TWI498088B - Mold set, compressive device and dumpling forming machine - Google Patents

Mold set, compressive device and dumpling forming machine Download PDF

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TWI498088B
TWI498088B TW099128421A TW99128421A TWI498088B TW I498088 B TWI498088 B TW I498088B TW 099128421 A TW099128421 A TW 099128421A TW 99128421 A TW99128421 A TW 99128421A TW I498088 B TWI498088 B TW I498088B
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mold
rail
pair
dumpling
jaws
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TW099128421A
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TW201208587A (en
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Gregory C Vargas
Chris Field
Michael P Waldherr
Muan Zhu
Edward Lee
Derong Wang
Shuiyuan Liang
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Gen Mills Marketing Inc
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Description

模具、擠壓裝置和包餃機Mold, extrusion and dumpling machine

本發明涉及一種生產餃類食品的模具、用於驅動所述模具產生擠壓動作的擠壓裝置、以及設置有上述模具和擠壓裝置的包餃機。The present invention relates to a mold for producing dumplings, a pressing device for driving the mold to produce a pressing action, and a dumpling machine provided with the above mold and pressing device.

現代餃類食品的生產企業為提高生產效率大多採用包餃機械。現有的包餃機大都採用以下方式包製水餃:首先,以滾軋機(rolling mill)將麵團(dough)或者麵水混合物軋製成具有理想品質和預定厚度的麵皮(dough sheet);之後,以具有預定幾何截面的沖刀(die cutter)從所述麵皮上沖切下具有相應幾何形狀(例如:圓形或者橢圓形)的餃皮(dough pad),被沖切下的餃皮以平展的姿態同步落入位於沖刀下方的模具(forming fixture)中;最後,承載於模具上並隨同模具一起移動的餃皮在後續工位處被填以餡料,並隨著模具的合攏動作而被夾製成大致為“D”形或者半圓形的餃子半成品。上述過程在申請人2009年8月20日提出的題為“餃子製作方法和製作設備”的專利申請案(No. 98127991)中均有詳盡記載。Modern dumpling food manufacturers mostly use dumpling machinery to improve production efficiency. Most of the existing dumpling machines package dumplings in the following manner: First, a dough or a surface water mixture is rolled into a dough sheet having a desired quality and a predetermined thickness by a rolling mill; A die cutter having a predetermined geometric cross section is punched from the dough to a dough having a corresponding geometric shape (for example, a circular or elliptical shape), and the cut dumpling is flattened. The posture is synchronously dropped into the forming fixture located under the punching knife; finally, the dumplings carried on the mold and moving along with the mold are filled with the filling at the subsequent station, and are replaced by the closing action of the mold. The clip is made into a semi-finished dumpling that is roughly "D" shaped or semi-circular. The above process is fully described in the patent application (No. 98127991) entitled "Dumpling Making Method and Manufacturing Equipment" filed by the applicant on August 20, 2009.

在後續工藝中,所述“D”形或半圓形的餃子半成品須進一步由人類手工捏製成具有理想形狀的手工水餃。上述手工捏製通常按照以下方式進行:首先,工人以雙手的拇指和食指盡可能地夾住餃子半成品的整個弧形邊緣(以下簡稱“餃冠”);然後,通過向內合攏雙手腕部,以處於捏攏狀態下的拇指和食指在掌內一側的手指表面以及掌內的局部表面擠壓餃子的餡料囊(俗稱“餃子肚”)。經過上述擠壓以後,餃子的輪廓從半成品時的大致“D”形或者半圓形演化為典型的手工水餃形狀,比如,趨近於扇貝(scallop)形或者曲邊三角形(curved triangle)。擠壓後的餃子餡料緊湊、口感多汁,更符合廣大消費者的口感需求。當然,可以理解,依工人手法細節的不同,最終成形的餃子輪廓仍然存在個體差異,但其共同的特徵均為餃子的餡料囊經過了上述方式的手工擠壓。In the subsequent process, the "D"-shaped or semi-circular dumplings and semi-finished products are further hand-kneaded by humans into hand-made dumplings having a desired shape. The above manual kneading is usually carried out in the following manner: First, the worker holds the entire curved edge of the dumpling semi-finished product as much as possible with the thumb and forefinger of both hands (hereinafter referred to as "dumpling crown"); then, by closing the two-handed wrists inwardly The thumb and the index finger in the pinch state are used to squeeze the stuffing sac of the dumplings on the surface of the finger on the palm side and the partial surface in the palm (commonly known as "dumpling belly"). After the above extrusion, the outline of the dumplings evolved from a generally "D" shape or semi-circular shape in the semi-finished product to a typical hand-made dumpling shape, for example, to a scallop shape or a curved triangle. The extruded dumplings are compact and juicy, which is more in line with the taste of consumers. Of course, it can be understood that depending on the details of the worker's tactics, there are still individual differences in the contours of the final formed dumplings, but the common feature is that the stuffing sac of the dumplings has been manually squeezed in the above manner.

然而,在現有技術中,上述捏製工藝不得不由人類親自完成,機器目前尚無法取代。這一局面一直制約著該行業生產率的進一步提高。據統計,依機器效率的不同,一台滿負荷工作的包餃機至少需要5~6名熟練工人才能實現流水作業,耗費的人工成本相當可觀。However, in the prior art, the above-mentioned kneading process has to be completed by humans, and the machine is currently not replaceable. This situation has been constraining the further increase in productivity in the industry. According to statistics, depending on the efficiency of the machine, a full-loaded dumpling machine needs at least 5 to 6 skilled workers to achieve the flow operation, and the labor cost is considerable.

為最終實現製餃過程的全自動化,本發明提供一種製作餃子或者餃類食品的成形模具,該模具包含一對夾顎,合攏該對夾顎可將填有餡料的餃皮夾製成餃子半成品的形狀。在合攏的狀態下,所述夾顎能夠在外力的驅動下沿自身所在的平面模擬人類雙手從餃冠向內擠壓餃子餡料囊的動作。經過上述擠壓以後,最終成形的餃子的總體輪廓從半成品時的“D”形或者半圓形演變為更趨近於純手工水餃的形狀,而且擠壓後的餃子餡料緊湊、口感多汁,更符合消費者的口感偏好。上述模具的採用,完全取代了食品產業中現有的手工包餃的傳統模式,不僅極大地提高了生產率,而且降低了勞動成本。In order to finally realize the full automation of the dumping process, the present invention provides a forming mold for making dumplings or dumplings, the mold comprising a pair of clips, and the pair of clips can be closed to form dumplings filled with stuffing into dumplings. The shape of the semifinished product. In the closed state, the folder can simulate the action of the human hands to squeeze the dumpling filling bag from the dumpling crown in the plane in which it is driven by the external force. After the above extrusion, the overall outline of the final shaped dumplings evolves from a "D" shape or a semi-circular shape in the semi-finished product to a shape closer to the purely hand-made dumplings, and the extruded dumplings are compact and juicy. More in line with consumer taste preferences. The adoption of the above-mentioned molds completely replaces the existing traditional pattern of hand-made dumplings in the food industry, which not only greatly increases productivity, but also reduces labor costs.

本發明還一併提出了一種用於驅動上述模具動作的擠壓裝置,該擠壓裝置能在模具的一對夾顎處於合攏的狀態下通過施加外力來驅動所述一對夾顎沿自身所在的平面作模擬人類雙手自餃冠向內擠壓餃子餡料囊的動作。The present invention also provides a pressing device for driving the above-mentioned mold action, which can drive the pair of clips along their own by applying an external force in a state where the pair of jaws of the mold are in a closed state. The plane is used to simulate the action of human hands from the dumpling crown to squeeze the dumpling filling sac.

本發明同時還提出了一種包含上述模具和擠壓裝置的包餃機。The present invention also proposes a dumpling machine comprising the above mold and extrusion device.

通過以下結合附圖的詳盡描述,本發明的目的、特徵以及有益效果將益發顯而易見。The objects, features, and advantages of the invention will be apparent from the description of the appended claims.

