CN203015738U - Split type flexible manual-stuffing-imitated food molding device with reshaping mechanisms - Google Patents

Split type flexible manual-stuffing-imitated food molding device with reshaping mechanisms Download PDF

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Publication number
CN203015738U
CN203015738U CN 201220462714 CN201220462714U CN203015738U CN 203015738 U CN203015738 U CN 203015738U CN 201220462714 CN201220462714 CN 201220462714 CN 201220462714 U CN201220462714 U CN 201220462714U CN 203015738 U CN203015738 U CN 203015738U
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China
Prior art keywords
flexible formation
flexible
formation piece
piece
translation
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黄松
薛博勋
彭涛
赵正强
张伟
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Abstract

The utility model discloses a split type flexible manual-stuffing-imitated food molding device with reshaping mechanisms. The device comprises a mold seat and is characterized by further comprising two mold plates, rotation mechanisms and a translation mechanism, wherein adaptable flexible molding blocks are respectively arranged on the two mold plates, the two mold plates are respectively connected with the mold seat through the rotation mechanisms, at least one flexible molding block is connected with the translation mechanism, the flexible molding blocks are subjected to horizontal relative translation under the drive of the translation mechanism and are divorced from the mold plates during horizontal relative translation, the upper ends of the flexible molding blocks are higher than the upper ends of the mold plates, and the reshaping mechanisms are arranged at the two sides of the upper ends of the flexible molding blocks. Stuffed foods molded by the device are similar with manually-stuffed foods in both shape and mouth feel and are difficultly subjected to shell-breaking damage during transporting, quick freezing or cooking.

Description

With the manual food with filling flexible molding device of the Split imitation of reshaping device
Technical field
The utility model relates to food processing equipment, relates in particular to the flexible molding device for mechanical-moulded food with filling device .
Background technology
During existing food enterprise large-scale production food with filling, all that the industrial equipment adopted is produced, mostly be the dumpling filling wrapping device that adopts annular station, as application number is CN200820062031.X, the applying date is 2008.1.29, name is called the utility model patent (seeing accompanying drawing 1) of " dumpling machine ", it is inputted station, notes filling station, shaping station and discharging station by musculus cutaneus and is successively set on same circular orbit, and each station is provided with corresponding structure and realizes respectively the musculus cutaneus input, annotates the function of filling, moulding and discharging.In the dumpling filling wrapping device of existing annular station structure, the function of shaping station is that fillings is wrapped in musculus cutaneus, then musculus cutaneus is carried out to involution, obtains semi-finished product.After the discharging station is sent semi-finished product, also need the extra manual operation of mediating together that increases, finally just can obtain the food with filling of imitative manual production, and a common stuffing-wrapping apparatus needs at least 2-4 name workman could meet manual demand of mediating simultaneously.
The food with filling shaped device of existing annular station structure can not directly be produced imitative manual food with filling in shaping station, also needing the manual kneaded and formed or pressurizing unit extrusion modling of extra again carrying out is imitative manual outward appearance, so not only make complex structure more, the manufacturing cost of food with filling device increase, also make the process of whole moulding more loaded down with trivial details.
And for example number of patent application is 200910212484, the applying date is 2009.11.12, name is called the Chinese utility model patent of " translational compound paired mould of dumpling machine ", its technical scheme is as follows: what translational compound paired mould of dumpling machine of the present invention related to is that a kind of dumpling processing parallel-moving type that matches with dumpling machine is compound to mould, being specially adapted to traditional dumpling and the automated production of pattern dumpling, is a kind of dumpling shaping dies that does not need artificial shaping.Translational compound paired mould of dumpling machine by one group of parallel-moving type compound to mould A, compound mould B is formed; Compound to mould A and compound to mould B, be all by die holder, gusset, parting 1a and parting 1b form; The top of parting 1a and parting 1b adopts centration axis to be connected in the mode of hinge, the lower part of parting 1a and parting 1b is connected on a connecting axle that bearing is housed by carrier bar, bearing on connecting axle coordinates with the taper surface of catch bar, main spring is housed on catch bar, and on parting 1a and parting 1b, back-moving spring also is housed, compound to mould A with compound mould B is arranged on guideway by gusset.Described parting 1a and parting 1b are the circular arc movable mold.The parallel-moving type of this patent is compound is only directly by translation, mould to be realized to the shaping to dumpling to mould, employing be that first translation is compound to mould, make the direct involution of faric musculus cutaneus, and then by translation, mould inwardly pushed, form imitative handmade dumpling.The technical scheme of this patent, owing to being extrusion modling again after the musculus cutaneus involution, easily makes the dumpling wrapper fragmentation, and molding effect is poor, productivity ratio is low, and this device is very high for the requirement of musculus cutaneus and fillings amount, cause in again pushing, easily extrusion damage is surrounded by the musculus cutaneus of fillings.When this structure applications is on the food with filling shaped device of annular station simultaneously, have following shortcoming: inputting, annotate filling, moulding and discharging due to the musculus cutaneus of the food with filling on annular station is that linking mutually and each station are that sequencing is arranged, cause the moulding of twice action relationships to control difficulty, be difficult to meet the control of annular station dumpling filling wrapping device and the requirement of production efficiency.
