CN102805128B - Imitative manual food with filling forming method - Google Patents
Imitative manual food with filling forming method Download PDFInfo
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- CN102805128B CN102805128B CN201210335664.4A CN201210335664A CN102805128B CN 102805128 B CN102805128 B CN 102805128B CN 201210335664 A CN201210335664 A CN 201210335664A CN 102805128 B CN102805128 B CN 102805128B
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Abstract
The present invention relates to food processing technology field, a kind of imitative manual food with filling forming method being applicable to mechanical-moulded food with filling device specifically, step comprises: be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, under the template upset of flexible molding device, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of flexible molding device flexible formation block, the musculus cutaneus after turnover from interior to edge involution gradually, shaping.The invention has the advantages that: this method is based on full-automatic food with filling shaped device, here full-automatic food with filling shaped device specifically refer to from the final molding putting into finished product of raw material be all have plant equipment to complete, equipment does not need artificial participation in operation, can realize omnidistance automated production.
Description
Technical field
The present invention relates to food processing technology field, is a kind of imitative manual food with filling forming method being applicable to mechanical-moulded food with filling device specifically.
Background technology
During existing food enterprise large-scale production food with filling, all that the industrial equipment adopted is produced, mostly be the dumpling filling wrapping device adopting annular station, if application number is CN200820062031.X, the applying date is 2008.1.29, name is called the utility model patent (see accompanying drawing 1) of " dumpling machine ", musculus cutaneus is inputted station, note filling station, shaping station and discharging station and is successively set on same circular orbit by it, and each station is provided with the function that corresponding structure realizes musculus cutaneus input, note filling, shaping and discharging respectively.In the dumpling filling wrapping device of existing annular station structure, the function of shaping station is wrapped in musculus cutaneus by fillings, then musculus cutaneus carried out involution, obtain semi-finished product.After semi-finished product are sent by discharging station, also need the extra operation increasing manual kneading together, finally just can obtain the food with filling of imitative manual production, and a usual stuffing-wrapping apparatus needs at least 2-4 name workman could meet manual demand of mediating simultaneously.
The food with filling shaped device of existing annular station structure can not directly produce imitative manual food with filling in shaping station, kneaded and formed or pressurizing unit is extruded for imitating manual outward appearance by hand also to need carrying out extra again, so not only make the complex structure more of food with filling device, manufacturing cost increase, also make whole shaping process more loaded down with trivial details.
And for example number of patent application is 201010188004.9, the applying date is 2010.5.21, name is called the Chinese invention patent of " mould, pressurizing unit and dumpling maker ", its technical scheme is as follows: the invention provides a kind of mould, this mould comprises a pair folder jaw, closes up this and dumpling skin being filled with fillings can be pressed into the half-finished shape of dumpling to folder jaw.Wherein, can in the action of the effect Imitating mankind manual expression stuffing for dumplings capsule of external force under described a pair folder jaw state of closing up again.The present invention also proposes a kind of for driving the pressurizing unit of above-mentioned mold actions in the lump, applies external force and drive described a pair folder jaw to do simulating human both hands extruding dumpling under the state that this pressurizing unit can close up at a pair folder jaw of described mould.The patent proposes a kind of dumpling maker with folder jaw, this folder jaw can produce close to manual dumpling, but its forming principle directly closes up two folder jaws, because folder jaw is that elastomeric material is made, by material behavior and the groove pressing from both sides jaw inside, realize shaping to dumpling, thus simulate the dumpling being similar to manual inclusion.But in process, the processing object of above-mentioned folder jaw is semi-finished product dumplings, semi-finished product dumpling needs to be delivered among folder jaw by transmission mechanism to carry out machine-shaping, that is, the dumpling machine applying above-mentioned patent needs, in shaping station, musculus cutaneus and fillings are first carried out first time inclusion, form semi-finished product dumpling, then by the conveying of conveying mechanism, semi-finished product dumpling is delivered in folder jaw and carry out imitative offhand.And this folder jaw and its relevant drive mechanism can not directly apply on the food with filling shaped device of annular station.Musculus cutaneus and fillings once can not be directly formed to imitative manual finished product dumpling by this folder jaw, the complex structure of this patent, action relationships is loaded down with trivial details, make manufacturing cost high, fault rate is high, and the efficiency of shaping dumpling is low, and when adopting the method inclusion dumpling, in musculus cutaneus, air has little time to drain, so still remain air in dumpling wrapper, in follow-up process, broken skin phenomenon easily occurs dumpling.
