CN201846720U - Mould, extruding device and dumpling making machine - Google Patents
Mould, extruding device and dumpling making machine Download PDFInfo
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- CN201846720U CN201846720U CN2010202105607U CN201020210560U CN201846720U CN 201846720 U CN201846720 U CN 201846720U CN 2010202105607 U CN2010202105607 U CN 2010202105607U CN 201020210560 U CN201020210560 U CN 201020210560U CN 201846720 U CN201846720 U CN 201846720U
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Abstract
The utility model provides a mould which comprises a pair of clamping jaws. The pair of clamping jaws can be furled to extrude a dumpling wrapper with a filling into the shape of a semi-finished dumpling; moreover, the pair of clamping jaws can imitate the manual action of extruding the dumpling wrapper with the filling under the function of an external force in the furling state. The utility model also provides an extruding device for driving the mould to act, which can exert the external force to drive the pair of clamping jaws to imitate the manual action of extruding the dumpling wrapper with the filling when the clamping jaws are in the furling state.
Description
Technical field
The utility model relates to a kind of mould of producing the dumpling based food, be used to drive described mould produces the pressurizing unit of extruding action and the dumpling maker that is provided with above-mentioned mould and pressurizing unit.
Background technology
The manufacturing enterprise of modern dumpling based food adopts the dumpling maker tool mostly for enhancing productivity.Existing dumpling maker packs boiled dumpling mostly in the following ways: at first, with noodle rolling machine (rolling mill) dough (dough) or face aqueous mixtures are rolled into the musculus cutaneus (dough sheet) with desirable quality and predetermined thickness; Afterwards, downcut from described musculus cutaneus upper punch with stamping knife (diecutter) and to have corresponding geometry that () dumpling skin (dough pad) for example: circular or oval, punched dumpling skin down fall into the mould (forming fixture) that is arranged in below the stamping knife synchronously with open and flat attitude with predetermined geometric cross section; At last, be carried on the mould and and filled out with the filling material, and become to be roughly " D " shape or semicircular dumpling semi-finished product by clipping along with the closing up action of mould at the follow-up location place in company with the dumpling skin that mould moves together.Said process all has detailed record in the Chinese patent application (No.200910168437.5) that is entitled as " dumpling preparation method and making apparatus " that the applicant proposed on August 20th, 2009.
In subsequent technique, the manual boiled dumpling that described " D " shape or semicircular dumpling semi-finished product must further be become to have ideal form by the manual kneading of the mankind.Above-mentioned manual kneading carries out usually in such a way: at first, the workman clamps the half-finished whole curved edge of dumpling (hereinafter to be referred as " dumpling hat ") as much as possible with the thumb and the forefinger of both hands; Then, by inwardly closing up the both hands wrist, to be in thumb and the finger surface of forefinger side in the palm and the filling material capsule of pinching under the state (being commonly called as " dumpling tripe ") of the local surfaces extruding dumpling in the palm.Through after the above-mentioned extruding, roughly " D " shape or semicircle develop of the profile of dumpling during from semi-finished product is typical manual boiled dumpling shape, such as, level off to scallop (scallop) shape or curved line trangle (curved triangle).Filling for dumplings material compactness after the extruding, mouthfeel succulence more meet consumers in general's mouthfeel demand.It will be appreciated, of course, that the difference according to workman's gimmick details, still there is individual difference in the final dumpling profile that is shaped, but its common feature is the manual extruding that the filling material capsule of dumpling has all passed through aforesaid way.
Yet in the prior art, above-mentioned kneading technology has to be finished in person by the mankind, and machine still can't replace at present.This situation is restricting the further raising of the sector productivity ratio always.According to statistics, according to the difference of machine efficiency, a dumpling maker of operating at full capacity needs 5～6 experienced operators could realize continuous productive process at least, and the cost of labor that expends is considerable.
The utility model content
Be the final full-automation that realizes system dumpling process, the utility model provides a kind of shaping dies of making dumpling or dumpling based food, and this mould comprises a pair of folder jaw, closes up this and dumpling leather wallet that is filled with the filling material can be made the half-finished shape of dumpling to the folder jaw.Under the state that closes up, described folder jaw can be in the driving lower edge of external force the human both hands of plane simulation at self place from the inwardly action of extruding filling for dumplings material capsule of dumpling hat.Through after the above-mentioned extruding, " D " shape or semicircle develop into of the general outline of the final dumpling that is shaped during from semi-finished product more levels off to the shape of pure manual boiled dumpling, and filling for dumplings material compactness, mouthfeel succulence after the extruding, more meet consumer's mouthfeel preference.Sunk structure be can also be provided with on the inner surface that described a pair of folder jaw will touch with the dumpling bark graft after it closes up, anthropomorphic dummy's finger-joint formed flexing and fold when bending are used for.In the described a pair of folder jaw each all can be made of elastomeric material, and portion or outside can also be provided with first elastic component within it, are used to strengthen the elastic-restoring force of described folder jaw.The employing of above-mentioned mould has replaced the traditional mode of existing manual bag dumpling in the food industries fully, has not only greatly improved productivity ratio, and has reduced labour cost.
