CN203015737U - Secondary flexible forming device for imitated artificial stuffed food - Google Patents
Secondary flexible forming device for imitated artificial stuffed food Download PDFInfo
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- CN203015737U CN203015737U CN201220462700.9U CN201220462700U CN203015737U CN 203015737 U CN203015737 U CN 203015737U CN 201220462700 U CN201220462700 U CN 201220462700U CN 203015737 U CN203015737 U CN 203015737U
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Abstract
The utility model relates to the technical field of food processing, and in particular relates to a secondary flexible forming device for imitated artificial stuffed food. The device comprises a die holder and also comprises two templates, flexible forming blocks arranged on the templates, a rotary mechanism for driving the templates and the flexible forming blocks to rotate together, and a translation mechanism for driving the templates or the flexible forming blocks to reciprocate, wherein the two templates are connected with the die holder through the rotary mechanism; at least one template is connected with the translation mechanism; a clamping mechanism is arranged above the die holder; and a conveying belt is arranged on one side of the die holder. The device has the advantages of realizing input and output of secondarily formed stuffed food by adopting the clamping mechanism and the conveying belt, facilitating large-scale food production, saving manpower and improving the production efficiency.
Description
Technical field
The utility model relates to food processing technology field, is a kind of secondary flexible molding device of imitative manual food with filling specifically.
Background technology
During existing food enterprise large-scale production food with filling, all that the industrial equipment that adopts is produced, mostly be the dumpling filling wrapping device that adopts annular station, be CN200820062031.X as application number, the applying date is 2008.1.29, name is called the utility model patent (seeing accompanying drawing 1) of " dumpling machine ", it is inputted station, notes filling station, shaping station and discharging station with musculus cutaneus and is successively set on same circular orbit, and each station is provided with corresponding structure and realizes respectively the musculus cutaneus input, annotates the function of filling, moulding and discharging.In the dumpling filling wrapping device of existing annular station structure, the function of shaping station is that fillings is wrapped in musculus cutaneus, then musculus cutaneus is carried out involution, obtains semi-finished product.After the discharging station is sent semi-finished product, also need the extra manual operation of mediating together that increases, finally just can obtain the food with filling of imitative manual production, 2-4 name workman could satisfy manual demand of mediating and a common stuffing-wrapping apparatus needs at least simultaneously.
The food with filling shaped device of existing annular station structure can not directly be produced imitative manual food with filling in shaping station, also need the manual kneaded and formed or pressurizing unit extrusion modling of extra again carrying out to be imitative manual outward appearance, complex structure more, the manufacturing cost of food with filling device are increased, also make the process of whole moulding more loaded down with trivial details.
And for example number of patent application is 201010188004.9, the applying date is 2010.5.21, name is called the Chinese invention patent of " mould, pressurizing unit and dumpling maker ", its technical scheme is as follows: the invention provides a kind of mould, this mould comprises a pair of folder jaw, closes up this and dumpling skin that is filled with fillings can be pressed into the half-finished shape of dumpling to the folder jaw.Wherein, can push by hand the effect Imitating mankind of external force the action of stuffing for dumplings capsule under the state that described a pair of folder jaw closes up again.The present invention has also proposed a kind of pressurizing unit be used to driving above-mentioned mold actions in the lump, applies the described a pair of folder jaw of external force driving under the state that this pressurizing unit can close up at a pair of folder jaw of described mould and does simulating human both hands extruding dumpling.This patent has proposed a kind of dumpling maker with the folder jaw, this folder jaw can produce and approach manual dumpling, but its forming principle is directly to close up two folder jaws, because the folder jaw is that elastomeric material is made, groove by material behavior and folder jaw inside, the moulding of realization to dumpling, thus simulate the dumpling that is similar to manual inclusion.But in process, the processing object of above-mentioned folder jaw is the semi-finished product dumplings, the semi-finished product dumpling carries out machine-shaping among need to delivering to the folder jaw by transmission mechanism, that is to say, the dumpling machine of using above-mentioned patent need to first carry out inclusion for the first time with musculus cutaneus and fillings on shaping station, form the semi-finished product dumpling, then by the conveying of conveying mechanism, the semi-finished product dumpling is delivered in the folder jaw imitated offhand.And this folder jaw with and relevant drive mechanism can not directly apply on the food with filling shaped device of annular station.This folder jaw can not once be directly formed to imitative manual finished product dumpling with musculus cutaneus and fillings, the complex structure of this patent, action relationships is loaded down with trivial details, make manufacturing cost high, fault rate is high, and the efficient of moulding dumpling is low, and when adopting the method inclusion dumpling, air has little time to drain in musculus cutaneus, so still residual in dumpling wrapper have an air, the broken skin phenomenon easily occurs dumpling in follow-up processing.