Existing food processing field is all to adopt first food with filling is processed as to semi-finished product to the processing method of imitative manual food with filling mostly, again semi-finished product are imitated the step of offhand, adopt existing method to make the structure of former more complicated, musculus cutaneus is easily damaged, and can't support the use with annular station dumpling filling wrapping device, can not realize omnidistance automated production.
Number of patent application is 201010188004.9 for another example, the applying date is 2010.5.21, name is called the Chinese invention patent of " mould, pressurizing unit and dumpling maker ", its technical scheme is as follows: the invention provides a kind of mould, this mould comprises a pair of folder jaw, closes up this and dumpling skin that is filled with fillings can be pressed into to the half-finished shape of dumpling to the folder jaw.Wherein, under the state that described a pair of folder jaw closes up again, can push by hand the effect Imitating mankind of external force the action of stuffing for dumplings capsule.The present invention has also proposed a kind of for driving the pressurizing unit of above-mentioned mold actions in the lump, applies external force under the state that this pressurizing unit can close up at a pair of folder jaw of described mould and drives described a pair of folder jaw to do simulating human both hands extruding dumpling.This patent has proposed a kind of dumpling maker with the folder jaw, and its forming principle is directly to close up the two folder jaws of being made by elastomeric material, realizes the moulding to dumpling.Due to folder jaw material behavior be arranged on the groove of folder jaw inside, make dumpling after moulding be similar to the dumpling of manual inclusion.But in process, the processing object of above-mentioned folder jaw is the semi-finished product dumplings, the semi-finished product dumpling carries out machine-shaping among need to delivering to the folder jaw by transmission mechanism, that is to say, the dumpling machine of applying above-mentioned patent need to first carry out inclusion for the first time by musculus cutaneus and fillings on shaping station, form the semi-finished product dumpling, then by the conveying of conveying mechanism, the semi-finished product dumpling is delivered in the folder jaw and imitated offhand.And this folder jaw with and relevant drive mechanism can not directly apply on the food with filling shaped device of annular station.This folder jaw can not once be directly formed to imitative manual finished product dumpling by musculus cutaneus and fillings, the complex structure of this patent, action relationships is loaded down with trivial details, make manufacturing cost high, fault rate is high, and the efficiency of moulding dumpling is low, and while adopting the method inclusion dumpling, air has little time to drain in musculus cutaneus, so still residual in dumpling wrapper air is arranged, and in follow-up processing, the broken skin phenomenon easily occurs dumpling.Drive the mechanism structure complexity that two folder jaws close up on the one hand, the mechanical matching relationship complexity between all parts, when abnormal conditions appear in one of them parts, whole mechanism will be out of service, has a strong impact on operating efficiency.Because mechanism's parts are more, daily maintenance difficulty; Although the folder jaw used on the other hand is elastic material, pressing from both sides jaw is independent installation, lacks necessary support member, safeguards, cleans or change while pressing from both sides jaw, need to implement dismounting to mould and just can complete, and downtime is longer, and then has reduced operating efficiency; Also have the factor due to mechanical wear or design error, the folder jaw, when involution food, easily causes the not complete hermetic situation in sealing limit, and food with filling is easy broken skin when freezing or boiling.
The utility model content
In order to overcome, forming method shaped device complex structure, manufacturing cost loaded down with trivial details, that use that existing imitative manual food with filling forming method exists are high, the easy problem of residual air in musculus cutaneus in forming process, now propose a kind of can directly make on a station that imitative manual food with filling, operative installations are simple in structure, low cost of manufacture, the musculus cutaneus device of the imitative manual food with filling flexible formation of residual air not.The utility model can carry out shaping to food with filling, makes the food with filling sealing closely, the similar manual food with filling of profile.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
With the manual food with filling flexible molding device of the Split imitation of reshaping device, comprise die holder, it is characterized in that: also comprise two templates, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece on described two templates, and two templates are connected with die holder by rotating mechanism respectively, at least one flexible formation piece is connected with translation mechanism, the horizontal relative translation under the drive of translation mechanism of described flexible formation piece, described flexible formation piece breaks away from template when horizontal relative translation, described flexible formation piece upper end is higher than the upper end of template, both sides, described flexible formation piece upper end are provided with reshaping device.