For another example number of patent application is 200910212484, the applying date is 2009.11.12, name is called the Chinese utility model patent of " translational compound paired mould of dumpling machine ", its technical scheme is as follows: what translational compound paired mould of dumpling machine of the present invention related to is that a kind of dumpling that matches with dumpling machine processes parallel-moving type compound to mould, being specially adapted to traditional dumpling and the automated production of pattern dumpling, is a kind of dumpling shaping dies not needing artificial shaping.Translational compound paired mould of dumpling machine is made up of mould B mould A, compound one group of parallel-moving type compound; Compound is all by die holder to mould A and compound to mould B, and gusset, parting 1a and parting 1b form; Parting 1a adopts centration axis to be connected in the mode of hinge with the top of parting 1b, the lower part of parting 1a and parting 1b is then connected to one by carrier bar and is equipped with on the connecting axle of bearing, bearing on connecting axle coordinates with the taper surface of catch bar, catch bar is equipped with main spring, and also back-moving spring being housed on parting 1a and parting 1b, compound is arranged on guideway by gusset mould B mould A and compound.Described parting 1a and parting 1b is circular arc movable mold.The parallel-moving type compound of this patent is only directly by the shaping that translation realizes dumpling to mould to mould, employing be first translation compound to mould, make the direct involution of faric musculus cutaneus, and then by translation, mould inwardly extruded, form imitative handmade dumpling.The technical scheme of this patent is owing to being again extruded after musculus cutaneus involution, and easily make dumpling wrapper broken, molding effect is poor, productivity ratio is low, and this device is very high for the requirement of musculus cutaneus and fillings amount, cause in again extruding, easy extrusion damage is surrounded by the musculus cutaneus of fillings.When this structure is applied on the food with filling shaped device of annular station simultaneously, there is following shortcoming: due to the musculus cutaneus of the food with filling on annular station input, note filling, shaping and discharging to be mutually connected and each station has sequencing, cause the molding control difficulty of twice action relationships, be difficult to the satisfied annular control of station dumpling filling wrapping device and the requirement of production efficiency.
Existing food processing field is all adopt first food with filling to be processed as semi-finished product to the processing method of imitative manual food with filling mostly, again semi-finished product are carried out to the step of imitative offhand, existing method is adopted to make the structure of former more complicated, musculus cutaneus is easily damaged, and cannot support the use with annular station dumpling filling wrapping device, omnidistance automated production can not be realized.
Summary of the invention
In order to overcome, the forming method that existing imitative manual food with filling forming method exists is loaded down with trivial details, the shaped device complex structure that uses, manufacturing cost are high, the problem of easy residual air in musculus cutaneus in forming process, now propose a kind of energy only can directly obtain on a station imitative manual food with filling, operative installations structure simply, the imitative manual food with filling forming method of low cost of manufacture, musculus cutaneus not residual air.
For realizing above-mentioned technique effect, technical scheme of the present invention is as follows:
A kind of forming method of imitative manual food with filling, it is characterized in that: be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, under the template upset of flexible molding device, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of flexible molding device flexible formation block, musculus cutaneus after turnover from interior to edge involution gradually, shaping.
Described flexible molding device, comprise die holder, two templates, flexible formation block, rotating mechanism and translation mechanism, two described templates are respectively arranged with suitable flexible formation block, and two templates are connected with die holder with the rotating mechanism that template rotates together respectively by drive flexible formation block, template makes alternating translational movement together with flexible formation block is under translation mechanism drives, and has at least one to connect translation mechanism in two templates.
Described flexible molding device, comprise die holder, two templates, flexible formation block, rotating mechanism and translation mechanism, two described templates are respectively arranged with suitable flexible formation block, and two templates are connected with die holder with the rotating mechanism that template rotates together respectively by drive flexible formation block, flexible formation block makes alternating translational movement under translation mechanism drives, and has at least one to connect translation mechanism in two flexible formation blocks.
Described rotating mechanism comprises rotating shaft, and in each template, correspondence is provided with rotating shaft, and die holder both sides are provided with chute, and at least one rotating shaft is through chute.
Described translation mechanism comprises the elastic component that one end is connected with template, and template or flexible formation block are also connected with translational drive mechanism.