The utility model has also proposed a kind of pressurizing unit that is used to drive the described a pair of folder jaw action of above-mentioned mould in the lump, and this pressurizing unit comprises transmission mechanism and extruding guide rail.Described transmission mechanism cooperates with the transmission of described extruding guide rail formation running rail type by the roller that is provided with thereon.Under the state that a pair of folder jaw of described mould closes up, when transmission mechanism in company with mould together when predetermined direction is advanced, described transmission mechanism can drive described mould under the effect of extruding guide rail a pair of folder jaw be done the action of the manual extruding of simulating human filling for dumplings material capsule.
Described transmission mechanism can be a kind of four-bar linkage, can be provided with second elastic component in this four-bar linkage.When the external force of impelling four-bar linkage to produce deformation weakened or disappears, described second elastic component can discharge elastic force in good time, thereby impels four-bar linkage to drive described folder jaw homing separately.
Described extruding guide rail can further comprise sub-guide rail of extruding and the resetting sub guide rail that sets gradually along the predetermined direct of travel of mould and transmission mechanism.When described roller is advanced on the sub-guide rail of extruding, can impel described transmission mechanism to drive the action that the described a pair of folder jaw that closes up under the state is cooked the filling material capsule of simulation staff extruding dumpling or dumpling based food.When described roller is advanced on the resetting sub guide rail, can impel described transmission mechanism to drive described a pair of folder jaw and be back to described original position.Described extruding guide rail can be linear guide rail or annular circular guideway.
The utility model further provides a kind of forming unit that uses in dumpling maker, this forming unit comprises described mould and described transmission mechanism, also comprises and is used to drive the folding together of described mould, presss from both sides the corresponding wing plates on two sides of jaw and be used to carry the pedestal that described mould, transmission mechanism and wing plates on two sides are advanced along described predetermined direction with two respectively.Be respectively arranged with mould on the described wing plates on two sides and close the branch live roller, this mould close the branch live roller respectively can be arranged on dumpling maker in close up guide rail and discharge guide rail and form the running rail type transmission and cooperate.When described pedestal when described predetermined direct of travel is advanced, the branch live roller that closes of described wing plates on two sides rolls and advances along the described guide rail that closes up, this moment, a pair of folder jaw of described mould progressively closed up with wing plates on two sides.When described pedestal continued to advance along predetermined direct of travel, the branch live roller that closes of described wing plates on two sides was advanced along described release track rolling, and a pair of folder jaw of described mould is along with wing plates on two sides is progressively opened branch at this moment.The utility model has also proposed a kind of dumpling maker that comprises above-mentioned mould and pressurizing unit simultaneously, and this dumpling maker can further comprise mould and close branch drive unit and pedestal.Described mould close the branch drive unit comprise close up guide rail, discharge guide rail and be used to drive the folding together of described mould, respectively with two corresponding wing plates on two sides of folder jaw.Be respectively arranged with mould on the described wing plates on two sides and close the branch live roller, this mould closes the branch live roller and can form the running rail type transmission and cooperate with closing up guide rail and discharge guide rail respectively.Described pedestal is used to carry described mould, transmission mechanism and wing plates on two sides and advances along described predetermined direct of travel.When described pedestal when described predetermined direct of travel is advanced, the branch live roller that closes of described wing plates on two sides rolls and advances along the described guide rail that closes up, this moment, a pair of folder jaw of described mould progressively closed up with wing plates on two sides; When described pedestal when described predetermined direct of travel continues to advance, the branch live roller that closes of described wing plates on two sides rolls along described release track and advances, this moment described mould a pair of folder jaw along with wing plates on two sides is progressively opened branch.Wherein, described extruding guide rail is arranged on described closing up between track and the described release guide rail.
By the detailed description below in conjunction with accompanying drawing, the purpose of this utility model, feature and beneficial effect will be apparent increasingly.
Description of drawings
Fig. 1 is the overall schematic of forming unit described in the utility model (forming pallet) and various guide track systems;
Fig. 2 is the partial enlarged drawing of a-quadrant among Fig. 1, wherein detail display the concrete structure of forming unit;
Fig. 3 is for showing mould described in the utility model and being used for driving the stereogram of transmission mechanism of a pair of folder jaw action of this mould;
Fig. 4 corresponding diagram 3 shows four-bar linkage described in the utility model and thereon connector is set with the form of profile perspective;
Fig. 5 is the overall schematic of complete demonstration forming unit described in the utility model;
Fig. 6 corresponding diagram 5 shows the four-bar linkage that is in the forming unit and thereon connector is set with the form of profile perspective.
The specific embodiment
At first statement, the utility model alleged " dough " or " face aqueous mixtures " are meant the abrasive dust (comprising: flour, ground rice etc.) and the mixture that liquid (comprising: water, milk, grease etc.) mediation forms of various cereal, are the raw materials for production as food (especially dumpling or dumpling based food).Its implication is not limited in the conventional wheat flour of understanding of people and the mixture of water.Therefore, any above-mentioned raw materials as long as have realistic meaning in production practices, all can be used to produce dumpling described in the utility model or dumpling based food.
In addition, titles such as " dumpling " described in the utility model, " dumpling ", " dumpling based food " are not limited in food such as " dumpling " that refer in the chinese tradition food, " boiled dumpling ", also comprise Japanese dumpling, russian semicircle dumpling (pierogi), the little side's dumpling all kinds of dumpling based foods between east and west such as (ravioli) of Italy.Generally; all equipment or methods of attempting with machine processing simulation or alternative human hand making dumpling; as long as wherein relate to the filling material capsule of dumpling based food is implemented the extruding action, all should include protection domain of the present utility model in movable mold component simulation staff.