Described reshaping device, comprise shaping piece, and shaping piece is located at both sides, flexible formation piece upper end, and shaping piece is by the horizontal back and forth movement of shaping driving mechanism.
Described translation mechanism comprises the elastic component that an end is connected with the flexible formation piece, also is connected with translational drive mechanism on the flexible formation piece.
Described elastic component is the extension spring that is arranged on the stage clip between two flexible formation pieces or is arranged on the flexible formation piece outside.
Described translation mechanism comprises gear, tooth bar, and tooth bar is connected with the flexible formation piece, and wheel and rack is meshed, and gear is connected with translational drive mechanism.
Described rotating mechanism comprises the rotating shaft be arranged on respectively on template, and the two ends of rotating shaft all are connected with die holder, and the die holder both sides are provided with chute, and at least one rotating shaft is through chute.
Be provided with cavity on described flexible formation piece correspondence position, be vertically arranged with the muscle groove in cavity, the thickness of flexible formation piece edge on cavity increases gradually to the outer, top.
In described flexible formation piece, protrude to arbitrary flexible formation piece in a stage casing, flexible formation piece edge, and another flexible formation piece edge and its outer rim are complementary.
Described die holder top is provided with clamping device, in die holder one side, is provided with conveyer belt.
Described die holder is arranged on annular station dumpling filling wrapping device circular orbit, and die holder moves along circular orbit.
The utlity model has following advantage:
1, the utility model does not need artificial participation in operation, can realize omnidistance automated production.Rotating mechanism rotation of the present utility model, the band moving platen rotates together with the flexible formation piece, the musculus cutaneus outer is turned down, musculus cutaneus after turnover is when encasing fillings, edge does not carry out involution, now can carry out moulding to the fillings capsule, and can open wide place to the most of air in musculus cutaneus by musculus cutaneus and discharge.After having rotated, the translation mechanism drive at least drives a flexible formation piece and moves horizontally to another flexible formation piece, the first half (being called crush zone) of now flexible formation piece level extruding fillings capsule, now due to the edge of musculus cutaneus involution not yet, so when the crush zone of extruding fillings capsule, the musculus cutaneus of opening wide place can descend gradually, and fillings capsule part can swell.Due to the extruding of horizontal force, the air in the fillings capsule can further be opened wide discharge from musculus cutaneus.Horizontal force continues to act on whole food with filling, and the musculus cutaneus that finally will descend is gradually opened wide place and carried out level extruding involution.Owing to finally just carrying out the involution of musculus cutaneus, guaranteed that air in the fillings capsule all discharges in above-mentioned extruding, avoided the residual too much problem of food with filling inner air, follow-up when food with filling is carried out to freezing or boiling, can broken skin yet.Owing to being provided with the flexible formation piece on template, the flexible formation piece is directly contacted with the musculus cutaneus of food with filling, in the process of extruding, because the crush zone of fillings capsule is subject to horizontal compression, so the fillings capsule can swell, now the flexible formation piece is subject to the pressure that the fillings capsule swells, and the cavity place that holds the fillings capsule can deform, thereby can allow the fillings capsule keep the state swollen not change.And the fillings capsule profile after swelling is closer to the food profile of manual inclusion.If use existing rigidity mould, can't realize the purpose that the fillings capsule swells.Template drives the rotation of flexible formation piece, provide support force at the flexible formation piece in the process of rotation, make the flexible formation piece can stablize rotation, improved the stability of equipment in running, because translation mechanism directly acts on the flexible formation piece, translation mechanism provides less horizontal force just can drive two flexible formation pieces and opens, close, less horizontal force can reduce the mechanical wear of translation mechanism, the less horizontal force in service life that has extended translation mechanism has reduced the requirement of translation mechanism, reduced equipment cost, because the flexible formation piece can break away from template, so the flexible formation piece can be implemented separately to clean and safeguard, while having avoided above-mentioned two mechanisms to be arranged on the flexible formation piece, cause the stress of its junction to concentrate, thereby avoided the flexible formation piece to damage at stress raiser, extended the life-span of flexible formation piece.