Described translation mechanism comprises gear, tooth bar, and tooth bar is connected with template, and wheel and rack is meshed, and gear is connected with translational drive mechanism.
Described flexible formation block upper end is higher than the upper end of template, and both sides, described flexible formation block upper end are provided with reshaping device.
Described two flexible formation block correspondence positions are provided with cavity, are vertically arranged with muscle groove in cavity, thickness edge on cavity of flexible formation block increases gradually to outer, top.
Be provided with clamping device above described die holder, die holder side is provided with conveyer belt.
Described flexible formation block is the flexible material of hardness range 5 degree to 70 degree, as silica gel, rubber, plastics etc.
Described die holder is arranged on the circular orbit of annular station dumpling filling wrapping device.
The action relationships of musculus cutaneus of the present invention is: upwards turned down musculus cutaneus outer in shaping station, and form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; By horizontal force extruding fillings capsule, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, and under the continuation effect of horizontal force, musculus cutaneus outer contacts and involution gradually, completes the shaping of imitative manual food with filling.
The action relationships of musculus cutaneus of the present invention can be: be positioned over by musculus cutaneus on the flexible formation block of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer integrally upwards turns down by template and flexible formation block under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template and flexible formation block be lateral extrusion fillings capsule under the drive of translation mechanism integrally, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation block, completes the shaping of imitative manual food with filling.
The action relationships of musculus cutaneus of the present invention can also be: be positioned over by musculus cutaneus on the flexible formation block of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer upwards turns down by flexible formation block under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Flexible formation block is lateral extrusion fillings capsule under the drive of translation mechanism, and musculus cutaneus outer height declines gradually with the extruding of fillings capsule, and final musculus cutaneus outer contacts and involution under the extruding of flexible formation block, completes the shaping of imitative manual food with filling.
The invention has the advantages that:
1, this method is based on full-automatic food with filling shaped device, here full-automatic food with filling shaped device specifically refer to from the final molding putting into finished product of raw material be all have plant equipment to complete, equipment does not need artificial participation in operation, can realize omnidistance automated production.
2, first this method is turned over by musculus cutaneus outer folding, and the musculus cutaneus after turnover is while encasing fillings, and edge does not carry out involution, now can carry out shaping to fillings capsule, and the most of air in musculus cutaneus can be opened wide place's discharge by musculus cutaneus.
3, after shaping for the first time, the first half (being called crush zone) of lateral extrusion fillings capsule, now due to the edge not yet involution of musculus cutaneus, so when extruding the crush zone of fillings capsule, the musculus cutaneus opening wide place can decline gradually, and fillings capsule part can swell, namely again shaping to fillings capsule.And due to the extruding of horizontal force, the air in fillings capsule further can open wide discharge from musculus cutaneus.
4, horizontal force continues to act on whole food with filling, finally the musculus cutaneus declined gradually is opened wide place and carries out lateral extrusion involution.Owing to finally just carrying out the involution of musculus cutaneus, ensure that the air in fillings capsule is all discharged in above-mentioned extruding, avoid food with filling inner air and remain too much problem, follow-up freezing or boiling are carried out to food with filling time, also can not there is the phenomenon of broken skin.
5, this method is applied in food industry production field, can realize large-scale object of producing imitative manual shaping food with filling.Can achieve repeatedly extruding to food with filling and involution at same station, the dumpling profile after shaping is close with the manual food with filling mediated, saves in traditional handicraft and also needs the extra operation increasing artificial kneading.
6, owing to being provided with flexible formation block in template, flexible formation block directly contacts with the musculus cutaneus of food with filling, in the process of extruding, because the crush zone of fillings capsule is subject to horizontal compression, so fillings capsule can swell, now flexible formation block is subject to the pressure that fillings capsule swells, and the cavity place holding fillings capsule can deform, thus fillings capsule can be allowed to keep the state swollen not change.And fillings capsule profile after swelling is closer to the food profile of manual inclusion.If use existing rigidity mould, then cannot realize the object that fillings capsule swells.
7, template rotate and translation process in, can provide enough supports to flexible formation block, make the uniform force of flexible formation block, can not there is deformation because horizontal direction force is uneven in flexible formation block.Flexible formation block and template-setup are integrated, rotating mechanism and translation mechanism are all arranged in template, avoid above-mentioned two organization establishes on flexible formation block time cause its junction stress concentrate, thus avoid flexible formation block and damage at stress raiser, extend the life-span of flexible formation block.