In addition, purpose for convenience of description, no matter be described dumpling semi-finished product, still the final finished product dumpling that is shaped, it all is called as " dumpling hat " (crest) in this article because of closing up the dumpling skin edge (i.e. " D " shape or the half-finished curved edge of semicircle dumpling) that is adhered to one another in opposite directions.In addition, because of comprising the part that the filling material outwards bloats, " the dumpling tripe " that promptly is commonly called as is called as " filling material capsule " (filling pocket) in this article.Therefore, no matter dumpling described in the utility model is finished product or semi-finished product, by the dumpling hat formation of the arc beyond filling material capsule that outwards bloats that is positioned at the middle part and the filling material capsule.
Final statement, " preceding " that in the utility model and accompanying drawing thereof, occurs, " back ", " left side ", " right side ", " on ", the D score isotropy describes and only is used for indicating the concrete orientation of product at specific embodiment and accompanying drawing.Above-mentioned appellation to direction is often based on specific reference system selected in the accompanying drawing, is for describing convenient purpose fully, thereby do not have absolute sense or for the purpose of any restriction.In other words, any understanding of the present utility model be should not be limited to above-mentioned specific reference system for representing that concrete orientation is selected itself.
In the embodiment shown in Fig. 2-4, forming unit (forming pallet) 100 comprises from top to bottom successively: transmission mechanism 20, chassis 30 and the pedestal 50 of at least one secondary mould 10, respective numbers.Wherein, every secondary mould 10 all comprises the folder jaw 11 and 12 of two plate shape symmetries.When two folder jaws 11 and 12 when open and flat, mould 10 is opened fully.At this moment, the overall profile of mould 10 and dumpling skin shape basically identical.Because it is circular or oval that conventional dumpling skin mostly is, so in current embodiment, mould 10 its peripheral profile under the state of fully opening also correspondingly is roughly circle or ellipse.Certainly, for adapting to the difformity of all kinds of dumpling skins, mould 10 also can adopt other shapes in design, such as, rhombus or rectangle etc. are as long as have realistic meaning in production practices.Forming unit 100 also can only comprise a secondary mould or two secondary above how secondary moulds.
As illustrated in Figures 5 and 6, except that folder jaw 11 and 12, mould 10 also includes pallet (saucer) 35.Pallet 35 is used for accepting by stamping knife dumpling skin under die-cut with folder jaw 11 and 12 under the state that mould 10 is opened fully.Along with forming unit 100 is constantly advanced or is to be in different operating positions successively along its projected route, folder jaw 11 and 12 can progressively close up under the driving of external force, be similar to clam and close up the action of bivalve, the dumpling leather wallet that is filled with the filling material is the most at last made and is roughly " D " shape or semicircular dumpling semi-finished product.
In the embodiment shown in Fig. 2-4, folder jaw 11 and 12 preferably is made of elastomeric material (for example: rubber and all kinds of elastomeric polymer (elastomer)), and links to each other with transmission mechanism 20 by connector 40a and 40b (for example: pin, bolt, nail etc., see Fig. 4).In current embodiment, connector 40a and 40b schematically are made of pin, and its upper end embeds the inside of folder jaw 11 and 12 respectively from the below, thereby folder jaw 11 reliably is connected with the oscillating structural member 22b (hereinafter describing in detail) of transmission mechanism 20 with 12.As a result, every folder jaw 11 or 12 all can be swung in preset range along the plane at self place with oscillating structural member 22b.Be necessary to point out that the described folder jaw plane of place " self " (hereinafter being also referred to as " plane at folder jaw place " sometimes) is meant that in the middle of this paper every folder gnathobase is in the imaginary plane that self shape limited.For example, under situation shown in Figure 3, the plane at folder jaw 11 self place is meant " D " shape of folder jaw 11 or the imaginary plane that semi-circular profile limited; The plane at folder jaw 12 self place is meant " D " shape of folder jaw 12 or the imaginary plane that semi-circular profile limited.Under or the state that closes up fully fully open and flat at folder jaw 11 and 12, the plane at folder jaw 11 places overlaps substantially with the plane that presss from both sides jaw 12 places.That is to say that under open and flat or the state that closes up, a pair of folder jaw 11 and 12 limits same plane jointly.
In the embodiment shown in Fig. 3-6, transmission mechanism 20 illustratively is a kind of four-bar linkage (four-barlinkage), wherein, connector 40a further runs through the v-component 22 of this four-bar linkage, and the lower end is fixed on the wing plates on two sides (wing plates) 34 on chassis (underpan) 30.If described four-bar linkage produces deformation under the driving of external force, 22 of v-components are that pivot rotates with connector 40a.As a result, the swing arm 22b of v-component 22 swings together by connector 40b drive folder jaw 11 and 12.In the present embodiment, as the oscillating structural member of transmission mechanism 20, the swing arm 22b of v-component 22 is used to drive the action of folder jaw 11 and 12 anthropomorphic dummy's hand extruding filling for dumplings material capsule under the state that closes up.