Number of patent application is 200910212484 for another example, the applying date is 2009.11.12, name is called the Chinese utility model patent of " translational compound paired mould of dumpling machine ", its technical scheme is as follows: what translational compound paired mould of dumpling machine of the present invention related to is that a kind of dumpling processing parallel-moving type that matches with dumpling machine is compound to mould, being specially adapted to traditional dumpling and the automated production of pattern dumpling, is a kind of dumpling shaping dies that does not need artificial shaping.Translational compound paired mould of dumpling machine by one group of parallel-moving type compound to mould A, compound mould B is formed; Compound to mould A and compound be all by die holder to mould B, gusset, minute mould 1a and minute mould 1b form; Divide mould 1a and the top of being connected mould 1b to adopt centration axis to connect in the mode of hinge, the lower part of minute mould 1a and minute mould 1b is connected on a connecting axle that bearing is housed by carrier bar, bearing on connecting axle coordinates with the taper surface of catch bar, main spring is housed on catch bar, and on minute mould 1a and minute mould 1b, back-moving spring is housed also, compound to mould A with compound mould B is arranged on guideway by gusset.Mould 1a was the circular arc movable mold with a minute mould 1b in described minute.The parallel-moving type of this patent is compound is only directly by translation, mould to be realized shaping to dumpling to mould, employing be that first translation is compound to mould, make the direct involution of faric musculus cutaneus, and then by translation, mould inwardly pushed, form imitative handmade dumpling.The technical scheme of this patent easily makes dumpling wrapper broken owing to being extrusion modling again after the musculus cutaneus involution, and molding effect is poor, productivity ratio is low, and this device is very high for the requirement of musculus cutaneus and fillings amount, causes in again pushing, and easily extrusion damage is surrounded by the musculus cutaneus of fillings.When this structure applications is on the food with filling shaped device of annular station simultaneously, have following shortcoming: inputting, annotate filling, moulding and discharging due to the musculus cutaneus of the food with filling on annular station is that linking mutually and each station are that sequencing is arranged, cause the moulding of twice action relationships to control difficulty, be difficult to satisfy the control of annular station dumpling filling wrapping device and the requirement of production efficiency.
Existing food processing field is all to adopt first food with filling is processed as semi-finished product to the processing method of imitative manual food with filling mostly, again semi-finished product are imitated the step of offhand, adopt existing method to make the structure of former more complicated, musculus cutaneus is easily damaged, and can't support the use with annular station dumpling filling wrapping device, can not realize omnidistance automated production.After the finished product that prior art uses the food with filling shaped device to process is completed, all need the extra manual program of mediating that increases, and major part is the finished product that directly grasps with staff, mediate again, food with filling after mediating is at last packed, increased the degree of artificial participation, run counter to the industrial trend that can develop, and affected greatly production efficiency.
The utility model content
Need artificial last kneading could satisfy appearance requirement and the manual problem that dumpling is put into and taken out of needs from mould in order to overcome existing imitative manual food with filling, now the special secondary flexible molding device that proposes a kind of a kind of imitative manual food with filling of the food with filling that can process the manual imitation moulding.