Due to the upper end of flexible formation piece upper end higher than template, after completing horizontal involution action, the flexible formation piece does not have shuttering supporting in upper end, now may edge sealing weak effect, and both sides, the utility model flexible formation piece upper end are provided with reshaping device, this reshaping device is for to food with filling involution shaping again, guarantee that the food with filling edge sealing is tight, avoid the broken skin caused due to the edge sealing weak effect, and the outward appearance after the reshaping device shaping approaches the outward appearance of manual food with filling more.Template, in the process of rotation and translation, can provide enough supports to the flexible formation piece, makes the stressed even of flexible formation piece, and the flexible formation piece deformation can not occur because horizontal direction force is uneven.Flexible formation piece and template-setup are integrated, rotating mechanism and translation mechanism all are arranged on template, while having avoided above-mentioned two mechanisms to be arranged on the flexible formation piece, cause the stress of its junction to concentrate, thereby avoided the flexible formation piece to damage at stress raiser, extended the life-span of flexible formation piece.
2, reshaping device of the present utility model, comprise shaping piece, shaping piece is located at both sides, flexible formation piece upper end, shaping piece is by the horizontal back and forth movement of shaping driving mechanism, reshaping device is simple, only, by both sides, flexible formation piece upper end, shaping piece being set, just can realize the shaping of sealing again of food with filling.
3, translation mechanism of the present utility model comprises the elastic component that an end is connected with the flexible formation piece, also is connected with translational drive mechanism on template.Translation mechanism is simple, only by elastomeric element (as extension spring, stage clip etc.) is set on the flexible formation piece, just can realize the reciprocating motion of template, has simplified drive connection, and has been conducive to regular maintenance or replacing, has reduced equipment cost,
4, the translation mechanism that the utility model provides comprises gear, tooth bar, tooth bar is connected with the flexible formation piece, wheel and rack is meshed, and gear is connected with translational drive mechanism, and translation mechanism is simple, only by gear, tooth bar are set on template, just can realize the reciprocating motion of template, simplify drive connection, and be conducive to regular maintenance or replacing, reduced equipment cost
5, the rotating mechanism that the utility model provides comprises the rotating shaft be arranged on respectively on template, and the two ends of rotating shaft all are connected with die holder, and the die holder both sides are provided with chute, and at least one rotating shaft is through chute.Rotating mechanism is only simple rotating shaft, simple in structure, and rotating shaft can better match with translation mechanism through chute.
6, be provided with cavity on two flexible formation piece correspondence positions of the present utility model, be vertically arranged with the muscle groove in cavity, the thickness of flexible formation piece edge on cavity increases gradually to the outer, top, the better effects if during air of such flexible formation piece within getting rid of food with filling, particularly, when involution dumpling based food, its profile approaches manual dumpling more.
7, in flexible formation piece of the present utility model, protrude to arbitrary flexible formation piece in a stage casing, flexible formation piece edge, another flexible formation piece edge and its outer rim are complementary, with the flexible formation piece of this spline structure, when the involution dumpling based food, its edge sealing there will be the wave profile, approaches manual dumpling.
8, die holder of the present utility model top is provided with clamping device, be provided with conveyer belt in die holder one side, adopted the structure of clamping device and transport tape to realize the input and output of food with filling post forming, be conducive to large-scale food production, and clamping device is under the drive of driving mechanism, can be according to predefined route motion, by food with filling from a station clip go out, be placed on the flexible formation piece of this device, after final molding completes, again food with filling is clamped on conveyer belt, realized omnidistance mechanization production, saved manpower, production efficiency is provided.
9, the same station of the utility model just can complete the turnover musculus cutaneus of food with filling and musculus cutaneus envelope and, and rotating mechanism and translation mechanism simple in structure, movement relation is simple, failure rate is low, production efficiency is high.
The accompanying drawing explanation
Fig. 1 is the station structure schematic diagram of existing annular station dumpling filling wrapping device.
Fig. 2 is food with filling flexible molding device overall structure schematic diagram.
Fig. 3 is template and flexible formation piece position relationship schematic diagram.
Fig. 4-Fig. 8 is flexible molding device inclusion process schematic diagram.
Fig. 9 is flexible formation piece cutaway view.
Figure 10 is the cutaway view after two templates have been rotated.
Figure 11 is the cutaway view that two templates drive flexible formation piece involution.
The cutaway view that Figure 12 is the independent involution of two flexible formation pieces.
Figure 13 is the structural representation that translation mechanism is extension spring.
Figure 14 is the structural representation that translation mechanism is stage clip.
Figure 15 is the cutaway view of flexible formation piece upper end higher than template.
The structure cutaway view that Figure 16 is Figure 15 involution.
The structural representation that Figure 17 is the independent involution of Figure 15 flexible formation piece.
Figure 18 is the flexible molding device structural representation with reshaping device.
The structural representation that Figure 19 is flexible formation piece independence involution in Figure 18.