Shown in Fig. 2-5, further be provided with sunk structure (recesses) 13 on the inner surface that folder jaw 11 and 12 will touch with the dumpling bark graft after closing up separately.This sunk structure 13 can or be the groove (grooves) of other types for wedge-formed incision (wedge-like notches).When folder jaw 11 and 12 along with the oscillating structural member 22b of transmission mechanism 20 when inwardly swing on the plane at self place, the flexing (flexes) and the fold (creases) that are had when corresponding to the position of sunk structure 13 formation being similar to the finger arthrogryposis on it.Under a pair of folder jaw 11 and 12 states that close up, these flexings and fold make to be had in appearance by the formed dumpling in described a pair of folder jaw extruding back and are similar to the vestige that the finger joint pressed, thereby the dumpling that makes final shaping has the manual boiled dumpling form of high emulation, more meets the aesthetic preference of people to the traditional-handwork boiled dumpling.
For making folder jaw 11 and 12 after executing extruding action, can rely on the elasticity of self reliably return back to initial original position under each comfortable non-compressed state, the preferred elasticity that further strengthens folder jaw 11 and 12.For this reason, can set up elastic component 14 in the inside of folder jaw 11 and 12.As shown in Figure 4, elastic component 14 can revolve metal (twistedmetal) for a strand in form, is embedded in the inside of folder jaw 11 and 12.Obviously, the elastic component of other types, such as, bonding jumper (metalbar), leaf spring (plate spring) etc. also can suit to adopt.For making full use of the elasticity usefulness of elastic component 14, can also make the end that the elastic component 14 that is in folder jaw 11 and 12 inside further passes through connector 40a and 40b.Adopt this design, the elastic force of elastic component 14 can act directly on the four-bar linkage 20 by connector 40a and 40b, thus the service life that helps to improve the folder jaw of making by elastomeric material.Alternatively, elastic component 14 also can be arranged on the folder jaw 11 and 12 outside but with the folder jaw 11 and 12 have on other members of annexation, such as, be arranged in the four-bar linkage 20.This scheme will be set forth later.
In the embodiment shown in fig. 4, four-bar linkage 20 schematically is by two linear connecting rods 21 and two linkages (rod-hinged mechanism) that v-component 22 mutual hinges form.Wherein, two linear pattern connecting rods 21 monolateral hinge (end-hinged) that is in the shape of the letter V, and the hinge axis of between is provided with roller (cam rollers) 23; The other end of linear connecting rod 21 fork respectively with the side arm 22a hinge of v-component 22.By above-mentioned connection, the side arm 22a of two linear connecting rods 21 and two v-components 22 constitutes the quasi-parallel quadrangle framework (quasi-parallelogram mechanism) of four-bar linkage 20 jointly.
Preamble is addressed, and as the oscillating structural member of four-bar linkage 20, the swing arm 22b of v-component 22 directly acts on folder jaw 11 and 12 by connector 40a and 40b.Shown in Fig. 4-6, the V word vertex position place that connector 40a further passes v-component 22 is fixed on the wing plate 34 of below, can be that pivot sways with connector 40a thereby make v-component 22.Adopt said structure, four-bar linkage 20 can drive the action that a pair of folder jaw 11 and 12 is made simulation staff extruding filling for dumplings material capsule based on the parallelogramming deflection transmission principle.More particularly, if external force acts directly on the four-bar linkage 20 by roller 23,20 of four-bar linkages are out of shape because of being forced to, and swing in preset range along the plane at folder jaw place thereby drive oscillating structural member 22b.Under the state that folder jaw 11 and 12 closes up, if four-bar linkage 20 is because of being forced to become gradually " short and stout ", oscillating structural member 22b is a pivot along the plane at folder jaw 11 and 12 places to the swing of the inside of mould 10 with connector 40a then, inwardly draws in along the plane at self place and to become to be roughly " Ω " or " C " shape thereby drive a pair of folder jaw 11 that closes up under the state and 12.The dumpling that squeezes out in this way roughly levels off to scalloped shaped.
Squeeze another mode of filling for dumplings material capsule for the simulation staff, position as the connector 40a of the usefulness of pivot can also be transferred to from the V font vertex position of v-component 22 on the side arm 22a of v-component 22, apart from the V word vertex position of v-component 22 certain distance is arranged.At this moment, as long as locate to set up one piece of connector 40b at the initial outflow location of connector 40a (corresponding to the V word vertex position of v-component 22), be used to remedy the vacancy that stays after the connector 40a displacement, just still the corresponding site of folder jaw 11 and 12 can be fixed on the V word vertex position of v-component 22.Adopt this mode, the whole swing arm 22b of v-component 22 and part side arm 22a will participate directly among the wobbling action that drives folder jaw 11 and 12 as oscillating structural member.Under the driving of this oscillating structural member, the folder jaw 11 and 12 that closes up under the state will inwardly draw in to roughly being " V " shape of round bottom along the plane at self place.The dumpling that squeezes out in this way roughly is curved line trangle.
Moreover, the concrete form of v-component 22 swing arm 22b can also further change, such as, change into circular arc from the linear that is roughly shown in Figure 3, so that can reach unanimity with the true form of folder jaw 11 and 12.Above-mentioned change can be adjusted folder jaw 11 and 12 to a certain extent and inwardly push the angle and direction of filling for dumplings material capsule along the dumpling hat, thereby helps further to improve the squeezing effect to filling material capsule.