For realizing above-mentioned technique effect, the technical solution of the utility model is as follows:
A kind of secondary flexible molding device of imitative manual food with filling, comprise die holder, it is characterized in that: the rotating mechanism that also comprises two templates, flexible formation piece on each template is set, rotates with moving platen, make the translation mechanism of reciprocal translational motion with moving platen or flexible formation piece together with the flexible formation piece, described two templates are connected with die holder by rotating mechanism, at least one template is connected with translation mechanism, described die holder top is provided with clamping device, is provided with conveyer belt in die holder one side.
Described clamping device comprises clamping arm, left grip block, right grip block and the clamping driving mechanism that drives the clamping device folding, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.
Described flexible formation piece with template for being fixedly connected with.
Described flexible formation piece is chimeric the connection with template.
Described rotating mechanism comprises the rotating shaft that is separately positioned on two templates bottoms, and the two ends of rotating shaft all are connected with die holder, and described die holder both sides are provided with chute, and at least one rotating shaft passes chute.
Described translation mechanism is to be arranged on the stage clip between two templates or flexible formation piece or to be arranged on template or the extension spring in the flexible formation piece outside.
Described translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar is connected with template or flexible formation piece, gear is by the pan drive motor driven rotary.
Be provided with cavity on described two flexible formation piece correspondence positions, be vertically arranged with the muscle groove in cavity, the thickness of flexible formation piece on cavity along increasing gradually to the outer, top.
Described flexible formation piece is flexible material.
Protrude to arbitrary flexible formation piece in a described wherein stage casing, flexible formation piece edge, and another flexible formation piece edge and its outer rim are complementary.
The utility model has the advantage of:
1, adopted the structure of clamping device and transport tape to realize the input and output of food with filling post forming, be conducive to large-scale food production, and clamping device can according to predefined route motion, go out food with filling under the drive of driving mechanism from a upper station clip, be placed on the flexible formation piece of this device, after final molding is completed, again food with filling is clamped on conveyer belt, realized omnidistance mechanization production, save manpower, improved production efficiency.
2, the food with filling shaped device here refers to that specifically from the final molding of putting into finished product of raw material be all to have plant equipment to complete, and equipment does not need artificial participation in operation, can realize omnidistance automated production.
3, at first this method is that musculus cutaneus outer folding is turned over, and the musculus cutaneus after turnover is when encasing fillings, and the edge does not carry out involution, and can carry out moulding this moment to the fillings capsule, and can open wide the place to the most of air in musculus cutaneus by musculus cutaneus and discharge.
4, after first moulding, the first half (being called crush zone) of level extruding fillings capsule, this moment is due to the edge of musculus cutaneus involution not yet, so when the crush zone of extruding fillings capsule, the musculus cutaneus of opening wide the place can descend gradually, and fillings capsule part can swell, namely to the moulding again of fillings capsule.And due to the extruding of horizontal force, the air in the fillings capsule can further be opened wide discharge from musculus cutaneus.
5, horizontal force continues to act on whole food with filling, and the musculus cutaneus that will descend is gradually at last opened wide the place and carried out level extruding involution.Owing to just carrying out at last the involution of musculus cutaneus, the air all discharges in above-mentioned extruding in the fillings capsule have been guaranteed, avoided the residual too much problem of food with filling inner air, when food with filling is carried out freezing or boiling, the phenomenon of broken skin can not occur also follow-up.
6, be applied in the food industry production field, can realize large-scale purpose of producing the moulding food with filling of imitative craft.Can realize repeatedly extruding and involution to food with filling at same station, the dumpling profile after moulding approaches with the manual food with filling of mediating, and having saved also needs the extra artificial operation of mediating that increases in the traditional handicraft.
7, owing to being provided with the flexible formation piece on template, the flexible formation piece directly contacts with the musculus cutaneus of food with filling, in the process of extruding, because the crush zone of fillings capsule is subject to horizontal compression, so the fillings capsule can swell, this moment, the flexible formation piece was subject to the pressure that the fillings capsule swells, and the cavity place that holds the fillings capsule can deform, thereby the state that can allow the fillings capsule keep swelling does not change.And the fillings capsule profile after swelling is closer to the food profile of manual inclusion.If use existing rigidity mould, can't realize the purpose that the fillings capsule swells.