首先聲明,本發明所稱“麵團”或者“麵水混合物”是指各種穀物的磨粉(包括:麵粉、米粉等)與液體(包括:水、牛奶、油脂等)調和而成的混合物,系作為食品(尤其是餃子或餃類食品)的生產原料。其含義並不僅限於人們常規理解的小麥粉與水的混合物。因此,任何上述原料,只要在生產實踐中具有現實意義,均可被用來生產本發明所述的餃子或者餃類食品。It is first stated that the term "dough" or "face water mixture" as used in the present invention refers to a mixture of milled grains (including flour, rice flour, etc.) and liquids (including: water, milk, fat, etc.) of various cereals. As a raw material for the production of food (especially dumplings or dumplings). The meaning is not limited to a mixture of wheat flour and water that is conventionally understood. Therefore, any of the above raw materials can be used to produce the dumplings or dumplings of the present invention as long as it has practical significance in production practice.

另外,本發明所述的“餃”、“餃子”、“餃類食品”等名稱並不僅限於指代中華傳統食品中的“餃子”、“水餃”等食品,還包括日式餃子、俄式半圓餃(pierogi)、義大利小方餃(ravioli)等東西方各類餃類食品。概括而言,凡試圖以機器工藝模擬或者替代人類手工包製餃子的設備或方法,只要其中涉及以可動的模具部件模擬人手對餃類食品的餡料囊實施擠壓動作,均應納入本發明的保護範圍。In addition, the names of "dumplings", "dumplings", and "dumplings" as described in the present invention are not limited to foods such as "dumplings" and "dumplings" in traditional Chinese foods, but also include Japanese dumplings and Russian style. Semi-circular dumplings (pierogi), Italian ravioli, and other kinds of dumplings. In summary, any equipment or method that attempts to simulate or replace human hand-made dumplings by machine technology, as long as it involves the use of movable mold parts to simulate the hand-packing of the dumplings of the dumplings, should be included in the present invention. The scope of protection.

此外,為描述方便之目的,無論是所述的餃子半成品,還是最終成形的成品餃子,其因相向合攏而彼此粘結在一起的餃皮邊緣(即“D”形或者半圓形餃子半成品的弧形邊緣)在本文中均被稱為“餃冠”(crest)。另外,因包含餡料而向外鼓出的部分,即俗稱的“餃子肚”,在本文中被稱為“餡料囊”(filling pocket)。因此,本發明所述的餃子,無論是成品還是半成品,均由位於中部的向外鼓出的餡料囊和餡料囊以外的弧形的餃冠構成。In addition, for the convenience of description, whether it is the semi-finished dumplings or the finished finished dumplings, the edges of the dumplings which are bonded to each other due to the opposite folding (ie, the "D" shape or the semi-circular dumplings semi-finished products The curved edges are referred to herein as "crests". In addition, the portion that bulges outward due to the inclusion of the filling, commonly known as "dumpling belly", is referred to herein as a "filling pocket." Therefore, the dumplings of the present invention, whether finished or semi-finished, are composed of a filling sac that is bulged outward in the middle and a curved dumpling crown other than the filling sac.

最後聲明,在本發明及其附圖中出現的“前”、“後”、“左”、“右”、“上”、“下”等方向性描述僅用於指示產品在具體實施例及附圖中的具體方位。上述對方向的稱謂僅系基於附圖中所選定的特定參照系,完全是出於描述方便之目的,因而並不具有絕對意義或是出於任何限制之目的。換而言之,對本發明的任何理解不應局限於上述為表示具體方位而選定的特定參照系。Finally, the directional descriptions of "front", "back", "left", "right", "upper", "lower", etc. appearing in the present invention and its drawings are only used to indicate that the product is in the specific embodiment and Specific orientations in the figures. The above-mentioned reference to the direction is based solely on the particular reference frame selected in the drawings, and is for the purpose of convenience of description, and is not intended to be absolute or for any limitation. In other words, any understanding of the invention should not be limited to the particular reference frame selected above for the particular orientation.

在圖2-4所示的實施例中,成形單元(forming pallet)100從上至下依次包含:至少一副模具10、相應數量的傳動機構20、底盤30以及基座50。其中,每副模具10都包含兩片形狀對稱的夾顎11和12。當兩片夾顎11和12平展時,模具10完全打開。此時,模具10的整體輪廓與餃皮形狀基本一致。由於常規的餃皮多為圓形或者橢圓形,所以在當前的實施例中,模具10在充分開啟的狀態下其週邊輪廓也相應地大致為圓形或者橢圓形。當然,為適應各類餃皮的不同形狀,模具10在設計上也可以採用其他形狀,比如,菱形或矩形等,只要在生產實踐中具有現實意義。成形單元100也可以只包含一副模具或者兩副以上的多副模具。In the embodiment illustrated in FIGS. 2-4, the forming pallet 100 includes, in order from top to bottom, at least one pair of molds 10, a corresponding number of transmission mechanisms 20, a chassis 30, and a base 50. Each of the molds 10 includes two pieces of symmetrical shapes 11 and 12. When the two sheets 11 and 12 are flattened, the mold 10 is completely opened. At this time, the overall contour of the mold 10 is substantially the same as the shape of the dumpling. Since the conventional dumplings are mostly circular or elliptical, in the present embodiment, the peripheral contour of the mold 10 in the fully opened state is correspondingly substantially circular or elliptical. Of course, in order to adapt to different shapes of various types of dumplings, the mold 10 can also adopt other shapes in design, such as diamonds or rectangles, as long as it has practical significance in production practice. The forming unit 100 may also include only one pair of molds or two or more pairs of molds.

如圖5和6所示,除夾顎11和12以外,模具10還包含有托盤(saucer)35。托盤35用於在模具10完全打開的狀態下與夾顎11和12一起承接由沖刀沖切下來的餃皮。隨著成形單元100沿其預定路線不斷行進抑或是依次處於不同的工作位置,夾顎11和12能夠在外力的驅動下逐步合攏,作類似於蛤蜊合攏雙殼的動作,最終將填有餡料的餃皮夾製成大致為“D”形或者半圓形的餃子半成品。As shown in FIGS. 5 and 6, in addition to the jaws 11 and 12, the mold 10 further includes a sauser 35. The tray 35 is used to receive the dumplings punched out by the punching knife together with the jaws 11 and 12 in a state where the mold 10 is fully opened. As the forming unit 100 continues to travel along its predetermined route or sequentially in different working positions, the jaws 11 and 12 can be gradually closed under the drive of an external force, and are similar to the action of closing the double shell, and finally filled with the filling material. The dumpling wallet is made into a semi-finished dumpling that is roughly "D" shaped or semi-circular.

在圖2-4所示的實施例中,夾顎11和12優選由彈性材料(例如:橡膠及各類彈性聚合體(elastomer))構成,並通過連接件40a和40b(例如:銷、栓、釘等,見圖4)與傳動機構20相連。在當前的實施例中,連接件40a和40b示意性地由銷釘構成,其上端分別從下方嵌入夾顎11和12的內部,從而使夾顎11和12與傳動機構20的擺動構件22b(後文詳述)可靠連接。結果,每片夾顎11或12都可隨擺動構件22b沿自身所在的平面在預定範圍內擺動。有必要指出,所述夾顎“自身所在的平面”(後文有時也稱作“夾顎所在的平面”)在本文當中是指每片夾顎基於自身形狀所限定的假想平面。例如,在圖3所示的情況下,夾顎11自身所在的平面是指夾顎11的“D”形或者半圓形輪廓所限定的假想平面;夾顎12自身所在的平面是指夾顎12的“D”形或者半圓形輪廓所限定的假想平面。在夾顎11和12充分平展或者完全合攏的狀態下,夾顎11所在的平面與夾顎12所在的平面基本重合。也就是說,在平展或者合攏的狀態下,一對夾顎11和12共同限定同一個平面。In the embodiment shown in Figures 2-4, the jaws 11 and 12 are preferably constructed of an elastic material (e.g., rubber and various elastomers) and passed through connectors 40a and 40b (e.g., pins, bolts). , nails, etc., see Figure 4) connected to the transmission mechanism 20. In the present embodiment, the connecting members 40a and 40b are schematically constituted by pins whose upper ends are respectively fitted into the inside of the jaws 11 and 12 from below, so that the jaws 11 and 12 and the swinging member 22b of the transmission mechanism 20 (post Detailed description) Reliable connection. As a result, each of the stacks 11 or 12 can be swung within a predetermined range along the plane in which the swinging member 22b is located. It is necessary to point out that the clip "the plane in which it is located" (hereinafter sometimes referred to as "the plane in which the clip is located") refers herein to the imaginary plane defined by each clip based on its shape. For example, in the case shown in FIG. 3, the plane in which the folder 11 itself is located refers to an imaginary plane defined by the "D" shape or the semicircular contour of the magazine 11; the plane in which the folder 12 itself is referred to is the folder An imaginary plane defined by a "D" or semi-circular outline of 12. In a state where the jaws 11 and 12 are sufficiently flat or completely closed, the plane in which the jaws 11 are located substantially coincides with the plane in which the jaws 12 are located. That is to say, in a flat or closed state, the pair of jaws 11 and 12 together define the same plane.