Figure 20 is clamping device and conveyer belt structure schematic diagram.
In accompanying drawing: 1, musculus cutaneus input station, 2, annotate the filling station, 3, shaping station, 4, the discharging station, 5, circular orbit, 6, die holder, 7, template, 8, flexible formation piece, 9, rotating shaft, 10, chute, 11, extension spring, 12, stage clip, 13, shaping piece, 14, cavity, 15, the muscle groove, 16, clamping device, 17, left grip block, 18, right grip block, 19, conveyer belt.
The specific embodiment
Operation principle of the present utility model is:
Be positioned over the musculus cutaneus on annular station dumpling filling wrapping device shaping station, under template 7 upsets of flexible molding device, be folded into outer and be the inclusion state of opening wide, under the 8 horizontal relative translations of flexible molding device flexible formation piece, musculus cutaneus after turnover from interior to edge involution gradually, moulding, after moulding, reshaping device is to food with filling shaping again.
The course of work of the present utility model is:
Rotating mechanism rotarily drives template 7 and the flexible formation piece upwards turns down the musculus cutaneus outer, forms the fillings capsule, and the musculus cutaneus outer after turnover is for opening wide state; Rotation finishes, the translation mechanism drive at least drives a flexible formation piece and moves horizontally to another flexible formation piece, push the fillings capsule by horizontal force, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, under the continuation effect of horizontal force, the musculus cutaneus outer contacts and involution gradually, completes the moulding of imitative manual food with filling, after moulding, reshaping device moves horizontally food with filling is pushed to the edge sealing shaping again, finally completes whole forming process.
Embodiment 1
As shown in Figures 2 and 3, the flexible molding device of the present embodiment, comprise die holder 6, two templates 7, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two templates 7 are connected with die holder 6 by rotating mechanism respectively, at least one template 7 is connected with translation mechanism, and this translation mechanism drives the horizontal relative translation of two templates 7, flexible formation piece 8 is fixedly installed on template 7, and that its fixed form has is bonding, chimeric, bolt etc.
As shown in Figure 2, on template 7, be provided with rotating mechanism, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected with die holder 6.Except the structure of rotating shaft 9, in prior art, other can all can be applicable to this with the structure of moving platen rotation.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism on the template 7 connected through the rotating shaft 9 of chute 10, when translation mechanism band moving platen 7 is done horizontal reciprocating movement, rotating shaft 9 two ends are in the interior motion of corresponding chute 10.When two templates 7 all are connected with translation mechanism, two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junctions.
As shown in Figure 13 and Figure 14, translation mechanism comprises the elastic component that an end is connected with template 7, also is connected with translational drive mechanism on template 7.Described elastic component is stage clip 12, the stage clip 12 between two flexible formation pieces 8, the extension spring 11 in template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides be arranged between two templates 7.Described elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, such as shell fragment etc.Described translational drive mechanism is cylinder oil cylinder etc.
As shown in figure 14, when using stage clip 12, because stage clip 12 is arranged between two templates 7 or two flexible formation pieces 8, and translational drive mechanism is arranged on the outside of template 7 or flexible formation piece 8, when the horizontal force of translational drive mechanism transmission is greater than the pulling force of stage clip 12 and horizontal force direction and stage clip 12 direction of pull when contrary, two templates 7 or two flexible formation pieces 8 are separately, when the horizontal force of translational drive mechanism transmission is less than the pulling force of stage clip 12, two templates 7 or 8 of two flexible formation pieces do move toward one another until laminating fully.
As shown in figure 13, when using extension spring 11, extension spring 11 1 ends are connected on template 7 or two flexible formation pieces 8, the other end can be arranged on the optional position of removing template 7 or flexible formation piece 8, when there is no other external force, 8 of template 7 or flexible formation pieces are subject to tension spring tension, when the horizontal force that is subject to translational drive mechanism on template 7 is greater than the power of extension spring 11 and horizontal force direction and tension spring tension opposite direction, two templates 7 are mutually near until laminating, otherwise two templates 7 or flexible formation piece 8 be separately.Except extension spring and stage clip, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.
As shown in Fig. 9, Figure 10 and Figure 11, be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation piece 8, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity of flexible formation piece 8 15 increases.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece 8 is silica gel.
As shown in figure 11, when two flexible formation pieces 8, during in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action all completes on same station.