8, template in the process of rotation and translation, can provide enough supports to the flexible formation piece, makes the stressed even of flexible formation piece, and the flexible formation piece deformation can not occur because horizontal direction force is uneven.Flexible formation piece and template-setup are integrated, rotating mechanism and translation mechanism all are arranged on template, cause the stress of its junction to concentrate when having avoided above-mentioned two mechanisms to be arranged on the flexible formation piece, thereby avoided the flexible formation piece to damage at stress raiser, extended the life-span of flexible formation piece.
9, template drives the rotation of flexible formation piece, provide support force at the flexible formation piece in the process of rotation, make the flexible formation piece can stablize rotation, improved the stability of equipment in running, because translation mechanism directly acts on the flexible formation piece, translation mechanism provides less horizontal force just can drive two flexible formation pieces and opens, close, less horizontal force can reduce the mechanical wear of translation mechanism, the less horizontal force in service life that has extended translation mechanism has reduced the requirement of translation mechanism, reduced equipment cost, because the flexible formation piece can break away from template, so the flexible formation piece can be implemented separately to clean and safeguard, cause the stress of its junction to concentrate when having avoided above-mentioned two mechanisms to be arranged on the flexible formation piece, thereby avoided the flexible formation piece to damage at stress raiser, extended the life-span of flexible formation piece.
10, translation mechanism is simple, only by elastomeric element (as extension spring, stage clip etc.) is set on template or flexible formation piece, just can realize the reciprocating motion of template, has simplified drive connection, and has been conducive to regular maintenance or replacing, has reduced equipment cost,
11, translation mechanism is simple, only by on template or flexible formation piece, gear, tooth bar being set, just can realize the reciprocating motion of template, has simplified drive connection, and has been conducive to regular maintenance or replacing, has reduced equipment cost,
12, through the sealing of the food with filling after shaping closely, can broken skin, and, through the outward appearance after the reshaping device shaping more near the outward appearance of manual food with filling.
13, adopted the structure of clamping device and transport tape to realize the input and output of food with filling post forming, be conducive to large-scale food production, and clamping device can according to predefined route motion, go out food with filling under the drive of driving mechanism from a upper station clip, be placed on the flexible formation piece of this device, after final molding is completed, again food with filling is clamped on conveyer belt, realized omnidistance mechanization production, saved manpower, production efficiency is provided.
14, the middle pocket of flexible formation piece can be held the fillings capsule, and the thickness of flexible formation piece increases gradually, be conducive in process is closed up in the translation of flexible formation piece, can make flexible extruding to musculus cutaneus, more be conducive to exhaust and the moulding of musculus cutaneus, the muscle groove can imitate the finger mark that the pressing of staff stays, and makes food with filling profile simulation Du Genggao.
Description of drawings
Fig. 1 is the station structure schematic diagram of existing annular station dumpling filling wrapping device.
Fig. 2 is food with filling flexible molding device overall structure schematic diagram.
Fig. 3 is template and flexible formation piece position relationship schematic diagram.
Fig. 4-Fig. 8 is flexible molding device inclusion process schematic diagram.
Fig. 9 is flexible formation piece cutaway view.
Figure 10 is the cutaway view after two template rotations are completed.
Figure 11 is the cutaway view that two templates drive flexible formation piece involution.
Figure 12 is the cutaway view of the two independent involutions of flexible formation piece.
Figure 13 is that translation mechanism is the structural representation of extension spring.
Figure 14 is that translation mechanism is the structural representation of stage clip.
Figure 15 is that flexible formation piece upper end is higher than the cutaway view of template.
Figure 16 is the structure cutaway view of Figure 15 involution.
Figure 17 is the structural representation of the independent involution of Figure 15 flexible formation piece.
Figure 18 is the flexible molding device structural representation with reshaping device.