8, template drives flexible formation block to rotate, in the process rotated, support force is provided at flexible formation block, flexible formation block is made to stablize rotation, the stability of the equipment that improves in running, because translation mechanism directly acts on flexible formation block, translation mechanism provides less horizontal force that two flexible formation blocks just can be driven to open, close, less horizontal force can reduce the mechanical wear of translation mechanism, extend service life of translation mechanism less horizontal force and reduce the requirement of translation mechanism, reduce equipment cost, because flexible formation block can depart from template, so flexible formation block can be implemented separately cleaning and safeguard, avoid above-mentioned two organization establishes on flexible formation block time cause its junction stress concentrate, thus avoid flexible formation block and damage at stress raiser, extend the life-span of flexible formation block.
9, translation mechanism is simple, only by arranging elastomeric element (as extension spring, stage clip etc.) in template or flexible formation block, just can realize the reciprocating motion of template, simplifying drive connection, and being conducive to regular maintenance or replacing, reducing equipment cost,
10, translation mechanism is simple, only by arranging gear, tooth bar in template or flexible formation block, just can realize the reciprocating motion of template, simplifying drive connection, and being conducive to regular maintenance or replacing, reducing equipment cost,
11, the food with filling sealing after shaping closely, can not broken skin, and the outward appearance after reshaping device shaping is more close to the outward appearance of manual food with filling.
12, have employed the structure of clamping device and transport tape to realize the input and output of food with filling post forming, be conducive to large-scale food production, and clamping device is under the drive of driving mechanism, according to the line-of-road movement preset, food with filling can be gone out from a upper station clip, be placed on the flexible formation block of this device, after final molding completes, again food with filling is clamped on conveyer belt, achieves omnidistance mechanization production, save manpower, provide production efficiency.
13, the middle pocket of flexible formation block can hold fillings capsule, and the thickness of flexible formation block increases gradually, then be conducive to closing up in process in the translation of flexible formation block, flexible extruding can be made to musculus cutaneus, more be conducive to the exhaust of musculus cutaneus and shaping, the finger mark that the pressing that muscle groove can imitate staff stays, makes food with filling profile simulation Du Genggao.
Accompanying drawing explanation
Fig. 1 is the station structure schematic diagram of existing annular station dumpling filling wrapping device.
Fig. 2 is food with filling flexible molding device overall structure schematic diagram.
Fig. 3 is template and flexible formation block position relationship schematic diagram.
Fig. 4-Fig. 8 is flexible molding device inclusion process schematic.
Fig. 9 is flexible formation block sectional view.
Figure 10 is the sectional view after two templates have rotated.
Figure 11 is the sectional view that two templates drive flexible formation block involution.
Figure 12 is the sectional view of the independent involution of two flexible formation blocks.
The structural representation of Figure 13 to be translation mechanism be extension spring.
The structural representation of Figure 14 to be translation mechanism be stage clip.
Figure 15 is the sectional view of flexible formation block upper end higher than template.
Figure 16 is the structure sectional view of Figure 15 involution.
Figure 17 is the structural representation of the independent involution of Figure 15 flexible formation block.
Figure 18 is the flexible molding device structural representation of band reshaping device.
Figure 19 is the structural representation of flexible formation block independence involution in Figure 18.
Figure 20 is clamping device and conveyer belt structure schematic diagram.
In accompanying drawing: musculus cutaneus input station 1, note filling station 2, shaping station 3, discharging station 4, circular orbit 5, die holder 6, template 7, flexible formation block 8, rotating shaft 9, chute 10, extension spring 11, stage clip 12, reshaping device 13, cavity 14, muscle groove 15, clamping device 16, left grip block 17, right grip block 18, conveyer belt 19, food with filling 20.
Detailed description of the invention
In this application, the musculus cutaneus of food with filling 20 encases filling portion and is called fillings capsule.
Described flexible formation block 8 is the flexible material of hardness range 5 degree to 70 degree, as silica gel, rubber, plastics etc.
The food with filling 20 of indication of the present invention refers to that dumpling, steamed dumpling with the dough gathered at the top, steamed stuffed bun, the rice dumpling etc. include the food of musculus cutaneus and fillings.
Existing annular station dumpling filling wrapping device comprises musculus cutaneus input station 1, note filling station 2, shaping station 3 and discharging station 4 and is successively set on same circular orbit 5, and each station is provided with the function that corresponding structure realizes musculus cutaneus input, note filling, shaping and discharging respectively.