在圖3-6所示的實施例中,傳動機構20示意性地為一種四連杆機構(four-bar linkage),其中,連接件40a進一步貫穿該四連杆機構的V形構件22,下端固定在底盤(underpan)30的兩側翼板(wing plates)34上。如果所述四連杆機構在外力的驅動下產生形變,V形構件22則以連接件40a為樞軸進行轉動。結果,V形構件22的擺臂22b通過連接件40b帶動夾顎11和12一起擺動。在本實施例中,作為傳動機構20的擺動構件,V形構件22的擺臂22b用於驅動夾顎11和12在合攏的狀態下模擬人手擠壓餃子餡料囊的動作。In the embodiment illustrated in Figures 3-6, the transmission mechanism 20 is illustratively a four-bar linkage wherein the connector 40a further extends through the V-shaped member 22 of the four-bar linkage, the lower end It is fixed to the wing plates 34 of the underpan 30. If the four-bar linkage is deformed by the external force, the V-shaped member 22 is pivoted by the connecting member 40a. As a result, the swing arm 22b of the V-shaped member 22 swings the jaws 11 and 12 together by the connecting member 40b. In the present embodiment, as the swinging member of the transmission mechanism 20, the swing arm 22b of the V-shaped member 22 is used to drive the jaws 11 and 12 to simulate the action of squeezing the dumpling filling pouch by the human hand in the closed state.

如圖2-5所示,夾顎11和12在各自合攏以後將與餃皮接觸的內表面上進一步設有凹陷結構(recesses)13。該凹陷結構13可以為楔形切口(wedge-like notches)抑或是其他類型的凹槽(grooves)。當夾顎11和12隨著傳動機構20的擺動構件22b沿自身所在的平面向內擺動時,其上對應於凹陷結構13的位置處將形成類似於人手指關節彎曲時所具有的屈曲(flexes)和褶皺(creases)。在一對夾顎11和12合攏的狀態下,這些屈曲和褶皺使得由所述一對夾顎擠壓後所形成的餃子在外觀上具有類似於人手指關節觸壓過的痕迹,從而使最終成形的餃子具有高仿真度的手工水餃形態,更符合人們對傳統手工水餃的審美偏好。As shown in Figs. 2-5, the inner surfaces of the jaws 11 and 12 which are in contact with the dumpling skin after being closed are further provided with recesses 13. The recessed structure 13 can be a wedge-like notches or other types of grooves. When the jaws 11 and 12 are swung inwardly along with the swinging member 22b of the transmission mechanism 20, the position corresponding to the recessed structure 13 thereon will be similar to the flexion (flexes) when the human finger joint is bent. ) and creases. In a state in which the pair of jaws 11 and 12 are closed, the buckling and the wrinkles cause the dumplings formed by the pair of jaws to have a similar appearance to the touch of the human finger joint, thereby finally The shaped dumplings have a high degree of artificial hand-made dumplings, which is more in line with the aesthetic preference of traditional hand-made dumplings.

為使夾顎11和12在執行完擠壓動作以後能夠憑借自身的彈性可靠回復至各自在非壓縮狀態下的初始原位,優選進一步增強夾顎11和12的彈性。為此,可以在夾顎11和12的內部增設彈性構件14。如圖4所示,彈性構件14在形式上可以為一根絞旋金屬(twisted metal),埋設在夾顎11和12的內部。顯然,其他類型的彈性構件,比如,金屬條(metal bar)、板簧(plate spring)等,也都可以適宜採用。為充分利用彈性構件14的彈性效能,還可以使處於夾顎11和12內部的彈性構件14進一步穿越連接件40a和40b的端部。採用這種設計,彈性構件14的彈力可以通過連接件40a和40b直接作用在四連杆機構20上,從而有助於提高由彈性材料製成的夾顎的使用壽命。作為另外一種選擇,彈性構件14也可以設置在夾顎11和12之外與夾顎11和12具有連接關係的其他構件上,比如,設置在四連杆機構20中。這一方案將在後文闡述。In order to enable the jaws 11 and 12 to reliably return to their original home position in the uncompressed state by their own elasticity after performing the squeezing action, it is preferable to further enhance the elasticity of the jaws 11 and 12. To this end, the elastic member 14 may be added inside the jaws 11 and 12. As shown in FIG. 4, the elastic member 14 may be in the form of a twisted metal embedded in the inside of the jaws 11 and 12. Obviously, other types of elastic members, such as metal bars, plate springs, etc., can also be suitably employed. To fully utilize the elastic performance of the elastic member 14, it is also possible to further traverse the elastic members 14 inside the jaws 11 and 12 through the ends of the connectors 40a and 40b. With this design, the elastic force of the elastic member 14 can directly act on the four-bar linkage mechanism 20 through the connecting members 40a and 40b, thereby contributing to the improvement of the service life of the clip made of the elastic material. Alternatively, the elastic member 14 may be disposed on other members having a connection relationship with the jaws 11 and 12 outside the jaws 11 and 12, for example, in the four-bar linkage mechanism 20. This program will be explained later.

在圖4所示的實施例中,四連杆機構20示意性地是由兩根直線形連杆21和兩根V形構件22相互鉸鏈而成的連杆機構(rod-hinged mechanism)。其中,兩根直線型連杆21呈V字形單邊鉸鏈(end-hinged),且在兩者之間的鉸鏈軸上設置有滾輪(cam rollers)23;直線形連杆21叉開的另一端分別與V形構件22的側臂22a鉸鏈。通過上述連接,兩根直線形連杆21與兩根V形構件22的側臂22a共同構成四連杆機構20的准平行四邊形架構(quasi-parallelogram mechanism)。In the embodiment shown in FIG. 4, the four-bar linkage mechanism 20 is illustratively a rod-hinged mechanism in which two linear links 21 and two V-shaped members 22 are hinged to each other. Wherein, the two linear links 21 are V-shaped end-hinged, and a cam roller 23 is disposed on the hinge shaft between the two; the other end of the linear link 21 is diverged They are hinged with the side arms 22a of the V-shaped member 22, respectively. Through the above connection, the two linear links 21 and the side arms 22a of the two V-shaped members 22 together constitute a quasi-parallelogram mechanism of the four-bar linkage mechanism 20.