Figure 19 is the structural representation of flexible formation piece independence involution in Figure 18.
Figure 20 is the application's structural representation.
In accompanying drawing: musculus cutaneus input station 1, annotate filling station 2, shaping station 3, discharging station 4, circular orbit 5, die holder 6, template 7, flexible formation piece 8, rotating shaft 9, chute 10, extension spring 11, stage clip 12, reshaping device 13, cavity 14, muscle groove 15, clamping device 16, left grip block 17, right grip block 18, conveyer belt 19, food with filling 20.
The specific embodiment
In this application, the musculus cutaneus of food with filling 20 encases fillings and partly is called the fillings capsule.
The food with filling 20 of the application's indication refers to that dumpling, steamed dumpling with the dough gathered at the top, steamed stuffed bun, the rice dumpling etc. include the food of musculus cutaneus and fillings.Existing annular station dumpling filling wrapping device comprises that musculus cutaneus input station 1, notes filling station 2, shaping station 3 and discharging station 4 are successively set on same circular orbit 5, and each station is provided with corresponding structure and realizes respectively the musculus cutaneus input, annotates the function of filling, moulding and discharging.
The application's operation principle is: be positioned over the musculus cutaneus on annular station dumpling filling wrapping device shaping station 3, under template 7 upsets of flexible molding device, be folded into the outer and be the inclusion state of opening wide, under the 8 horizontal relative translations of flexible molding device flexible formation piece, musculus cutaneus after turnover from interior to the edge involution gradually, moulding.
The described shaped device of the application is the food with filling flexible molding device, it comprises die holder 6, two templates 7, be arranged on flexible formation piece 8 on each template 7, the rotating mechanism that rotates with moving platen 7, make together the translation mechanism of reciprocal translational motion with moving platen 7 and flexible formation piece 8 together with flexible formation piece 8, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one template 7 is connected with translation mechanism.Described die holder 6 tops are provided with clamping device 16, are provided with conveyer belt 19 in die holder 6 one sides.
Described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.
Be provided with rotating mechanism on template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected except the structure of rotating shaft 9 with die holder 6, and in prior art, other can all can be applicable to this with the structure of moving platen 7 rotations.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were in the interior motion of corresponding chute 10.When two templates 7 all were connected with translation mechanism, two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Described translation mechanism comprises the elastic component that an end is connected with template 7, also is connected with translational drive mechanism on template 7.Described elastic component is to be arranged on the extension spring 11 in stage clip 12 between two templates 7, the stage clip 12 between two flexible formation pieces 8, template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides.Described elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, such as shell fragment etc.Described translational drive mechanism is cylinder etc.
When using stage clip 12, because stage clip 12 is arranged between two templates 7 or two flexible formation pieces 8, and translational drive mechanism is arranged on the outside of template 7 or flexible formation piece 8, the horizontal force that transmits when translational drive mechanism is greater than the pulling force of stage clip 12 and horizontal force direction and stage clip 12 direction of pull when opposite, two templates 7 or two flexible formation pieces 8 are separately, the horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip 12, and two templates 7 or 8 of two flexible formation pieces are done move toward one another until fit fully.
When using extension spring 11, extension spring 11 1 ends are connected on template 7 or two flexible formation pieces 8, the other end can be arranged on the optional position of removing template 7 or flexible formation piece 8, when there is no other external force, 8 of template 7 or flexible formation pieces are subjected to extension spring 11 pulling force, greater than the power of extension spring 11 and horizontal force direction and extension spring 11 direction of pull when opposite, two templates 7 are mutually near until fit when the horizontal force that is subject to translational drive mechanism on template 7, otherwise two templates 7 or flexible formation piece 8 be separately.Except extension spring 11 and stage clip 12, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.
Be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 on cavity 14 along increasing gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Can be arranged on translation mechanism at this moment the bottom of template 7 or flexible formation piece 8, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, cavity 14 increases of flexible formation piece 8.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece 8 is silica gel.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece 8 in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all completed on same station.