The operation principle of the application is: be positioned over by musculus cutaneus on imitative manual food with filling shaped device, musculus cutaneus be placed with fillings, upwards turned down musculus cutaneus outer, and form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; By horizontal force extruding fillings capsule, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, and under the continuation effect of horizontal force, musculus cutaneus outer contacts and involution gradually, completes the shaping of imitative manual food with filling.
Embodiment 1
Shaped device described in the application is food with filling flexible molding device, it comprises die holder 6, two templates 7, the flexible formation block 8 be arranged in each template 7, band moving platen 7 rotate together with flexible formation block 8 rotating mechanism, be with moving platen 7 to make the translation mechanism of alternating translational movement together with flexible formation block 8, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one template 7 is connected with translation mechanism.
Described flexible formation can block chimeric, bonding, bolt or be riveted in template 7.
Template 7 is provided with rotating mechanism, and rotating mechanism is by rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 be separately positioned on bottom two templates 7, and the two ends of rotating shaft 9 are all connected except the structure of rotating shaft 9 with die holder 6, and the structure that in prior art, other can rotate with moving platen 7 all can be applicable to this.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism through in the template 7 that the rotating shaft 9 of chute 10 connects, when translation mechanism band moving platen 7 does horizontal reciprocating movement, then move in rotating shaft 9 two ends in corresponding chute 10.When two templates 7 are all connected with translation mechanism, then two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junction.
Described translation mechanism comprises the elastic component that one end is connected with template 7, and template 7 is also connected with translational drive mechanism.Described elastic component is be arranged on stage clip 12 between stage clip 12, the two flexible formation block 8 between two templates 7, the extension spring 11 outside template 7 or the extension spring 11 outside flexible formation block 8.Described elastic component is not limited to said structure, and art technology person can draw according to prior art any technical scheme realizing above-mentioned functions, such as shell fragment etc.Described translational drive mechanism is cylinder etc.
When using stage clip 12, because stage clip 12 is arranged between two templates 7 or two flexible formation blocks 8, and translational drive mechanism is the outside being arranged on template 7 or flexible formation block 8, when the horizontal force of translational drive mechanism transmission is greater than the pulling force of stage clip 12 and horizontal force direction is contrary with stage clip 12 direction of pull, then two templates 7 or two flexible formation blocks 8 are separately, when the horizontal force of translational drive mechanism transmission is less than the pulling force of stage clip 12, two templates 7 or two flexible formation blocks 8 do move toward one another until fit completely.
When using extension spring 11, extension spring 11 one end is connected on template 7 or two flexible formation blocks 8, the other end can be arranged on the optional position of removing template 7 or flexible formation block 8, when there is no other external force, template 7 or flexible formation block 8 are by extension spring 11 pulling force, when horizontal force template 7 being subject to translational drive mechanism is greater than the power of extension spring 11 and horizontal force direction is contrary with extension spring 11 direction of pull, two templates 7 are close to each other until laminating, otherwise then two templates 7 or flexible formation block 8 separate.Except extension spring 11 and stage clip 12, other structures utilizing elastic deformation to realize translation also can be applicable on this device.
Two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.In extrusion process, the top edge of two flexible formation blocks 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation block 8, thus when two flexible formation block 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity 14 of flexible formation block 8 increases.Cavity 14 inwall of two flexible formation blocks 8 is respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can do suitable change as required.
Described flexible formation block 8 is hardness is 5 degree of silica gel.
When two flexible formation blocks 8 are in closure state, overlook above-mentioned flexible formation block 8, wherein a stage casing, flexible formation block 8 edge is protruded to arbitrary flexible formation block 8, and in wavy, another flexible formation block 8 edge and its outer rim match.
Above-mentioned forming action all completes on same station.
Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
The forming process of food with filling is: be positioned over by musculus cutaneus on the flexible formation block 8 of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer integrally upwards turns down by template 7 and flexible formation block 8 under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation block 8 be lateral extrusion fillings capsule under the drive of translation mechanism integrally, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation block 8, completes the shaping of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Embodiment 2
Shaped device described in the application is food with filling flexible molding device, it comprises die holder 6, two templates 7, the flexible formation block 8 be arranged in each template 7, band moving platen 7 rotate together with flexible formation block 8 rotating mechanism, be with moving platen 7 to make the translation mechanism of alternating translational movement together with flexible formation block 8, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one template 7 is connected with translation mechanism.