前文述及,作為四連杆機構20的擺動構件,V形構件22的擺臂22b通過連接件40a和40b直接作用於夾顎11和12。如圖4-6所示,連接件40a進一步穿過V形構件22的V字頂點位置處固定在下方的翼板34上,從而使V形構件22能夠以連接件40a為樞軸進行繞軸轉動。採用上述結構,四連杆機構20能夠基於平行四邊形變形傳動原理來驅動一對夾顎11和12作模擬人手擠壓餃子餡料囊的動作。更具體地說,如果外力通過滾輪23直接作用在四連杆機構20上,四連杆機構20則因受迫而變形,從而帶動擺動構件22b沿夾顎所在的平面在預定範圍內進行擺動。在夾顎11和12合攏的狀態下,如果四連杆機構20因受迫而逐漸變得“矮胖”,擺動構件22b則以連接件40a為樞軸沿夾顎11和12所在的平面向模具10的內部擺動,從而帶動合攏狀態下的一對夾顎11和12沿自身所在的平面向內收攏成大致為“Ω”或者“C”形。以此方式擠壓出的餃子大致趨近於扇貝形。As described above, as the swinging member of the four-bar linkage mechanism 20, the swing arm 22b of the V-shaped member 22 directly acts on the jaws 11 and 12 through the joint members 40a and 40b. As shown in Figures 4-6, the connector 40a is further secured to the underlying wing 34 by the V-vertex position of the V-shaped member 22 such that the V-shaped member 22 can pivot about the link 40a. Turn. With the above structure, the four-bar linkage mechanism 20 can drive a pair of jaws 11 and 12 as a simulated human hand to squeeze the dumpling filling capsule based on the parallelogram deformation transmission principle. More specifically, if an external force acts directly on the four-bar linkage mechanism 20 via the roller 23, the four-bar linkage mechanism 20 is deformed by the force, thereby causing the swinging member 22b to swing in a predetermined range along the plane in which the jaws are located. In a state where the jaws 11 and 12 are closed, if the four-bar linkage 20 is gradually "short" due to the force, the swinging member 22b is pivoted along the plane of the jaws 11 and 12 with the connecting member 40a as a pivot. The inside of the mold 10 is swung, thereby causing the pair of jaws 11 and 12 in the closed state to gather inwardly in a plane of their own to be substantially "Ω" or "C". The dumplings extruded in this way generally approximate the scallop shape.

作為模擬人手擠捏餃子餡料囊的另外一種方式,作為樞軸之用的連接件40a的位置還可以從V形構件22的V字形頂點位置處轉移至V形構件22的側臂22a上,距離V形構件22的V字頂點位置有一定的距離。此時,只要在連接件40a最初的移出位置(對應於V形構件22的V字頂點位置)處增設一枚連接件40b,用於彌補連接件40a移位後留下的空缺,就仍可將夾顎11和12的相應部位固定在V形構件22的V字頂點位置上。採用這種方式,V形構件22的整個擺臂22b及部分側臂22a都將作為擺動構件直接參與到驅動夾顎11和12的擺動動作之中。在這種擺動構件的驅動下,合攏狀態下的夾顎11和12將沿自身所在的平面向內收攏為大致呈圓底的“V”形。以此方式擠壓出的餃子大致呈曲邊三角形。As another way of simulating a human hand squeezed dumpling filling pouch, the position of the connecting member 40a as a pivot can also be transferred from the V-shaped vertex position of the V-shaped member 22 to the side arm 22a of the V-shaped member 22, There is a certain distance from the V-vertex position of the V-shaped member 22. At this time, as long as a connecting member 40b is added at the initial removal position of the connecting member 40a (corresponding to the V-vertex position of the V-shaped member 22) for making up for the vacancy left after the displacement of the connecting member 40a, it is still possible. The respective portions of the jaws 11 and 12 are fixed to the V-vertex position of the V-shaped member 22. In this manner, the entire swing arm 22b and the partial side arm 22a of the V-shaped member 22 will directly participate as the swinging member in the swinging motion of the drive jaws 11 and 12. Driven by such a swinging member, the jaws 11 and 12 in the closed state will collapse inwardly along the plane in which they are located into a substantially rounded "V" shape. The dumplings extruded in this way are roughly curved sides.

不僅如此,V形構件22擺臂22b的具體形態還可以進一步改變,比如,從圖3所示的大致為直線形改變為圓弧形,以便能與夾顎11和12的實際形狀趨於一致。上述改變可在一定程度上調整夾顎11和12沿餃冠向內擠壓餃子餡料囊的角度和方向,因而有助於進一步改善對餡料囊的擠壓效果。Moreover, the specific shape of the swing arm 22b of the V-shaped member 22 can be further changed, for example, from a substantially straight shape as shown in FIG. 3 to a circular arc shape so as to be in conformity with the actual shape of the jaws 11 and 12. . The above changes can adjust the angle and direction of the dumplings filling the sacs of the dumplings 11 and 12 inwardly along the dumpling crown to some extent, thereby helping to further improve the squeezing effect on the filling sac.

為使餃子外觀更加逼真,還可以在夾顎11和12上增設更多數目的凹陷結構13,如此可以模擬更多人手指關節彎曲時所形成的屈曲和褶皺。不僅如此,還可以有意錯開兩片夾顎11和12之間凹陷結構13的相對位置,使兩片夾顎11和12在合攏的狀態下彼此的凹陷結構的位置互不重疊,如此可模擬人手指關節相互交錯時的情形。此外,為使最終成形的餃子的外觀更具多樣性,還可以在不同的模具中分別採用不同形態的夾顎,以此模擬手工水餃形態的多樣性。In order to make the appearance of the dumplings more realistic, a larger number of concave structures 13 can be added to the jaws 11 and 12, so as to simulate the buckling and wrinkles formed when more fingers are bent. Moreover, the relative position of the concave structure 13 between the two clamping jaws 11 and 12 can be intentionally staggered so that the positions of the concave structures of the two clamping jaws 11 and 12 in the closed state do not overlap each other, so that the human can be simulated. The situation when the finger joints are interlaced. In addition, in order to make the appearance of the final shaped dumplings more diverse, it is also possible to use different forms of sandwiches in different molds to simulate the diversity of the hand-made dumplings.

前面提及,為使夾顎11和12在執行完擠壓動作以後能夠可靠回復至各自在非擠壓狀態下的初始原位,還可以考慮將彈性構件14設置在四連杆機構20中。作為一種實施例(圖中未示出),彈性構件14可以是一根卷簧(coil spring),設置在各四連杆機構20中相對的兩根鉸鏈軸24(見圖4)之間。當四連杆機構20受迫變形時,卷簧14也隨之被拉伸抑或是被壓縮,從而儲以能量。當促使四連杆機構20產生形變的外力減弱直至消失時,卷簧14則適時釋放能量促使四連杆機構20帶動夾顎11和12各自回復原位。顯然,作為彈性構件的卷簧14,如果設置在四連杆機構20中,不僅有助於簡化夾顎11和12的內部結構,而且確保所述夾顎在執行完擠壓動作以後能夠可靠復位。As previously mentioned, in order to enable the jaws 11 and 12 to reliably return to their original home positions in the non-extrusion state after performing the squeezing action, it is also conceivable to arrange the elastic member 14 in the four-bar linkage mechanism 20. As an embodiment (not shown), the resilient member 14 may be a coil spring disposed between the opposing two hinge shafts 24 (see FIG. 4) of each of the four-bar linkages 20. When the four-bar linkage 20 is forced to deform, the coil spring 14 is also stretched or compressed to store energy. When the external force causing the deformation of the four-bar linkage mechanism 20 is weakened until it disappears, the coil spring 14 releases the energy in a timely manner to cause the four-bar linkage mechanism 20 to drive the clamp jaws 11 and 12 to each return to the original position. It is apparent that the coil spring 14 as the elastic member, if provided in the four-bar linkage mechanism 20, not only contributes to simplifying the internal structure of the jaws 11 and 12, but also ensures that the jaws can be reliably reset after performing the squeezing action. .

在上述實施例中,四連杆機構20的變形是基於滾輪23與擠壓導軌4(見圖1,後文詳述)之間的“行軌式傳動”(rail-guided transmission)來實現對夾顎11和12的驅動的。顯然,為實現本發明之目的,任何其他傳動機構(transmission mechanism),比如:平面機構(planar mechanism)、平行四邊形連杆機構、曲柄連杆機構、複合連杆機構等,抑或是其他形式的驅動裝置(drive means),比如:壓力流體裝置(包含液壓或氣壓傳動裝置),只要能夠驅動夾顎11和12沿各自所在的平面內從餃冠向內作模擬人手擠壓餃子餡料囊的動作,均可以作為驅動模具的擠壓裝置而被予以採用。In the above embodiment, the deformation of the four-bar linkage mechanism 20 is based on the "rail-guided transmission" between the roller 23 and the pressing guide rail 4 (see Fig. 1, which will be described in detail later). The clamps 11 and 12 are driven. Obviously, for the purpose of the present invention, any other transmission mechanism, such as a planar mechanism, a parallelogram linkage, a crank linkage, a composite linkage, or the like, or other forms of drive A drive means, such as a pressure fluid device (including a hydraulic or pneumatic transmission), as long as it can drive the jaws 11 and 12 to simulate the human hand squeezing the dumpling filling sac from the dumpling crown in their respective planes. Both can be used as a pressing device for driving the mold.