For making the dumpling outward appearance more true to nature, can also on folder jaw 11 and 12, set up the more sunk structure 13 of more number, formed flexing and fold in the time of so can simulating more finger arthrogryposises.Moreover, two relative positions that press from both sides sunk structure 13 between jaw 11 and 12 of can also having a mind to stagger make two folder jaws 11 and 12 each other position non-overlapping copies of sunk structure under the state that closes up, but the situation when so anthropomorphic dummy's finger-joint is interlaced.In addition,, can also in different moulds, adopt the folder jaw of different shape respectively, simulate the diversity of manual boiled dumpling form with this for the outward appearance of the dumpling that makes final shaping has more diversity.
The front is mentioned, for making folder jaw 11 and 12 executing the initial original position that can reliably return back to after extruding is moved under each comfortable non-squeezed state, it is also conceivable that elastic component 14 is arranged in the four-bar linkage 20.As a kind of embodiment (not shown), elastic component 14 can be a wind spring (coil spring), is arranged between two relative in each four-bar linkage 20 hinge axis 24 (see figure 4)s.When four-bar linkage 20 was forced to be out of shape, wind spring 14 also was stretched thereupon or is to be compressed, thereby storage is with energy.When the external force of impelling four-bar linkage 20 to produce deformation weakened until disappearance, 14 of wind springs released energy in good time and impel four-bar linkage 20 to drive folder jaws 11 and 12 homing separately.Obviously,,, not only help to simplify the internal structure of folder jaw 11 and 12, and guarantee that described folder jaw can reliable reset after executing the extruding action if be arranged in the four-bar linkage 20 as the wind spring 14 of elastic component.
In the above-described embodiments, the distortion of four-bar linkage 20 is based on that roller 23 and " running rail type transmission " (rail-guided transmission) between the extruding guide rail 4 (see Fig. 1, hereinafter describe in detail) realize the driving of folder jaw 11 and 12.Obviously, for realizing the purpose of the utility model, any other transmission mechanism (transmission mechanism), such as: plane mechanism (planar mechanism), parallelogram linkage, toggle, composite rod mechanism etc., or be other forms of drive unit (drive means), such as: pressure fluid device (comprising hydraulic pressure or pneumatic actuator), as long as can drive folder jaw 11 and 12, all can be used as the pressurizing unit that drives mould and quilt is adopted along the action of inwardly making simulation staff extruding filling for dumplings material capsule in the plane at place separately from the dumpling hat.
Under the situation that adopts fluid pressure device, device pressure inside fluid is utilized to drive described folder jaw.Such as, can in the part at least of folder jaw 11 and 12, cavity (hydraulic cavities or air bag) be set, under the state that folder jaw 11 and 12 closes up, by increasing the pressure of device internal flow, described cavity will expand, bloat with the folder jaw surface that the dumpling bark graft touches from closing up the back, thereby the simulation staff is along the inwardly action of extruding filling material capsule of dumpling hat.After the pressure of fluid reduces, described cavity withdrawal folder jaw inside, thus no longer push filling material capsule.Be necessary to point out, even under the adopted situation of fluid pressure device, full folder jaw 11 and 12 on the whole also needn't for elastic material constitute can not, as long as wherein said cavity can expand, shrink with fluid pressure.As seen, for driving the action of described folder jaw simulation staff extruding filling material capsule, the technical staff in described field can suit to select any pressurizing unit of the prior art and extruding means, and is not limited to the best mode that the utility model is adopted in specific embodiment.
Shown in Fig. 5-6, except the wing plates on two sides 34 that is respectively equipped with roller 34a, chassis 30 also comprises rotating disk (pivotdiscs) 31, change (pivotbrackets) 32, cushion block (spacer) 33 and pallet 35.Wherein, two secondary rotating disks 31 constitute the hinge axes (hinge axis) of two aileron plates 34 and a pair of folder jaw 11 and 12 coaxial foldings each other over against, the imaginary line between both centers.Particularly, must can rotate along the formed circular orbit of peripheral flange 31a of rotating disk 31 with the fixing change 32 of wing plate 34 one.As a result, wing plate 34 can with folder jaw 11 and 12 coaxial foldings, be similar to the action that butterfly flutters.Cushion block 33 (see figure 2)s are used for the change 32 of holder retaining, thereby limit its extreme lower position when wing plate 34 bottoms.When wing plate 34 was in described extreme lower position, folder jaw 11 and 12 was roughly open and flat.Be fixed on prominent center on the pallet 35 on the chassis 30, thereby constitute the part of mould 10, be used for being used from carrying by stamping knife cutting-out dumpling skin and subsequently with the filling material that is received in folder jaw 11 and 12 1 to mould 10.
As shown in Figure 2, chassis 30 further is fixed on the pedestal (base frame) 50, and the latter is used to carry whole forming unit 100 and moves ahead in turn by predetermined direction or procedure position along unit guide rail 1 with controllable mode.In the embodiment shown in fig. 1, unit guide rail 1 is the linear guide rail.By servomotor, synchronous traditional kind of drive such as band, chain or do not have rodless cylinder, hydraulic cylinder (rod-less hydraulic or pneumatic cylinder) equal pressure fluid means, forming unit 100 can be realized moving and locating accurately on unit guide rail 1.Therefore in the prior art, unit guide rail 1 often is annular circular guideway (rotary rail), also can adopt central electric rotating machine to be aided with corresponding reducing gear and drive forming unit 100 and move on unit guide rail 1.
