described imitative manual food with filling; It is characterized in that: said two flexible formation piece (8) correspondence positions are provided with cavity (14); Be vertically arranged with muscle groove (15) in the cavity (14), the thickness of flexible formation piece (8) increases to the outer, top from cavity (14) upper edge gradually.
10. according to the forming method of claim 4 or 5 described imitative manual food with filling, it is characterized in that: said die holder (6) top is provided with clamping device (16), is provided with conveyer belt (19) in die holder (6) one sides.
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| CN201210335664.4A CN102805128B (en) | 2012-09-12 | 2012-09-12 | Imitative manual food with filling forming method |
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| CN201210335664.4A CN102805128B (en) | 2012-09-12 | 2012-09-12 | Imitative manual food with filling forming method |
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| CN104430671A (en) * | 2014-11-28 | 2015-03-25 | 重庆乐嚼食品有限公司 | Suction type encrusting machine |
| CN105145701A (en) * | 2015-08-30 | 2015-12-16 | 兰溪健发食品机械有限公司 | Stuffing device for food processing machine |
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