Described flexible formation can block chimeric, bonding, bolt or be riveted in template 7.
Template 7 is provided with rotating mechanism, and rotating mechanism is by rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 be separately positioned on bottom two templates 7, and the two ends of rotating shaft 9 are all connected except the structure of rotating shaft 9 with die holder 6, and the structure that in prior art, other can rotate with moving platen 7 all can be applicable to this.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism through in the template 7 that the rotating shaft 9 of chute 10 connects, when translation mechanism band moving platen 7 does horizontal reciprocating movement, then move in rotating shaft 9 two ends in corresponding chute 10.When two templates 7 are all connected with translation mechanism, then two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junction.
Translation mechanism comprise gear, with the tooth bar of gears meshing, tooth bar is connected with template 7 or flexible formation block 8, gear is by pan drive motor driven rotary, tooth bar is then moved by gear driven, because template 7 or flexible formation block 8 are connected with tooth bar, so template 7 or flexible formation block 8 are along with tooth bar translation, when driving mechanism be forward and reverse power alternately provide time, then template 7 or flexible formation block 8 can do traverse motion along with tooth bar.Except gear & rack structure, the prior art well known to those skilled in the art, that can realize translation object such as guide rail can be applied in this.
Described two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.Cavity 14 inwall of two flexible formation blocks 8 is respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can do suitable change as required.
Two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.In extrusion process, the top edge of two flexible formation blocks 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation block 8, thus when two flexible formation block 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity 14 of flexible formation block 8 increases.Cavity 14 inwall of two flexible formation blocks 8 is respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can do suitable change as required.
The hardness of described flexible formation block 8 is the rubber of 70 degree.
When two flexible formation blocks 8 are in closure state, overlook above-mentioned flexible formation block 8, wherein a stage casing, flexible formation block 8 edge is protruded to arbitrary flexible formation block 8, and in wavy, another flexible formation block 8 edge and its outer rim match.
Above-mentioned forming action all completes on same station.
Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
The forming process of food with filling is: be positioned over by musculus cutaneus on the flexible formation block 8 of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer integrally upwards turns down by template 7 and flexible formation block 8 under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation block 8 be lateral extrusion fillings capsule under the drive of translation mechanism integrally, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation block 8, completes the shaping of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Embodiment 3
Shaped device described in the application is food with filling flexible molding device, comprise die holder 6, two template 7, the flexible formation block 8 arranged in each template 7, band moving platen 7 rotate together with flexible formation block 8 rotating mechanism, drive flexible formation block 8 to make the translation mechanism of alternating translational movement, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one flexible formation block 8 is connected with translation mechanism.
Template 7 is provided with rotating mechanism, and rotating mechanism is by rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 be separately positioned on bottom two templates 7, and the two ends of rotating shaft 9 are all connected except the structure of rotating shaft 9 with die holder 6, and the structure that in prior art, other can rotate with moving platen 7 all can be applicable to this.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism through in the template 7 that the rotating shaft 9 of chute 10 connects, when translation mechanism band moving platen 7 does horizontal reciprocating movement, then move in rotating shaft 9 two ends in corresponding chute 10.When two templates 7 are all connected with translation mechanism, then two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junction.
Described translation mechanism comprises the elastic component that one end is connected with flexible formation block 8, and flexible formation block 8 is also connected with translational drive mechanism.Described elastic component is be arranged on the extension spring 11 outside the stage clip 12 between two flexible formation blocks 8, the extension spring 11 outside template 7 or flexible formation block 8.Described elastic component is not limited to said structure, and art technology person can draw according to prior art any technical scheme realizing above-mentioned functions, such as shell fragment etc.Described translational drive mechanism is cylinder etc.
When using stage clip 12, because stage clip 12 is arranged between two flexible formation blocks 8, and translational drive mechanism is the outside being arranged on flexible formation block 8, when the horizontal force of translational drive mechanism transmission is greater than the pulling force of stage clip 12 and horizontal force direction is contrary with stage clip 12 direction of pull, then two flexible formation blocks 8 separately, when the horizontal force of translational drive mechanism transmission is less than the pulling force of stage clip 12, two flexible formation blocks 8 do move toward one another until fit completely.Flexible formation block 8 departs from and moves in template 7 and realize involution under the drive of translation mechanism.