Elaborate the course of work of mould described in the utility model and pressurizing unit thereof below with reference to Fig. 1.
When shaping unit 100 was in the start position (starting position) on its right side in Fig. 1, the wing plates on two sides 34 on chassis 30 was kept out in described its lowest position by cushion block 33 because of deadweight.At this moment, two folder jaws 11 and 12 are roughly open and flat, mould 10 is opened roughly be dish.Set forth the front, and open and flat folder jaw 11,12 and pallet 35 are used to carry the dumpling skin that is about to fall and reach subsequently with the filling material that is received in.Adopt mostly at existing dumpling maker tool under the situation of swinging unit guide rail 1, forming unit 100 at first receives the dumpling skin at a certain start position place of swinging unit guide rail 1, march to next operating position along this guide rail 1 then, throw the filling material into central authorities at the dumpling skin by Filling stuffing device.
As shown in Figure 1, along with forming unit 100 moves ahead by predetermined direction (among Fig. 1 from right to left) along unit guide rail 1, roller 34a (see figure 2) respectively along limit the three-dimensional geometry path close up guide rail 2 continue up, thereby drive wing plates on two sides 34 and the four-bar linkage 20 of wing plate top and the paired folder jaw 11 and the 12 synchronous liftings on chassis 30.After this, two folder jaws 11 and 12 are carrying out the transition to and are closing up fully when clamping guide rail 3 from closing up guide rail 2.The route that described clamping guide rail 3 is used to limit roller 34a when continuing to advance makes folder jaw 11 and 12 continue to clamp the dumpling hat under the state that closes up, and guarantees that the filling material that is closed in the filling material capsule can not overflow in extrusion process subsequently.
Enter into clamping guide rail 3 in the near future at roller 34a, begun to touch extruding guide rail 4 with a pair of folder jaw 11 after closing up and 12 by the roller 23 of last act.As shown in Figure 1, extruding guide rail 4 is the identical parallel guide rails of a pair of shape.Along the direct of travel that forming unit 100 is scheduled to, preceding half section of extruding guide rail 4 has track lower edge protruding down gradually or that descend, and this lower edge is used for guiding and also progressively oppresses roller 23, thereby forces four-bar linkage 20 progressively to be driven distortion.Above-mentioned extruding guide rail 4 cooperates after the distortion transmission of four-bar linkage 20 with the running rail type of roller 23, finally be converted into oscillating structural member 22b under the state that closes up of folder jaw 11 and 12, drive described a pair of folder jaw along the plane simulation staff at self place from the inwardly action of extruding filling for dumplings material capsule of dumpling hat.
Along with the minimum point of roller 23 by way of extruding guide rail 4 lower edges, the second half lower edge of extruding guide rail 4 presents the outline shape that rises gradually.Yet just in the second half path of rising gradually that roller 23 enters extruding guide rail 4 in the near future, the roller 34a of a side wing 34 takes the lead in being entered into and discharging guide rail 5 from clamping guide rail 3 guidings.Be similar to and close up guide rail 2, discharge guide rail 5 and also limit a travel path with 3 dimensional coil geometry.Under the guiding of deadweight, a described side wing 34 will be along discharging guide rail 5 from the last act state its lowest position of the bottom to its flattened state progressively.At this moment, the wing plate 34 of opposite side still keeps in touch by the roller 34a of self and the clamping guide rail 3 of a corresponding side, thereby the state of still being kept upright.Be at current mould 10 under the state of side unlatching, the dumpling release mould 10 that the push rod (not shown) will finally be shaped is discharged on the driving-belt of running on one side, thereby finally finishes the overall process that the machine simulation staff packs dumpling.
Enter at a side wheel 23 and to discharge guide rail 5 and after opposite side roller 23 enters into the second half rising path of extruding guide rail 4, the elasticity (under the preferable case can also by elastic component 14) that the folder jaw 11 and 12 that is made of elastomeric material can rely on self automatically after having pushed filling material capsule residing compression position (compressive position) turn back to initial original position (home position) corresponding to dumpling skin marginal position.After this, forming unit 100 can return (from left to right) along unit guide rail shown in Figure 11 former road, the start position on right side in figure.Under the situation that adopts prior art transfer disc type guide rail, forming unit 100 will arrive at start position again after turning round the path through a week.Any situation no matter, at described start position, the system dumpling cycle of a new round all will restart.
In the above-described embodiments, folder jaw 11 and 12 is made of elastomeric material on the whole.Yet the utility model is not limited thereto, and described folder jaw 11 and 12 also can comprise non-elastic material.Such as, described folder jaw 11 and 12 is only outside to be made of elastic mould material (flexible mold material), and inside then comprises the linkage (linkage) that is made of connecting rod (rod), pivot joint rigid members (rigid members) such as (pivot joint).In this case, by linking to each other with described pivot joint or connecting rod, connector 40a and 40b still can be used to make described folder jaw 11 and 12 and four-bar linkage 20 and chassis 30 relative fixed.Obviously, the transmission mechanism of four-bar linkage and other types also still can be done the action of simulation staff extruding filling for dumplings material capsule to be similar to plane that aforesaid mode drives described folder jaw self place in the state lower edge that closes up.