As shown in Figure 15, Figure 16 and Figure 18, flexible formation piece 8 upper ends are higher than the upper end of template 7, and described flexible formation piece 8 both sides, upper end are provided with reshaping device.Reshaping device, comprise shaping piece 13, and shaping piece 13 is located at flexible formation piece 8 both sides, upper end, and shaping piece 13 is by the horizontal back and forth movement of shaping driving mechanism.After food with filling completes said process, shaping piece 13 is done horizontal back and forth movement under the drive of shaping driving mechanism, realizes the shaping of edge sealing again to food with filling, and the shaping driving mechanism can be all devices that power can be provided, such as cylinder, oil cylinder etc.
As shown in figure 20, be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device is positioned over the food with filling after moulding on conveyer belt and carries out follow-up balance and packaging process again.
As shown in Fig. 4 to Fig. 8, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, template 7 and flexible formation piece 8 are done the as a whole turnover that under the drive of rotating mechanism, the musculus cutaneus outer made progress, form the fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation piece, then reshaping device is to its shaping sealing again, make the food with filling sealing closely, and similar manual food with filling, finally complete the moulding of imitative manual food with filling.
Embodiment 2
As shown in Figures 2 and 3, the flexible molding device of the present embodiment, comprise die holder 6, two templates 7, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two templates 7 are connected with die holder 6 by rotating mechanism respectively, at least one template 7 is connected with translation mechanism, and this translation mechanism drives the horizontal relative translation of two templates 7, flexible formation piece 8 is fixedly installed on template 7, and that its fixed form has is bonding, chimeric, bolt etc.
As shown in Figure 2, on template 7, be provided with rotating mechanism, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected with die holder 6.Except the structure of rotating shaft 9, in prior art, other can all can be applicable to this with the structure of moving platen rotation.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism on the template 7 connected through the rotating shaft 9 of chute 10, when translation mechanism band moving platen 7 is done horizontal reciprocating movement, rotating shaft 9 two ends are in the interior motion of corresponding chute 10.When two templates 7 all are connected with translation mechanism, two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar is connected with template 7 or flexible formation piece 8, gear is by the pan drive motor driven rotary, tooth bar is moved by gear driven, because template 7 or flexible formation piece 8 are connected with tooth bar, so 8 of template 7 or flexible formation pieces be along with the tooth bar translation, when driving mechanism be forward and reverse power while alternately providing, template 7 or flexible formation piece 8 can be along with tooth bar is done traverse motion.Except gear & rack structure, the prior art well known to those skilled in the art, that can realize the translation purpose such as guide rail can be applied in this.
As shown in Fig. 9, Figure 10 and Figure 11, be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation piece 8, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity of flexible formation piece 8 15 increases.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
As shown in figure 12, when two flexible formation pieces, during in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action all completes on same station.
Described flexible formation piece 8 is rubber.
As shown in Figure 15, Figure 16 and Figure 18, flexible formation piece 8 upper ends are higher than the upper end of template 7, and described flexible formation piece 8 both sides, upper end are provided with reshaping device.Reshaping device, comprise shaping piece 13, and shaping piece 13 is located at flexible formation piece 8 both sides, upper end, and shaping piece 13 is by the horizontal back and forth movement of shaping driving mechanism.After food with filling completes said process, shaping piece 13 is done horizontal back and forth movement under the drive of shaping driving mechanism, realizes the shaping of edge sealing again to food with filling, and the shaping driving mechanism can be all devices that power can be provided, such as cylinder, oil cylinder etc.
As shown in figure 20, be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device is positioned over the food with filling after moulding on conveyer belt and carries out follow-up balance and packaging process again.
As shown in Fig. 4 to Fig. 8, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, template 7 and flexible formation piece 8 are done the as a whole turnover that under the drive of rotating mechanism, the musculus cutaneus outer made progress, form the fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation piece, then reshaping device is to its shaping sealing again, make the food with filling sealing closely, and similar manual food with filling, finally complete the moulding of imitative manual food with filling.
Embodiment 3
As shown in Figure 2, the flexible molding device of the present embodiment comprises die holder 6, two templates 7, flexible formation piece 8, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two mould 7 plates are connected with die holder 6 by rotating mechanism respectively, at least one flexible formation piece 8 is connected with translation mechanism, and this translation mechanism drives the horizontal relative translation of two flexible formation pieces 8.Flexible formation piece 8 can be entrenched on template 7.
As shown in Figure 2, on template 7, be provided with rotating mechanism, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected with die holder 6.Except the structure of rotating shaft 9, in prior art, other can all can be applicable to this with the structure of moving platen rotation.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism on the template 7 connected through the rotating shaft 9 of chute 10, when translation mechanism band moving platen 7 is done horizontal reciprocating movement, rotating shaft 9 two ends are in the interior motion of corresponding chute 10.When two templates 7 all are connected with translation mechanism, two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junctions.