在採用流體壓力裝置的情況下,裝置內部的壓力流體被利用來驅動所述的夾顎。比如,可以在夾顎11和12的至少局部內設置空腔(液壓腔或者氣囊),在夾顎11和12合攏的狀態下,通過增加裝置內部流體的壓力,所述空腔就會膨脹,從合攏後與餃皮接觸的夾顎表面上鼓出,從而模擬人手沿餃冠向內擠壓餡料囊的動作。在流體的壓力減小以後,所述空腔縮回夾顎內部,從而不再擠壓餡料囊。有必要指出,即使是在流體壓力裝置被採用的情況下,夾顎11和12在整體上也不必全得為彈性材質構成不可,只要其中所述的空腔能隨流體壓力膨脹、收縮即可。可見,為驅動所述夾顎模擬人手擠壓餡料囊的動作,所述領域的技術人員可適宜選擇現有技術中的任何擠壓裝置和擠壓手段,而並不局限于本發明在具體實施例中所採用的最佳方式。In the case of a fluid pressure device, pressurized fluid inside the device is utilized to drive the jaws. For example, a cavity (hydraulic chamber or air bag) may be provided in at least a portion of the jaws 11 and 12, and the cavity may expand by increasing the pressure of the fluid inside the device in a state where the jaws 11 and 12 are closed. After squeezing out from the surface of the folder that is in contact with the dumpling skin after the closure, the action of squeezing the filling sac inward along the dumpling crown is simulated. After the pressure of the fluid is reduced, the cavity retracts into the interior of the jaws, thereby no longer squeezing the filling capsule. It is necessary to point out that even in the case where the fluid pressure device is employed, the clips 11 and 12 do not have to be entirely made of an elastic material as a whole, as long as the cavity can expand and contract with the fluid pressure. . It can be seen that in order to drive the clamp to simulate the action of squeezing the filling sac, it is suitable for those skilled in the art to select any extrusion device and extrusion means in the prior art, and is not limited to the specific implementation of the present invention. The best way to use it in the example.

如圖5-6所示,除了分別設有滾輪34a的兩側翼板34以外,底盤30還包含轉盤(pivot discs)31、轉環(pivot brackets)32、墊塊(spacer) 33和托盤35。其中,兩副轉盤31彼此正對,兩者中心之間的假想連線構成兩副翼板34與一對夾顎11和12共軸開合的鉸鏈軸線(hinge axis)。具體而言,與翼板34一體固定的轉環32須沿轉盤31的週邊凸緣31a所形成的環形軌道方能轉動。結果,翼板34能夠與夾顎11和12共軸開合,作類似於蝴蝶扇動翅膀的動作。墊塊33(見圖2)用於托擋轉環32,因而在翼板34下擺時限定其最低位置。當翼板34處於所述最低位置時,夾顎11和12大致平展。固定在底盤30上的托盤35上突至模具10的中心位置,從而構成模具10的一部分,用於與夾顎11和12一起用於承載被沖刀切下餃皮以及隨後將被填入的餡料。As shown in FIGS. 5-6, in addition to the side flaps 34 provided with the rollers 34a, respectively, the chassis 30 also includes pivot discs 31, pivot brackets 32, spacers 33 and trays 35. The two pairs of turntables 31 are opposite each other, and the imaginary connection between the centers of the two forms a hinge axis in which the two side flaps 34 are coaxially opened and closed with the pair of jaws 11 and 12. Specifically, the swivel 32 integrally fixed to the flap 34 must be rotatable along the circular orbit formed by the peripheral flange 31a of the turntable 31. As a result, the flaps 34 can be coaxially opened and closed with the jaws 11 and 12 to perform an action similar to a butterfly flapping a wing. The spacer 33 (see Fig. 2) is used to retain the swivel 32 and thus defines its lowest position when the flap 34 is swayed. When the flap 34 is in the lowest position, the jaws 11 and 12 are substantially flat. The tray 35 fixed to the chassis 30 projects to the center of the mold 10, thereby constituting a part of the mold 10 for carrying with the jaws 11 and 12 for carrying the cut-out of the dumplings and then being filled. Stuffing.

如圖2所示,底盤30進一步固定在基座(base frame)50上,後者用於承載整個成形單元100以可控的方式沿單元導軌1按預定的方向或者工序位置順次前行。在圖1所示的實施例中,單元導軌1為直線形導軌。通過伺服電機、同步帶、鏈條等傳統傳動方式或者無杆式氣缸、液壓缸(rod-less hydraulic or pneumatic cylinder)等壓力流體裝置,成形單元100在單元導軌1上能夠實現精確的移動和定位。在現有技術中,單元導軌1往往為環形回轉導軌(rotary rail),因此也可以採用中央旋轉電機輔以相應的減速機構來驅動成形單元100在單元導軌1上運行。As shown in Fig. 2, the chassis 30 is further fixed to a base frame 50 for carrying the entire forming unit 100 in a controlled manner along the unit rail 1 in a predetermined direction or process position. In the embodiment shown in Figure 1, the unit rail 1 is a linear guide. The forming unit 100 can achieve precise movement and positioning on the unit rail 1 by a conventional transmission method such as a servo motor, a timing belt, a chain, or a pressure fluid device such as a rod-less hydraulic or pneumatic cylinder. In the prior art, the unit rail 1 is often a toroidal rotary rail, so that it is also possible to drive the forming unit 100 on the unit rail 1 by using a central rotating electrical machine in conjunction with a corresponding reduction mechanism.

以下將結合圖1詳細闡述本發明所述模具及其擠壓裝置的工作過程。The operation of the mold of the present invention and its extrusion apparatus will be described in detail below with reference to FIG.

當成形單元100處於其在圖1中右側的起點位置(starting position)時,底盤30的兩側翼板34因自重而被墊塊33抵擋在所述最低位置處。此時,兩片夾顎11和12大致平展,使模具10打開大致呈碟形。前面闡述過,平展的夾顎11、12和托盤35用於承載即將落下的餃皮及隨後將被填入的餡料。在現有的包餃機械大多採用回轉式單元導軌1的情況下,成形單元100首先在回轉式單元導軌1的某一起點位置處接收餃皮,然後沿該導軌1行進至下一工作位置,由注餡裝置將餡料投置在餃皮的中央。When the forming unit 100 is in its starting position on the right side in FIG. 1, the side flaps 34 of the chassis 30 are resisted by the spacers 33 at the lowest position due to their own weight. At this time, the two sheets 11 and 12 are substantially flat, so that the mold 10 is opened in a substantially dish shape. As explained above, the flat jaws 11, 12 and the tray 35 are used to carry the dumplings to be dropped and the fillings to be filled later. In the case where the conventional dumping machine mostly uses the rotary unit guide rail 1, the forming unit 100 first receives the dumpling skin at a certain starting position of the rotary unit rail 1, and then travels along the guide rail 1 to the next working position, The filling device places the filling in the center of the dumpling skin.

如圖1所示,隨著成形單元100沿單元導軌1按預定方向(圖1中從右至左)前行,滾輪34a(見圖2)分別沿著限定出三維幾何路徑的合攏導軌2持續上行,從而帶動底盤30的兩側翼板34以及翼板上方的四連杆機構20和成對的夾顎11和12同步擡升。此後,兩片夾顎11和12在從合攏導軌2過渡到夾緊導軌3時完全合攏。所述夾緊導軌3用於限定滾輪34a繼續行進時的路線,使夾顎11和12在合攏的狀態下持續夾緊餃冠,確保已被封閉在餡料囊中的餡料在隨後的擠壓過程中不會溢出。As shown in Fig. 1, as the forming unit 100 advances along the unit rail 1 in a predetermined direction (from right to left in Fig. 1), the rollers 34a (see Fig. 2) continue along the closing rails 2 defining the three-dimensional geometric path, respectively. Upward, thereby driving the side flaps 34 of the chassis 30 and the four-bar linkage 20 above the flaps and the pair of jaws 11 and 12 are simultaneously raised. Thereafter, the two jaws 11 and 12 are completely closed when transitioning from the closing rail 2 to the clamping rail 3. The clamping rail 3 is used to define a path when the roller 34a continues to travel, so that the jaws 11 and 12 continue to clamp the dumpling crown in the closed state, ensuring that the filling that has been enclosed in the filling capsule is subsequently squeezed. It will not overflow during the pressing process.