If the use non-elastic material, folder jaw 11 and 12 self may lack enough elasticity, so after the action of finishing cramping filling for dumplings material capsule, may rely on self elasticity to be returned to initial original position from compression position.For this reason, the technical scheme that elastic component 14 is arranged in the four-bar linkage 20 as indicated above be can adopt, jaw 11 and 12 homings pressed from both sides thereby after the action of each cramping filling material capsule is finished, can both force.
Alternatively, present extruding guide rail 4 further can also be transform as and comprise two strip guide rail 4a and 4b: the first strip guide rail 4a has track lower edge protruding down gradually along the direct of travel of forming unit 100 or that descend, the plane simulation staff that is used to drive described a pair of folder jaw 11 and 12 self place in the state lower edge that closes up on function inwardly pushes the action of filling for dumplings material capsule, thereby is defined as pushing sub-guide rail; The second strip guide rail 4b is arranged on the downstream of the sub-guide rail 4a of extruding along the direct of travel of forming unit 100, have along the direct of travel of the forming unit 100 track upper limb of epirelief or rising gradually, force described a pair of folder jaw 11 and 12 to reset thereby on function, be used for reverse drive roller 23 and four-bar linkage 20, thereby be defined as the resetting sub guide rail.Thus, as long as make roller 23 successively pass through sub-guide rail 4a of extruding and resetting sub guide rail 4b in design along the direct of travel of forming unit 100, just can drive of plane initial original position and compression position between the reciprocating action of described a pair of folder jaw, and needn't rely on the elasticity of elastomeric material and elastic component just can reset fully along self place.
As seen, even at described mould and pressurizing unit thereof fully not under the rubber-like situation, also can drive described folder jaw along contracting in the plane at self place or extending out by adopting the two-way pressurizing unit that constitutes jointly by transmission mechanism and two-way extruding guide rail, with this simulate staff extruding filling material capsule and in after discharge and push these two kinds of patterns, thereby guarantee the purpose of round Realization the utility model.Certainly, select as other, described two-way pressurizing unit also can be made of (literary composition that sees before is described) the fluid pressure device that comprises described cavity, no longer repeats herein.
Certainly, under the situation that folder jaw 11 and 12 integral body are made of elastic material, above-mentioned two-way pressurizing unit also stands good, and repeats no more herein.
Claims (11)
1. a mould that is used to make dumpling or dumpling based food comprises a pair of folder jaw, closes up this and dumpling skin that is filled with the filling material can be pressed into half-finished shape of dumpling or dumpling based food to the folder jaw, it is characterized in that:
The action of described a pair of folder jaw filling material capsule of simulating human manual extruding dumpling or dumpling based food under can effect under the state that closes up in external force; And
It will be provided with sunk structure with the inner surface that the dumpling bark graft touches after closing up described a pair of folder jaw, be used for anthropomorphic dummy's finger-joint formed flexing and fold when bending.
2. mould as claimed in claim 1 is characterized in that: each in the described a pair of folder jaw constitutes by elastomeric material.
3. mould as claimed in claim 2 is characterized in that: each in described a pair of folder jaw portion or outside within it all is provided with first elastic component, is used to strengthen the elastic-restoring force of described folder jaw.
4. a pressurizing unit is used for driving the described a pair of folder jaw action of any described mould of claim 1～3, it is characterized in that:
Described pressurizing unit comprises transmission mechanism and extruding guide rail, and wherein, described transmission mechanism cooperates with the transmission of described extruding guide rail formation running rail type by the roller that is provided with thereon; And
Under the state that a pair of folder jaw of described mould closes up, when transmission mechanism in company with mould together when predetermined direction is advanced, described transmission mechanism can drive described mould under the effect of extruding guide rail a pair of folder jaw be done the action of the manual extruding of simulating human filling for dumplings material capsule.
5. pressurizing unit as claimed in claim 4 is characterized in that, described transmission mechanism is a kind of four-bar linkage.
6. pressurizing unit as claimed in claim 5, it is characterized in that, be provided with second elastic component in the described four-bar linkage, when the external force of impelling four-bar linkage to produce deformation weakens or disappears, described second elastic component can discharge elastic force in good time, thereby impels four-bar linkage to drive described folder jaw homing separately.
7. pressurizing unit as claimed in claim 4 is characterized in that: described extruding guide rail comprises sub-guide rail of extruding and the resetting sub guide rail that sets gradually along the predetermined direct of travel of mould and transmission mechanism, wherein
Described roller can impel described transmission mechanism to drive the action that the described a pair of folder jaw that closes up under the state is cooked the filling material capsule of simulation staff extruding dumpling or dumpling based food when advancing on the sub-guide rail of extruding;
Described roller can impel described transmission mechanism to drive described a pair of folder jaw to be back to described original position when advancing on the resetting sub guide rail.
8. as any described pressurizing unit in the claim 4～7, it is characterized in that: described extruding guide rail is linear guide rail or annular circular guideway.