Described translation mechanism comprises the elastic component that an end is connected with flexible formation piece 8, also is connected with translational drive mechanism on flexible formation piece 8.Described elastic component is to be arranged on the stage clip 12 between two flexible formation pieces, the extension spring 11 in the template outside or the extension spring 11 in flexible formation piece 8 outsides.Described elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, such as shell fragment etc.Described translational drive mechanism is cylinder etc.
When using stage clip 12, because stage clip 12 is arranged between two flexible formation pieces 8, and translational drive mechanism is arranged on the outside of flexible formation piece 8, when the horizontal force of translational drive mechanism transmission is greater than the pulling force of stage clip 12 and horizontal force direction when contrary with the stage clip direction of pull, two flexible formation pieces 8 separately, when the horizontal force of translational drive mechanism transmission is less than the pulling force of stage clip, two 8 of flexible formation pieces do move toward one another until laminating fully.The flexible formation piece breaks away from the template motion under the drive of translation mechanism realizes involution.
When using extension spring 11, extension spring 11 1 ends are connected on two flexible formation pieces 8, the other end can be arranged on the optional position except flexible formation piece 8, when there is no other external force, 8 of flexible formation pieces are subject to tension spring tension, when the horizontal force that is subject to translational drive mechanism on flexible formation piece 8 is greater than the power of extension spring and horizontal force direction and tension spring tension opposite direction, two flexible formation pieces 8 are mutually near until laminating, otherwise two flexible formation pieces 8 are separately.Except extension spring and stage clip, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.The flexible formation piece breaks away from the template motion under the drive of translation mechanism realizes involution.
As shown in Fig. 9, Figure 10 and Figure 11, be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation piece 8, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity of flexible formation piece 8 15 increases.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
As shown in figure 12, when two flexible formation pieces, during in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action all completes on same station.
As shown in Figure 17 and Figure 19, flexible formation piece 8 upper ends are higher than the upper end of template 7, and described flexible formation piece 8 both sides, upper end are provided with reshaping device.Reshaping device, comprise shaping piece 13, and shaping piece 13 is located at flexible formation piece 8 both sides, upper end, and shaping piece 13 is by the horizontal back and forth movement of shaping driving mechanism.After food with filling completes said process, shaping piece 13 is done horizontal back and forth movement under the drive of shaping driving mechanism, realizes the shaping of edge sealing again to food with filling, and the shaping driving mechanism can be all devices that power can be provided, such as cylinder, oil cylinder etc.
As shown in figure 20, be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device is positioned over the food with filling after moulding on conveyer belt and carries out follow-up balance and packaging process again.
As shown in Fig. 4 to Fig. 8, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, template 7 and flexible formation piece 8 are done the as a whole turnover that under the drive of rotating mechanism, the musculus cutaneus outer made progress, form the fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation piece, then reshaping device is to its shaping sealing again, make the food with filling sealing closely, and similar manual food with filling, finally complete the moulding of imitative manual food with filling.
Embodiment 4,
As shown in Figure 2, the flexible molding device of the present embodiment comprises die holder 6, two templates 7, flexible formation piece 8, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two mould 7 plates are connected with die holder 6 by rotating mechanism respectively, at least one flexible formation piece 8 is connected with translation mechanism, and this translation mechanism drives the horizontal relative translation of two flexible formation pieces 8.Flexible formation piece 8 can be entrenched on template 7.
As shown in Figure 2, on template 7, be provided with rotating mechanism, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected with die holder 6.Except the structure of rotating shaft 9, in prior art, other can all can be applicable to this with the structure of moving platen rotation.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism on the template 7 connected through the rotating shaft 9 of chute 10, when translation mechanism band moving platen 7 is done horizontal reciprocating movement, rotating shaft 9 two ends are in the interior motion of corresponding chute 10.When two templates 7 all are connected with translation mechanism, two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar is connected with flexible formation piece 8, gear is by the pan drive motor driven rotary, tooth bar is moved by gear driven, because flexible formation piece 8 is connected with tooth bar, so 8 of flexible formation pieces are along with the tooth bar translation, when driving mechanism be forward and reverse power while alternately providing, the flexible formation piece can be done traverse motion along with tooth bar.Except gear & rack structure, the prior art well known to those skilled in the art, that can realize the translation purpose such as guide rail can be applied in this.Flexible formation piece 8 breaks away from template 7 motions under the drive of translation mechanism realizes involution.
As shown in Fig. 9, Figure 10 and Figure 11, be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation piece 8, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity of flexible formation piece 8 15 increases.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece is silica gel.