Be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after moulding and carries out follow-up balance and packaging process on conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer, form the fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, completes the moulding of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Embodiment 2
The described shaped device of the application is the food with filling flexible molding device, it comprises die holder 6, two templates 7, be arranged on flexible formation piece 8 on each template 7, the rotating mechanism that rotates with moving platen 7, make together the translation mechanism of reciprocal translational motion with moving platen 7 and flexible formation piece 8 together with flexible formation piece 8, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one template 7 is connected with translation mechanism.Described die holder 6 tops are provided with clamping device 16, are provided with conveyer belt 19 in die holder 6 one sides.
Described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.
Described flexible formation is can piece chimeric, bonding, bolt or be riveted on template 7.
Be provided with rotating mechanism on template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected except the structure of rotating shaft 9 with die holder 6, and in prior art, other can all can be applicable to this with the structure of moving platen 7 rotations.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were in the interior motion of corresponding chute 10.When two templates 7 all were connected with translation mechanism, two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar is connected with template 7 or flexible formation piece 8, gear is by the pan drive motor driven rotary, tooth bar is moved by gear driven, because template 7 or flexible formation piece 8 are connected with tooth bar, so 8 of template 7 or flexible formation pieces be along with the tooth bar translation, when driving mechanism be forward and reverse power when alternately providing, template 7 or flexible formation piece 8 can be along with tooth bar is done traverse motion.Except gear ﹠ rack structure, guide rail etc. are well known to those skilled in the art, prior art that can realize the translation purpose can be applied in this.
Be provided with cavity 14 on described two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 on cavity 14 along increasing gradually to the outer, top.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 on cavity 14 along increasing gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Can be arranged on translation mechanism at this moment the bottom of template 7 or flexible formation piece 8, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, cavity 14 increases of flexible formation piece 8.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece 8 is rubber.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece 8 in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all completed on same station.
Be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after moulding and carries out follow-up balance and packaging process on conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer, form the fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, completes the moulding of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Embodiment 3
The described shaped device of the application is the food with filling flexible molding device, the rotating mechanism that comprises die holder 6, two templates 7, flexible formation piece 8 on each template 7 is set, rotates with moving platen 7, drive the translation mechanism that flexible formation piece 8 is done reciprocal translational motion together with flexible formation piece 8, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one flexible formation piece 8 is connected with translation mechanism.Described die holder 6 tops are provided with clamping device 16, are provided with conveyer belt 19 in die holder 6 one sides.
Described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.
Be provided with rotating mechanism on template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected except the structure of rotating shaft 9 with die holder 6, and in prior art, other can all can be applicable to this with the structure of moving platen 7 rotations.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were in the interior motion of corresponding chute 10.When two templates 7 all were connected with translation mechanism, two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Described translation mechanism comprises the elastic component that an end is connected with flexible formation piece 8, also is connected with translational drive mechanism on flexible formation piece 8.Described elastic component is to be arranged on the extension spring 11 in stage clip 12 between two flexible formation pieces 8, template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides.Described elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, such as shell fragment etc.Described translational drive mechanism is cylinder etc.
When using stage clip 12, because stage clip 12 is arranged between two flexible formation pieces 8, and translational drive mechanism is arranged on the outside of flexible formation piece 8, the horizontal force that transmits when translational drive mechanism is greater than the pulling force of stage clip 12 and horizontal force direction and stage clip 12 direction of pull when opposite, two flexible formation pieces 8 separately, the horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip 12, and two 8 of flexible formation pieces are done move toward one another until fit fully.Flexible formation piece 8 breaks away under the drive of translation mechanism in template 7 motions realizes involution.
When using extension spring 11, extension spring 11 1 ends are connected on two flexible formation pieces 8, the other end can be arranged on the optional position except flexible formation piece 8, when there is no other external force, 8 of flexible formation pieces are subjected to extension spring 11 pulling force, greater than the power of extension spring 11 and horizontal force direction and extension spring 11 direction of pull when opposite, two templates 7 are mutually near until fit when the horizontal force that is subject to translational drive mechanism on flexible formation piece 8, otherwise two flexible formation pieces 8 are separately.Except extension spring 11 and stage clip 12, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.Flexible formation piece 8 breaks away under the drive of translation mechanism in template 7 motions realizes involution.