9. a forming unit that uses in dumpling maker is characterized in that, comprises:
Any described mould in the claim 1～3;
Any described transmission mechanism in the claim 4～8;
Be used to drive the folding together of described mould, press from both sides the corresponding wing plates on two sides of jaw with two respectively, be respectively arranged with mould on the described wing plates on two sides and close the branch live roller, this mould close the branch live roller respectively can be arranged on dumpling maker in close up guide rail and discharge guide rail and form the running rail type transmission and cooperate; And
Be used to carry the pedestal that described mould, transmission mechanism and wing plates on two sides are advanced along described predetermined direction;
Wherein,
When described pedestal when described predetermined direct of travel is advanced, the branch live roller that closes of described wing plates on two sides rolls and advances along the described guide rail that closes up, this moment, a pair of folder jaw of described mould progressively closed up with wing plates on two sides;
When described pedestal continued to advance along predetermined direct of travel, the branch live roller that closes of described wing plates on two sides was advanced along described release track rolling, and a pair of folder jaw of described mould is along with wing plates on two sides is progressively opened branch at this moment.
10. a dumpling maker that is used to make dumpling or dumpling based food is characterized in that, comprises:
Any described mould in the claim 1～3; With
Any described pressurizing unit in the claim 4～8.
11. a dumpling maker is characterized in that, comprises:
Any described mould in the claim 1～3;
Any described pressurizing unit in the claim 4～8;
Mould closes the branch drive unit, this mould close the branch drive unit comprise close up guide rail, discharge guide rail and be used to drive the folding together of described mould, respectively with two corresponding wing plates on two sides of folder jaw, be respectively arranged with mould on the described wing plates on two sides and close the branch live roller, this mould closes the branch live roller and can form the running rail type transmission and cooperate with closing up guide rail and discharge guide rail respectively; And
Be used to carry the pedestal that described mould, transmission mechanism and wing plates on two sides are advanced along described predetermined direct of travel;
Wherein
When described pedestal when described predetermined direct of travel is advanced, the branch live roller that closes of described wing plates on two sides rolls and advances along the described guide rail that closes up, this moment, a pair of folder jaw of described mould progressively closed up with wing plates on two sides;
When described pedestal when described predetermined direct of travel continues to advance, the branch live roller that closes of described wing plates on two sides rolls along described release track and advances, this moment described mould a pair of folder jaw along with wing plates on two sides is progressively opened branch; And
Described extruding guide rail is arranged on described closing up between track and the described release guide rail.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202105607U CN201846720U (en) | 2010-05-21 | 2010-05-21 | Mould, extruding device and dumpling making machine |
| JP2011127725A JP6020874B2 (en) | 2010-05-21 | 2011-05-20 | Gyoza or dumpling shaped food mold apparatus, molding pallet and molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202105607U CN201846720U (en) | 2010-05-21 | 2010-05-21 | Mould, extruding device and dumpling making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201846720U true CN201846720U (en) | 2011-06-01 |
Family
ID=44089147
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202105607U Expired - Lifetime CN201846720U (en) | 2010-05-21 | 2010-05-21 | Mould, extruding device and dumpling making machine |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP6020874B2 (en) |
| CN (1) | CN201846720U (en) |
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| CN102246841A (en) * | 2010-05-21 | 2011-11-23 | 通用磨坊销售公司 | Mold, extruding device and dumpling-making machine |
| CN105145701A (en) * | 2015-08-30 | 2015-12-16 | 兰溪健发食品机械有限公司 | Stuffing device for food processing machine |
| CN105410093A (en) * | 2015-12-29 | 2016-03-23 | 成都松川雷博机械设备有限公司 | Method for producing soup-stuffed dumpling |
| CN105410094A (en) * | 2015-12-29 | 2016-03-23 | 成都松川雷博机械设备有限公司 | Multiple stuffing pre-forming mold |
| CN105432708A (en) * | 2015-12-29 | 2016-03-30 | 成都松川雷博机械设备有限公司 | Soup dumplings |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5985274A (en) * | 1982-11-05 | 1984-05-17 | Tooc Kogyo Kk | Mold for molding gyoza (fried dumpling stuffed with minced pork) |
| JP2972976B2 (en) * | 1994-07-28 | 1999-11-08 | トーセー工業株式会社 | Gyoza and wonton molding machine |
| JP4789987B2 (en) * | 2008-09-03 | 2011-10-12 | 東亜工業株式会社 | Gyoza production method |
| KR100962788B1 (en) * | 2009-08-31 | 2010-06-09 | 박화자 | Apparatus of molding dumpling |
-
2010
- 2010-05-21 CN CN2010202105607U patent/CN201846720U/en not_active Expired - Lifetime
-
2011
- 2011-05-20 JP JP2011127725A patent/JP6020874B2/en active Active
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| CN102246841A (en) * | 2010-05-21 | 2011-11-23 | 通用磨坊销售公司 | Mold, extruding device and dumpling-making machine |
| CN102246841B (en) * | 2010-05-21 | 2015-03-18 | 通用磨坊销售公司 | Mold, extruding device and dumpling-making machine |
| US11497218B2 (en) | 2015-07-08 | 2022-11-15 | General Mills, Inc. | Dumpling automation machine |
| CN111227001A (en) * | 2015-07-08 | 2020-06-05 | 通用磨坊销售公司 | Automatic dumpling making machine |
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| CN107047679A (en) * | 2017-06-09 | 2017-08-18 | 厦门理工学院 | A kind of full-automatic ingot-shaped won ton shaped device and its all-in-one |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP6020874B2 (en) | 2016-11-02 |
| JP2011244820A (en) | 2011-12-08 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Granted publication date: 20110601 |