As shown in figure 12, when two flexible formation pieces, during in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action all completes on same station.
As shown in Figure 17 and Figure 19, flexible formation piece 8 upper ends are higher than the upper end of template 7, and described flexible formation piece 8 both sides, upper end are provided with reshaping device.Reshaping device, comprise shaping piece 13, and shaping piece 13 is located at flexible formation piece 8 both sides, upper end, and shaping piece 13 is by the horizontal back and forth movement of shaping driving mechanism.After food with filling completes said process, shaping piece 13 is done horizontal back and forth movement under the drive of shaping driving mechanism, realizes the shaping of edge sealing again to food with filling, and the shaping driving mechanism can be all devices that power can be provided, such as cylinder, oil cylinder etc.
As shown in figure 20, be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device is positioned over the food with filling after moulding on conveyer belt and carries out follow-up balance and packaging process again.
As shown in Fig. 4 to Fig. 8, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, template 7 and flexible formation piece 8 are done the as a whole turnover that under the drive of rotating mechanism, the musculus cutaneus outer made progress, form the fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation piece, then reshaping device is to its shaping sealing again, make the food with filling sealing closely, and similar manual food with filling, finally complete the moulding of imitative manual food with filling.
The die holder 6 of above-described embodiment is arranged on annular station dumpling filling wrapping device circular orbit, and die holder 6 moves along circular orbit.

Claims (9)

1. with the manual food with filling flexible molding device of the Split imitation of reshaping device, comprise die holder (6), it is characterized in that: also comprise two templates (7), rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece (8) on described two templates (7), and two templates (7) are connected with die holder (6) by rotating mechanism respectively, at least one flexible formation piece (8) is connected with translation mechanism, described flexible formation piece (8) horizontal relative translation under the drive of translation mechanism, described flexible formation piece (8) breaks away from template (7) when horizontal relative translation, described flexible formation piece (8) upper end is higher than the upper end of template (7), described flexible formation piece (8) both sides, upper end are provided with reshaping device.
2. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 1, it is characterized in that: described reshaping device, comprise shaping piece (13), shaping piece (13) is located at flexible formation piece (8) both sides, upper end, and shaping piece (13) is by the horizontal back and forth movement of shaping driving mechanism.
3. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 1 and 2, it is characterized in that: described translation mechanism comprises the elastic component that an end is connected with flexible formation piece (8), and the flexible formation piece also is connected with translational drive mechanism on (8).
4. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 3 is characterized in that: described elastic component is for being arranged on the stage clip between two flexible formation pieces (8) or being arranged on the extension spring (11) in two flexible formation pieces (8) outsides.
5. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 1 and 2, it is characterized in that: described translation mechanism comprises gear, tooth bar, tooth bar is connected with flexible formation piece (8), and wheel and rack is meshed, and gear is connected with translational drive mechanism.
6. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 1 and 2, it is characterized in that: described rotating mechanism comprises the rotating shaft (9) be arranged on respectively on template (7), the two ends of rotating shaft (9) all are connected with die holder (6), die holder (6) both sides are provided with chute (10), and at least one rotating shaft (9) is through chute (10).
7. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 1, it is characterized in that: on described two flexible formation piece (8) correspondence positions, be provided with cavity (14), be vertically arranged with muscle groove (15) in cavity (14), the thickness of two flexible formation pieces (8) is upper along increasing gradually to the outer, top from cavity (14).
8. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 1, it is characterized in that: in described two flexible formation pieces (8), protrude to arbitrary flexible formation piece in a stage casing, flexible formation piece edge, and another flexible formation piece edge and its outer rim are complementary.
9. the manual food with filling flexible molding device of the Split imitation with reshaping device according to claim 1, is characterized in that: be provided with clamping device (16) above described die holder, in die holder (6) one sides, be provided with conveyer belt (19).
CN 201220462714 2012-09-12 2012-09-12 Split type flexible manual-stuffing-imitated food molding device with reshaping mechanisms Active CN203015738U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103891808A (en) * 2014-04-25 2014-07-02 成都松川雷博机械设备有限公司 Farci food forming machine
CN103891809A (en) * 2014-04-25 2014-07-02 成都松川雷博机械设备有限公司 Stuffed food forming method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103891808A (en) * 2014-04-25 2014-07-02 成都松川雷博机械设备有限公司 Farci food forming machine
CN103891809A (en) * 2014-04-25 2014-07-02 成都松川雷博机械设备有限公司 Stuffed food forming method
CN103891809B (en) * 2014-04-25 2016-08-17 成都松川雷博机械设备有限公司 Food with filling forming method

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