Be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 on cavity 14 along increasing gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism is arranged on the bottom of flexible formation piece 8 at this moment, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity of flexible formation piece 8 14 increases.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece 8 is plastics.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece 8 in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all completed on same station.
Be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after moulding and carries out follow-up balance and packaging process on conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, flexible formation piece 8 with the upwards turnover of musculus cutaneus outer, forms the fillings capsule under the drive of rotating mechanism, the musculus cutaneus outer after turnover is for opening wide state; Flexible formation piece 8 is level extruding fillings capsule under the drive of translation mechanism, the decline gradually with the extruding of fillings capsule of musculus cutaneus outer height, and finally the musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, completes the moulding of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Embodiment 4
The described shaped device of the application is the food with filling flexible molding device, the rotating mechanism that comprises die holder 6, two templates 7, flexible formation piece 8 on each template 7 is set, rotates with moving platen 7, drive the translation mechanism that flexible formation piece 8 is done reciprocal translational motion together with flexible formation piece 8, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one flexible formation piece 8 is connected with translation mechanism.Described die holder 6 tops are provided with clamping device 16, are provided with conveyer belt 19 in die holder 6 one sides.
Described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.
Be provided with rotating mechanism on template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two template 7 bottoms, and the two ends of rotating shaft 9 all are connected except the structure of rotating shaft 9 with die holder 6, and in prior art, other can all can be applicable to this with the structure of moving platen 7 rotations.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were in the interior motion of corresponding chute 10.When two templates 7 all were connected with translation mechanism, two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar is connected with flexible formation piece 8, gear is by the pan drive motor driven rotary, tooth bar is moved by gear driven, because flexible formation piece 8 is connected with tooth bar, so 8 of flexible formation pieces are along with the tooth bar translation, when driving mechanism be forward and reverse power when alternately providing, flexible formation piece 8 can be along with tooth bar is done traverse motion.Except gear ﹠ rack structure, guide rail etc. are well known to those skilled in the art, prior art that can realize the translation purpose can be applied in this.Flexible formation piece 8 breaks away under the drive of translation mechanism in template 7 motions realizes involution.
Be provided with cavity 14 on two flexible formation piece 8 correspondence positions, be vertically arranged with muscle groove 15 in cavity 14, the thickness of flexible formation piece 8 on cavity 14 along increasing gradually to the outer, top.In extrusion process, the top edge of two flexible formation pieces 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism is arranged on the bottom of flexible formation piece 8 at this moment, thus when two flexible formation piece 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity of flexible formation piece 8 14 increases.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece 8 is edible silica gel.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece 8 in flexible formation piece 8 stage casings, edge, is wavy, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all completed on same station.
Be provided with clamping device 16 above die holder 6, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after moulding and carries out follow-up balance and packaging process on conveyer belt 19 again.
The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on musculus cutaneus, flexible formation piece 8 with the upwards turnover of musculus cutaneus outer, forms the fillings capsule under the drive of rotating mechanism, the musculus cutaneus outer after turnover is for opening wide state; Flexible formation piece 8 is level extruding fillings capsule under the drive of translation mechanism, the decline gradually with the extruding of fillings capsule of musculus cutaneus outer height, and finally the musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, completes the moulding of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Embodiment 5
When flexible formation piece 8 upper ends during higher than the upper end of template 7, be provided with reshaping device 13 in flexible formation piece 8 both sides, upper end, reshaping device 13 pushes the musculus cutaneus outer again by extruding.Reshaping device 13 is for realizing the arbitrary structures of squeeze function in prior art.