在滾輪34a進入到夾緊導軌3不久以後,已隨合攏後的一對夾顎11和12被上舉的滾輪23開始接觸到擠壓導軌4。如圖1所示,擠壓導軌4是一對形狀完全相同的並行導軌。沿著成形單元100預定的行進方向,擠壓導軌4的前半段具有逐漸下凸或者下降的軌道下緣,該下緣用於導引並逐步壓迫滾輪23,從而迫使四連杆機構20逐步受驅變形。上述擠壓導軌4與滾輪23的行軌式配合經四連杆機構20的變形傳動以後,最終轉化為擺動構件22b在夾顎11和12合攏的狀態下驅動所述一對夾顎沿自身所在的平面模擬人手自餃冠向內擠壓餃子餡料囊的動作。Shortly after the roller 34a enters the clamp rail 3, the pair of clamps 11 and 12 that have been closed are brought into contact with the squeeze rail 4 by the lifted roller 23. As shown in Fig. 1, the pressing rail 4 is a pair of parallel rails of exactly the same shape. Along the predetermined direction of travel of the forming unit 100, the front half of the pressing rail 4 has a downwardly convex or descending track lower edge for guiding and progressively pressing the roller 23, thereby forcing the four-bar linkage 20 to be progressively subjected to Drive deformation. After the rail-type matching of the pressing guide rail 4 and the roller 23 is transmitted by the deformation of the four-bar linkage mechanism 20, the swinging member 22b is finally converted into the swinging member 22b to drive the pair of clips along the state where the clips 11 and 12 are closed. The plane simulates the action of the hand to squeeze the dumpling filling sac from the dumpling crown.

隨著滾輪23途經擠壓導軌4下緣的最低點,擠壓導軌4的後半程下緣呈現逐漸上升的輪廓形態。然而,就在滾輪23進入擠壓導軌4的逐漸上升的後半程路徑不久以後,一側翼板34的滾輪34a率先被從夾緊導軌3導引進入到釋放導軌5。類似於合攏導軌2,釋放導軌5也限定出一條具有三維幾何形狀的行進路徑。在自重的引導下,所述一側翼板34將沿釋放導軌5從上舉狀態逐步下擺至其平展狀態下的最低位置處。此時,另一側的翼板34仍然通過自身的滾輪34a與相應一側的夾緊導軌3保持接觸,因而仍然保持直立狀態。在當前的模具10處於一側開啟的狀態下,一根推杆(圖中未示出)將最終成形的餃子推出模具10,釋放到一旁運轉的傳動帶上,從而最終完成機器模擬人手包製餃子的全過程。As the roller 23 passes the lowest point of the lower edge of the pressing rail 4, the lower edge of the second half of the pressing guide 4 exhibits a gradually rising profile. However, just after the roller 23 enters the gradually rising rear half path of the pressing rail 4, the roller 34a of the one side flap 34 is first guided from the clamping rail 3 into the release rail 5. Similar to the closed rail 2, the release rail 5 also defines a travel path having a three-dimensional geometry. Under the guidance of its own weight, the one side flap 34 will gradually sway along the release rail 5 from the ascending state to the lowest position in its flattened state. At this time, the flap 34 on the other side is still kept in contact with the clamp rail 3 on the corresponding side by its own roller 34a, and thus remains in an upright state. In the state in which the current mold 10 is opened on one side, a pusher (not shown) pushes the finally formed dumplings out of the mold 10 and releases them to the side of the running belt, thereby finally completing the machine simulation of the hand-made dumplings. The whole process.

在一側滾輪23進入到釋放導軌5而另一側滾輪23進入到擠壓導軌4的後半程上升路徑以後,由彈性材料構成的夾顎11和12可以憑借自身的彈性(優選情況下還可以借助彈性構件14)自動從擠壓完餡料囊之後所處的壓縮位置(compressive position)返回到對應于餃皮邊緣位置處的初始原位(home position)。此後,成形單元100可沿圖1所示的單元導軌1原路返回(從左向右),直至圖中右側的起點位置。在採用現有技術中轉盤式導軌的情況下,成形單元100在經過一周回轉路徑之後將重新抵達起點位置。無論哪一種情況,在所述的起點位置,新一輪的製餃周期都將重新開始。After the one side roller 23 enters the release rail 5 and the other side roller 23 enters the second half of the ascending path of the pressing rail 4, the jaws 11 and 12 made of an elastic material can be elasticized by themselves (preferably, By means of the elastic member 14) it is automatically returned from the compressive position in which the filling capsule is squeezed to the home position corresponding to the position of the edge of the dumpling. Thereafter, the forming unit 100 can return (from left to right) along the original path of the unit rail 1 shown in Fig. 1 up to the starting position on the right side in the drawing. In the case of the prior art carousel guide, the forming unit 100 will re-enter the starting position after a one-way turning path. In either case, a new round of duplication cycle will resume at the starting point.

在上述實施例中,夾顎11和12在整體上由彈性材料構成。然而,本發明並不局限於此,所述夾顎11和12也可以包含非彈性材料。比如,所述夾顎11和12僅外部由彈性模具材料(flexible mold material)構成,內部則包含由連杆(rod)、樞節(pivot joint)等剛性構件(rigid members)構成的聯動裝置(linkage)。在這種情況下,通過與所述的樞節或連杆相連,連接件40a和40b仍然可以用於使所述夾顎11和12與四連杆機構20和底盤30相對固定。顯然,四連杆機構以及其他類型的傳動機構也仍然可以以類似於前述的方式驅動所述夾顎在合攏的狀態下沿自身所在的平面作模擬人手擠壓餃子餡料囊的動作。In the above embodiment, the jaws 11 and 12 are integrally formed of an elastic material. However, the present invention is not limited thereto, and the clips 11 and 12 may also contain a non-elastic material. For example, the jaws 11 and 12 are only externally composed of a flexible mold material, and the inside includes a linkage composed of rigid members such as a rod and a pivot joint. Linkage). In this case, the connectors 40a and 40b can still be used to relatively secure the jaws 11 and 12 with the four-bar linkage 20 and the chassis 30 by being coupled to the pivot or link. Obviously, the four-bar linkage mechanism and other types of transmission mechanisms can still drive the jaws in the closed state to simulate the human hand squeezing the dumpling filling sac in the closed state.

如果使用非彈性材料,夾顎11和12自身可能缺乏足夠的彈性,所以在完成夾壓餃子餡料囊的動作以後,可能無法憑借自身彈性從壓縮位置回復到初始原位。為此,可以採用如上文所述的將彈性構件14設置在四連杆機構20中的技術方案,從而在每次夾壓餡料囊的動作完成以後都能夠迫使夾顎11和12回復原位。If a non-elastic material is used, the jaws 11 and 12 themselves may lack sufficient elasticity, so after completing the action of clamping the dumpling filling capsule, it may not be possible to return from the compressed position to the original position by its own elasticity. To this end, the technical solution of arranging the elastic member 14 in the four-bar linkage 20 as described above can be employed, so that the jaws 11 and 12 can be forced to return to the original position after each action of clamping the filling capsule is completed. .