When using extension spring 11, extension spring 11 one end is connected on two flexible formation blocks 8, the other end can be arranged on the optional position except flexible formation block 8, when there is no other external force, flexible formation block 8 is by extension spring 11 pulling force, when horizontal force flexible formation block 8 being subject to translational drive mechanism is greater than the power of extension spring 11 and horizontal force direction is contrary with extension spring 11 direction of pull, two templates 7 are close to each other until laminating, otherwise then two flexible formation blocks 8 separate.Except extension spring 11 and stage clip 12, other structures utilizing elastic deformation to realize translation also can be applicable on this device.Flexible formation block 8 departs from and moves in template 7 and realize involution under the drive of translation mechanism.
Two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.In extrusion process, the top edge of two flexible formation blocks 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism is now arranged on the bottom of flexible formation block 8, thus when two flexible formation block 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity 14 of flexible formation block 8 increases.Cavity 14 inwall of two flexible formation blocks 8 is respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can do suitable change as required.
The hardness of described flexible formation block 8 is the plastics of 30 degree.
When two flexible formation blocks 8 are in closure state, overlook above-mentioned flexible formation block 8, wherein a stage casing, flexible formation block 8 edge is protruded to arbitrary flexible formation block 8, and in wavy, another flexible formation block 8 edge and its outer rim match.
Above-mentioned forming action all completes on same station.
Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
The forming process of food with filling is: be positioned over by musculus cutaneus on the flexible formation block 8 of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer upwards turns down by flexible formation block 8 under the drive of rotating mechanism, and form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Flexible formation block 8 is lateral extrusion fillings capsule under the drive of translation mechanism, and musculus cutaneus outer height declines gradually with the extruding of fillings capsule, and final musculus cutaneus outer contacts and involution under the extruding of flexible formation block 8, completes the shaping of imitative manual food with filling.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Embodiment 4
Shaped device described in the application is food with filling flexible molding device, comprise die holder 6, two template 7, the flexible formation block 8 arranged in each template 7, band moving platen 7 rotate together with flexible formation block 8 rotating mechanism, drive flexible formation block 8 to make the translation mechanism of alternating translational movement, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one flexible formation block 8 is connected with translation mechanism.
Template 7 is provided with rotating mechanism, and rotating mechanism is by rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 be separately positioned on bottom two templates 7, and the two ends of rotating shaft 9 are all connected except the structure of rotating shaft 9 with die holder 6, and the structure that in prior art, other can rotate with moving platen 7 all can be applicable to this.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism through in the template 7 that the rotating shaft 9 of chute 10 connects, when translation mechanism band moving platen 7 does horizontal reciprocating movement, then move in rotating shaft 9 two ends in corresponding chute 10.When two templates 7 are all connected with translation mechanism, then two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junction.
Translation mechanism comprise gear, with the tooth bar of gears meshing, tooth bar is connected with flexible formation block 8, gear is by pan drive motor driven rotary, tooth bar is then moved by gear driven, because flexible formation block 8 is connected with tooth bar, so flexible formation block 8 is along with tooth bar translation, when driving mechanism be forward and reverse power alternately provide time, then flexible formation block 8 can do traverse motion along with tooth bar.Except gear & rack structure, the prior art well known to those skilled in the art, that can realize translation object such as guide rail can be applied in this.Flexible formation block 8 departs from and moves in template 7 and realize involution under the drive of translation mechanism.
Two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.In extrusion process, the top edge of two flexible formation blocks 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism is now arranged on the bottom of flexible formation block 8, thus when two flexible formation block 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity 14 of flexible formation block 8 increases.Cavity 14 inwall of two flexible formation blocks 8 is respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can do suitable change as required.
The hardness of described flexible formation block 8 is the edible silica gel of 65 degree.
When two flexible formation blocks 8 are in closure state, overlook above-mentioned flexible formation block 8, wherein a stage casing, flexible formation block 8 edge is protruded to arbitrary flexible formation block 8, and in wavy, another flexible formation block 8 edge and its outer rim match.
Above-mentioned forming action all completes on same station.
Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
The forming process of food with filling is: be positioned over by musculus cutaneus on the flexible formation block 8 of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer upwards turns down by flexible formation block 8 under the drive of rotating mechanism, and form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Flexible formation block 8 is lateral extrusion fillings capsule under the drive of translation mechanism, and musculus cutaneus outer height declines gradually with the extruding of fillings capsule, and final musculus cutaneus outer contacts and involution under the extruding of flexible formation block 8, completes the shaping of imitative manual food with filling.