Claims (9)
1. the secondary flexible molding device of an imitative manual food with filling, comprise die holder (6), it is characterized in that: also comprise two templates (7), flexible formation piece (8) on each template (7) is set, the rotating mechanism that band moving platen (7) rotates together with flexible formation piece (8), band moving platen (7) or flexible formation piece (8) are made the translation mechanism of reciprocal translational motion, described two templates (7) are connected with die holder (6) by rotating mechanism, at least one template (7) is connected with translation mechanism, described die holder (6) top is provided with clamping device (16), be provided with conveyer belt (19) in die holder (6) one sides.
2. the secondary flexible molding device of a kind of imitative manual food with filling according to claim 1, it is characterized in that: described clamping device (16) comprises clamping arm, left grip block (17), right grip block (18) and the clamping driving mechanism that drives clamping device (16) folding, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.
3. the secondary flexible molding device of a kind of imitative manual food with filling according to claim 2 is characterized in that: described flexible formation piece (8) with template (7) for being fixedly connected with.
4. the secondary flexible molding device of a kind of imitative manual food with filling according to claim 2 is characterized in that: described flexible formation piece (8) is chimeric the connection with template (7).
5. the secondary flexible molding device of according to claim 3 or 4 described a kind of imitative manual food with filling, it is characterized in that: described rotating mechanism comprises the rotating shaft (9) that is separately positioned on two templates (7) bottom, the two ends of rotating shaft (9) all are connected with die holder (6), described die holder (6) both sides are provided with chute (10), and at least one rotating shaft (9) passes chute (10).
6. the secondary flexible molding device of a kind of imitative manual food with filling according to claim 5 is characterized in that: described translation mechanism is for being arranged on the stage clip (12) between two templates (7) or flexible formation piece (8) or being arranged on template (7) or the extension spring (11) in flexible formation piece (8) outside.
7. the secondary flexible molding device of a kind of imitative manual food with filling according to claim 6, it is characterized in that: described translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar is connected with template (7) or flexible formation piece (8), and gear is by the pan drive motor driven rotary.
8. the secondary flexible molding device of a kind of imitative manual food with filling according to claim 7, it is characterized in that: be provided with cavity (14) on described two flexible formation piece (8) correspondence positions, be vertically arranged with muscle groove (15) in cavity (14), the thickness of flexible formation piece (8) is upper along increasing gradually to the outer, top from cavity (14).
9. the secondary flexible molding device of a kind of imitative manual food with filling according to claim 8, it is characterized in that: protrude to arbitrary flexible formation piece (8) in described wherein flexible formation piece (a 8) stage casing, edge, and another flexible formation piece (8) edge and its outer rim are complementary.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220462700.9U CN203015737U (en) | 2012-09-12 | 2012-09-12 | Secondary flexible forming device for imitated artificial stuffed food |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220462700.9U CN203015737U (en) | 2012-09-12 | 2012-09-12 | Secondary flexible forming device for imitated artificial stuffed food |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203015737U true CN203015737U (en) | 2013-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220462700.9U Expired - Lifetime CN203015737U (en) | 2012-09-12 | 2012-09-12 | Secondary flexible forming device for imitated artificial stuffed food |
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| Country | Link |
|---|---|
| CN (1) | CN203015737U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105410090A (en) * | 2015-12-29 | 2016-03-23 | 成都松川雷博机械设备有限公司 | Linear station multiple stuffing forming device |
| CN108812740A (en) * | 2018-08-17 | 2018-11-16 | 成都松川雷博机械设备有限公司 | Food with filling dog-ear method |
-
2012
- 2012-09-12 CN CN201220462700.9U patent/CN203015737U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105410090A (en) * | 2015-12-29 | 2016-03-23 | 成都松川雷博机械设备有限公司 | Linear station multiple stuffing forming device |
| CN105410090B (en) * | 2015-12-29 | 2018-04-24 | 成都松川雷博机械设备有限公司 | The multiple fillings molding machine of straight line station |
| CN108812740A (en) * | 2018-08-17 | 2018-11-16 | 成都松川雷博机械设备有限公司 | Food with filling dog-ear method |
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