作為另外一種選擇,還可以將目前的擠壓導軌4進一步改造為包含兩條子導軌4a和4b:第一條子導軌4a具有沿成形單元100的行進方向逐漸下凸或者下降的軌道下緣,在功能上用於驅動所述一對夾顎11和12在合攏的狀態下沿自身所在的平面模擬人手向內擠壓餃子餡料囊的動作,因而被定義為擠壓子導軌;第二條子導軌4b沿成形單元100的行進方向設置在擠壓子導軌4a的下游,具有沿成形單元100的行進方向逐漸上凸或者上升的軌道上緣,在功能上用於反向驅動滾輪23和四連杆機構20從而迫使所述一對夾顎11和12復位,因而被定義為復位子導軌。如此一來,只要在設計上使滾輪23沿成形單元100的行進方向先後經過擠壓子導軌4a和復位子導軌4b,就可以驅動所述一對夾顎沿自身所在的平面在初始原位與壓縮位置之間往復動作,而完全不必依靠彈性材料以及彈性構件的彈性才能復位。Alternatively, the current squeeze rail 4 can be further modified to include two sub-rails 4a and 4b: the first strip guide rail 4a has a lower edge of the rail that gradually tapers or descends along the direction of travel of the forming unit 100, Functionally for driving the pair of jaws 11 and 12 to simulate the action of injecting the dumpling filling bag inwardly along the plane in which the pair of jaws 11 and 12 are in a closed state, thereby being defined as an extruded sub-guide; the second strip The guide rail 4b is disposed downstream of the extrusion sub-guide 4a in the traveling direction of the forming unit 100, and has an upper edge of the rail which gradually protrudes or rises in the traveling direction of the forming unit 100, and is functionally used for driving the roller 23 and the four-way backward. The lever mechanism 20 thereby forces the pair of jaws 11 and 12 to be reset, thus being defined as a reset sub-rail. In this way, as long as the roller 23 is designed to pass through the extrusion sub-guide 4a and the reset sub-guide 4b in the traveling direction of the forming unit 100, the pair of clamps can be driven along the plane in which they are located in the initial position. The reciprocating action between the compression positions does not have to rely on the elastic material and the elasticity of the elastic member to be reset.

可見,即使在所述模具及其擠壓裝置完全不具有彈性的情況下,也可以通過採用由傳動機構和雙向擠壓導軌共同構成的雙向擠壓裝置來驅動所述夾顎沿自身所在的平面內縮或者外擴,以此來模擬人手擠壓餡料囊並於之後釋放擠壓這兩種動作模式,從而確保能夠全面實現本發明之目的。當然,作為其他選擇,所述雙向擠壓裝置也可以由包含所述空腔的流體壓力裝置構成(見前文的描述),此處不再重復。It can be seen that even in the case where the mold and its pressing device are completely non-elastic, it is possible to drive the crucible along the plane in which it is located by using a bidirectional pressing device composed of a transmission mechanism and a bidirectional pressing guide rail. Retraction or expansion, in order to simulate the two hand movements of the filling capsule and then release the extrusion, thereby ensuring that the object of the invention can be fully realized. Of course, as a further alternative, the two-way extrusion device can also be constructed from a fluid pressure device comprising the cavity (see description above) and will not be repeated here.

當然,在夾顎11和12整體由彈性材質構成的情況下,上述雙向擠壓裝置也仍然適用,此處不再贅述。Of course, in the case where the clips 11 and 12 are entirely composed of an elastic material, the above-described bi-directional pressing device is still applicable, and will not be described herein.

1...回轉式單元導軌1. . . Rotary unit guide

2...合攏導軌2. . . Close the guide rail

3...夾緊導軌3. . . Clamping guide

4...擠壓導軌4. . . Squeeze rail

5...釋放導軌5. . . Release rail

10...模具10. . . Mold

11...夾顎11. . . Folder

12...夾顎12. . . Folder

13...凹陷結構13. . . Sag structure

14...彈性構件14. . . Elastic member

20...傳動機構,四連杆機構20. . . Transmission mechanism, four-bar linkage

21...直線形連杆twenty one. . . Linear connecting rod

22...V形構件twenty two. . . V-shaped member

22a...側臂22a. . . Side arm

22b...擺臂擺動構件22b. . . Swing arm swinging member

23...滾輪twenty three. . . Wheel

24...鉸鏈軸twenty four. . . Hinge shaft

30...底盤30. . . Chassis

31...轉盤31. . . Turntable

31a...週邊凸緣31a. . . Peripheral flange

32...轉環32. . . Swivel

33...墊塊33. . . Pad

34...翼板34. . . Wing

34a...滾輪34a. . . Wheel

35...托盤35. . . tray

40a...連接件40a. . . Connector

40b...連接件40b. . . Connector

50...基座50. . . Pedestal

100...成形單元100. . . Forming unit

圖1為本發明所述成形單元(forming pallet)及各種導軌系統的整體示意圖;1 is a schematic overall view of a forming pallet and various rail systems of the present invention;

圖2為圖1中A區域的局部放大圖,其中詳細展示了成形單元的具體結構;Figure 2 is a partial enlarged view of the area A of Figure 1, in detail showing the specific structure of the forming unit;

圖3為顯示本發明所述模具和用於驅動該模具中的一對夾顎動作的傳動機構的立體圖;Figure 3 is a perspective view showing the mold of the present invention and a transmission mechanism for driving a pair of jaws in the mold;

圖4為單獨顯示本發明所述四連杆機構以及設置於其上的連接件的透視圖;Figure 4 is a perspective view showing the four-bar linkage mechanism of the present invention and the connecting member disposed thereon;

圖5為完整顯示本發明所述成形單元的整體示意圖;Figure 5 is a schematic overall view showing the forming unit of the present invention;

圖6為完整顯示處於成形單元中的四連杆機構以及設置於其上的連接件的透視圖。Figure 6 is a perspective view showing the four-bar linkage in the forming unit and the connector disposed thereon.

2...合攏導軌2. . . Close the guide rail

10...模具10. . . Mold

11...夾顎11. . . Folder

12...夾顎12. . . Folder

13...凹陷結構13. . . Sag structure

20...傳動機構,四連杆機構20. . . Transmission mechanism, four-bar linkage

23...滾輪twenty three. . . Wheel

30...底盤30. . . Chassis

31...轉盤31. . . Turntable

32...轉環32. . . Swivel

33...墊塊33. . . Pad

34...翼板34. . . Wing

34a...滾輪34a. . . Wheel

50...基座50. . . Pedestal

Claims (11)