Embodiment 5
When the upper end of flexible formation block upper end higher than template, be provided with reshaping device 13 in both sides, flexible formation block upper end, reshaping device is extruded musculus cutaneus outer again by extruding.Reshaping device 13 is the arbitrary structures that can realize squeeze function in prior art.
Die holder 6 is arranged on the circular orbit 5 of annular station dumpling filling wrapping device, moves back and forth between each station along track.
Claims (5)
1. the forming method of an imitative manual food with filling, it is characterized in that: be positioned over the musculus cutaneus on annular station dumpling filling wrapping device shaping station (3), under template (7) upset of flexible molding device, be folded into outer in the inclusion state opened wide, under flexible molding device flexible formation block (8) horizontal relative translation, musculus cutaneus after turnover from interior to edge involution gradually, shaping;
Wherein musculus cutaneus is positioned on the flexible formation block (8) of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer integrally upwards turns down by template (7) and flexible formation block (8) under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template (7) and flexible formation block (8) be lateral extrusion fillings capsule under the drive of translation mechanism integrally, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation block (8), completes the shaping of imitative manual food with filling; Now described flexible molding device, comprise die holder (6), two templates (7), flexible formation block (8), rotating mechanism and translation mechanism, described two templates (7) are respectively arranged with suitable flexible formation block (8), and two templates (7) are connected with die holder (6) with the rotating mechanism that template (7) rotates together respectively by drive flexible formation block (8), template (7) and flexible formation block (8) make alternating translational movement together under translation mechanism drives, and have at least one to connect translation mechanism in two templates (7);
Or musculus cutaneus outer upwards turns down by flexible formation block (8) under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Flexible formation block (8) is lateral extrusion fillings capsule under the drive of translation mechanism, and musculus cutaneus outer height declines gradually with the extruding of fillings capsule, and final musculus cutaneus outer contacts and involution under the extruding of flexible formation block (8), completes the shaping of imitative manual food with filling; Now described flexible molding device, comprise die holder (6), two templates (7), flexible formation block (8), rotating mechanism and translation mechanism, described two templates (7) are respectively arranged with suitable flexible formation block (8), and two templates (7) are connected with die holder (6) with the rotating mechanism that template (7) rotates together respectively by drive flexible formation block (8), flexible formation block (8) makes alternating translational movement under translation mechanism drives, and has at least one to connect translation mechanism in two flexible formation blocks (8);
Described rotating mechanism comprises the rotating shaft (9) be arranged on respectively in template (7), and the two ends of each rotating shaft (9) are all connected with die holder (6), and die holder (6) both sides are provided with chute (10), and at least one rotating shaft (9) is through chute (10).
2. the forming method of imitative manual food with filling according to claim 1, is characterized in that: described translation mechanism comprises the elastic component that one end is connected with template (7), and template (7) or flexible formation block (8) are also connected with translational drive mechanism.
3. the forming method of imitative manual food with filling according to claim 1, is characterized in that: described translation mechanism comprises gear, tooth bar, and tooth bar is connected with template (7), and wheel and rack is meshed, and gear is connected with translational drive mechanism.
4. the forming method of imitative manual food with filling according to claim 1, it is characterized in that: described two flexible formation block (8) correspondence positions are provided with cavity (14), be vertically arranged with muscle groove (15) in cavity (14), the thickness of flexible formation block (8) is upper along increasing gradually to outer, top from cavity (14).
5. the forming method of imitative manual food with filling according to claim 1, is characterized in that: described die holder (6) top is provided with clamping device (16), and die holder (6) side is provided with conveyer belt (19).
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| CN104430671A (en) * | 2014-11-28 | 2015-03-25 | 重庆乐嚼食品有限公司 | Suction type encrusting machine |
| CN105145701B (en) * | 2015-08-30 | 2023-06-09 | 金华市喜加达智能设备有限公司 | Stuffing filling device of food processing machine |
| CN106797980A (en) * | 2017-03-24 | 2017-06-06 | 成都天航智虹企业管理咨询有限公司 | A kind of food with filling machine |
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| JP2972976B2 (en) * | 1994-07-28 | 1999-11-08 | トーセー工業株式会社 | Gyoza and wonton molding machine |
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