一種用於製作餃子或者餃類食品的模具裝置,包含:一對夾顎,合攏該對夾顎可將填有餡料的餃皮壓制成餃子或者餃類食品的半成品的形狀;及傳動機構,係透過連接件與該對夾顎相連,該連接件從下方嵌入該對夾顎的內部,其中,在該對夾顎合攏而壓制填有該餡料的該餃皮後,該傳動機構被驅動以透過該連接件帶動該對夾顎一起擺動,從而得以自餃子餡料囊的餃冠向內擠壓該餃子餡料囊以模擬人類手工擠壓該餃子或者該餃類食品的餡料囊的動作。 A mold device for making dumplings or dumplings, comprising: a pair of clips, which can be pressed into a shape of a semi-finished product of dumplings or dumplings filled with stuffing; and a transmission mechanism, Attached to the pair of clips through a connector, the connector is embedded into the interior of the pair of clips from below, wherein the drive mechanism is driven after the pair of clips are closed to press the dumpling filled with the filling The pair of jaws are swung together through the connecting member, so that the dumpling filling bag is squeezed inward from the dumpling crown of the dumpling filling bag to simulate the human hand squeezing the dumpling or the filling bag of the dumpling food. action. 如請求項1所述的模具裝置,所述一對夾顎中的每一個均由彈性材料構成。 A mold device according to claim 1, wherein each of the pair of jaws is composed of an elastic material. 如請求項2所述的模具裝置,所述一對夾顎中的每一個在其內部或者外部都設有第一彈性構件,用於增強所述夾顎的彈性回復力。 A mold device according to claim 2, wherein each of the pair of jaws is provided with a first elastic member inside or outside thereof for enhancing the elastic restoring force of the jaw. 如請求項2所述的模具裝置,所述一對夾顎在其合攏後將與餃皮接觸的內表面上設置有凹陷結構,用於模擬人手指關節在彎曲時所形成的屈曲和褶皺。 The mold device according to claim 2, wherein the pair of jaws are provided with a concave structure on the inner surface which is in contact with the dumpling skin after the closing, for simulating the buckling and wrinkles formed when the human finger joint is bent. 如請求項1所述的模具裝置,更包括滾輪及擠壓導軌,該滾輪設置於該傳動機構上,其中,該滾輪與所述擠壓導軌形成行軌式傳動配合;並且所述傳動機構藉由引導該滾輪在該擠壓導軌上行進帶動該對夾顎,進而促使該傳動機構形變並透過該連接件帶動該對夾顎一起擺動。 The mold device of claim 1, further comprising a roller and a pressing guide, the roller is disposed on the transmission mechanism, wherein the roller forms a rail-type transmission cooperation with the pressing rail; and the transmission mechanism borrows The pair of jaws are driven by guiding the roller to travel on the pressing rail, thereby causing the transmission mechanism to deform and driving the pair of jaws to swing together through the connecting member. 如請求項5所述的模具裝置,其特徵在於,所述傳動機構為一種四連杆機構,該四連杆機構基於平行四邊形變形傳動以通過連接件作用於所述一對夾顎的原理來驅動合攏狀態下的所述一對夾顎做模擬人類手工擠壓餃子餡料囊的動作。 The mold apparatus according to claim 5, wherein the transmission mechanism is a four-bar linkage mechanism based on a principle of parallelogram deformation transmission to act on the pair of jaws by a connecting member. The pair of clips in the driven closed state are used to simulate the action of human hand squeezing the dumpling filling sac. 如請求項6所述的模具裝置,其特徵在於,所述四連杆機構中設置有第二彈性構件,當促使四連杆機構產生形變的外力減弱或者消失時,所述第二彈性構件能夠適時釋放彈力,從而促使四連杆機構帶動所述夾顎各自回復原位。 The mold apparatus according to claim 6, wherein the four-bar linkage mechanism is provided with a second elastic member capable of, when the external force causing the deformation of the four-bar linkage mechanism is weakened or disappeared, the second elastic member can The elastic force is released at the right time, thereby causing the four-bar linkage mechanism to drive the clamps to return to their original positions. 如請求項5所述的模具裝置,其特徵在於:所述擠壓導軌包含沿模具和傳動機構預定的行進方向依次設置的擠壓子導軌和復位子導軌,其中所述滾輪在擠壓子導軌上行進時,能夠促使所述傳動機構將合攏狀態下的該對夾顎從初始未擠壓狀況驅動到經擠壓狀況以做模擬人手擠壓餃子或者餃類食品的餡料囊的動作;所述滾輪在復位子導軌上行進時,能夠促使所述傳動機構驅動該對夾顎返回至初始未擠壓狀況。 The mold apparatus according to claim 5, wherein the pressing guide rail comprises an extrusion sub-guide rail and a reset sub-guide rail which are sequentially disposed along a predetermined traveling direction of the mold and the transmission mechanism, wherein the roller is on the extrusion sub-guide rail When traveling up, the transmission mechanism can be driven to drive the pair of jaws in the closed state from the initial unsqueezed condition to the squeezed condition to simulate the filling of the filling bag of the dumpling or dumpling food by the human hand; When the roller travels on the reset sub-rail, the transmission mechanism can be caused to drive the pair of clips back to the initial uncompressed condition. 如請求項5~8中任意一項所述的模具裝置,其特徵在於:所述擠壓導軌可以為直線形擠壓導軌或者環形回轉擠壓導軌之其中之一。 The mold apparatus according to any one of claims 5 to 8, wherein the pressing guide rail is one of a linear pressing guide rail or an annular rotary pressing guide rail. 一種在製作餃子或者餃類食品機器中使用的成形單元,其特徵在於,包含:請求項1~9中任意一項所述的模具裝置;用於帶動所述模具一起開合、分別與兩片夾顎相對應的兩側翼板,所述兩側翼板上分別設置有模具合分傳動滾輪,該模 具合分傳動滾輪分別能與設置在包餃機中的合攏導軌和釋放導軌形成行軌式傳動配合;以及用於承載所述模具、傳動機構和兩側翼板沿所述預定方向行進的基座;其中,當所述基座沿所述預定的行進方向行進時,所述兩側翼板的合分傳動滾輪沿著所述合攏導軌滾動行進,此時所述模具的一對夾顎隨兩側翼板逐步合攏;當所述基座沿預定的行進方向繼續行進時,所述兩側翼板的合分傳動滾輪沿著所述釋放軌道滾動行進,此時所述模具的一對夾顎隨著兩側翼板逐步開分。 A molding unit for use in a machine for making dumplings or dumplings, comprising: the mold device according to any one of claims 1 to 9; for driving the mold to open and close together, respectively, and two pieces a pair of corresponding side flaps, wherein the two side flaps are respectively provided with a mold joint drive roller, the mold The split drive roller can respectively form a rail-type transmission fit with the folding rail and the release rail disposed in the dumpling machine; and a base for carrying the mold, the transmission mechanism and the side flaps to travel in the predetermined direction; Wherein, when the base travels along the predetermined traveling direction, the combined drive rollers of the two side flaps roll along the folding guide rail, and at this time, the pair of clips of the mold are accompanied by the side flaps Gradually closing; when the base continues to travel in a predetermined direction of travel, the split drive rollers of the two side flaps roll along the release rail, at which time a pair of clips of the mold follow the wings The board is gradually opened. 一種用於製作餃子或者餃類食品的包餃機,其特徵在於,包含:請求項1~9中任意一項所述的模具裝置;及模具合分驅動裝置,該模具合分驅動裝置包含合攏導軌、釋放導軌、以及用於帶動所述模具一起開合、分別與兩片夾顎相對應的兩側翼板,所述兩側翼板上分別設置有模具合分傳動滾輪,該模具合分傳動滾輪分別能與合攏導軌和釋放導軌形成行軌式傳動配合;以及用於承載所述模具、傳動機構和兩側翼板沿所述預定的行進方向行進的基座;其中當所述基座沿所述預定的行進方向行進時,所述兩側翼板的合分傳動滾輪沿著所述合攏導軌滾動行進,此時所述模具的一對夾顎隨兩側翼板逐步合攏;當所述基座沿所述預定的行進方向繼續行進時,所述兩側翼板的合分傳動滾輪沿著所述釋放軌道滾動行進,此時所述模具的一對夾顎隨著兩側翼板逐步開分;並且所述擠壓導軌設置在所述合攏導軌和所述釋放導軌之間。 A dicing machine for making a dumpling or a dumpling food, comprising: the mold device according to any one of claims 1 to 9; and a mold splicing driving device, wherein the mold splicing driving device comprises a closing a guide rail, a release rail, and two side flaps for driving the mold to open and close together, respectively corresponding to the two pieces of clips, wherein the two side flaps are respectively provided with a mold joint drive roller, the mold joint drive roller Forming a rail-type transmission fit with the closing rail and the release rail, respectively; and a base for carrying the mold, the transmission mechanism, and the side flaps to travel in the predetermined direction of travel; wherein when the base is along When the predetermined traveling direction travels, the combined driving rollers of the two side flaps roll along the folding rail, and at this time, the pair of clips of the mold are gradually closed with the side flaps; When the predetermined traveling direction continues to travel, the combined driving rollers of the two side flaps roll along the release rail, and at this time, the pair of clips of the mold are gradually opened with the two side flaps; And the pressing rail disposed between the rail and the release rail collapsed.
TW099128421A 2010-08-25 2010-08-25 Mold set, compressive device and dumpling forming machine TWI498088B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201160463Y (en) * 2008-01-29 2008-12-10 成都松川雷博机械设备有限公司 Dumpling shaping mould
TWM353639U (en) * 2008-11-18 2009-04-01 Jeng-Feng You Automatic machine for encrusting a filling material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201160463Y (en) * 2008-01-29 2008-12-10 成都松川雷博机械设备有限公司 Dumpling shaping mould
TWM353639U (en) * 2008-11-18 2009-04-01 Jeng-Feng You Automatic machine for encrusting a filling material

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