CN202760134U - Integrated imitation hand-made stuffing food flexible forming device with gear wheel and gear rack - Google Patents
Integrated imitation hand-made stuffing food flexible forming device with gear wheel and gear rack Download PDFInfo
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- CN202760134U CN202760134U CN2012204626966U CN201220462696U CN202760134U CN 202760134 U CN202760134 U CN 202760134U CN 2012204626966 U CN2012204626966 U CN 2012204626966U CN 201220462696 U CN201220462696 U CN 201220462696U CN 202760134 U CN202760134 U CN 202760134U
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Abstract
The utility model discloses an integrated imitation hand-made stuffing food flexible forming device with a gear wheel and a gear rack. The device comprises a die holder, two die plates, a rotating mechanism and a translation mechanism, flexible forming blocks which are mutually matched are arranged on the two die plates respectively, the two die plates are connected with the die holder respectively through the rotating mechanism, at least one die plate is connected with the translation mechanism, the die plates are driven by the translation mechanism to perform horizontal relative translation, the die plates drive the flexible forming blocks to together perform horizontal relative translation, the translation mechanism comprises the gear wheel and the gear rack, the gear rack is connected with the die plates, the gear wheel is meshed with the gear rack, and the gear wheel is connected with a translation drive mechanism. By means of the integrated imitation hand-made stuffing food flexible forming device with the gear wheel and the gear rack, the appearance of the formed stuffing food is similar to that of the hand-made stuffing food, and the stuffing food is not prone to be broken during transporting, quick-freezing or stewing.
Description
Technical field
The utility model relates to food processing equipment, relates in particular to the flexible molding device for mechanical-moulded food with filling device.
Background technology
During existing food enterprise large-scale production food with filling, all be that the industrial equipment that adopts is produced, mostly be the dumpling filling wrapping device that adopts annular station, be CN200820062031.X such as application number, the applying date is 2008.1.29, name is called the utility model patent (seeing accompanying drawing 1) of " dumpling machine ", it is inputted station, notes filling station, shaping station and discharging station with musculus cutaneus and is successively set on the same circular orbit, and each station is provided with corresponding structure and realizes respectively the musculus cutaneus input, annotates the function of filling, moulding and discharging.In the dumpling filling wrapping device of existing annular station structure, the function of shaping station is that fillings is wrapped in the musculus cutaneus, then musculus cutaneus is carried out involution, obtains semi-finished product.After the discharging station is sent semi-finished product, also need the extra together manual operation of mediating that increases, finally just can obtain the food with filling of imitative manual production, 2-4 name workman could satisfy manual demand of mediating and a common stuffing-wrapping apparatus needs at least simultaneously.
The food with filling shaped device of existing annular station structure can not directly be produced imitative manual food with filling in shaping station, also need the manual kneaded and formed or pressurizing unit extrusion modling of extra again carrying out to be imitative manual outward appearance, more complex structure, the manufacturing cost of food with filling device are increased, also so that the process of whole moulding is more loaded down with trivial details.
And for example number of patent application is 200910212484, the applying date is 2009.11.12, name is called the Chinese utility model patent of " translational compound paired mould of dumpling machine ", its technical scheme is as follows: what translational compound paired mould of dumpling machine of the present invention related to is that a kind of dumpling processing parallel-moving type that matches with dumpling machine is compound to mould, being specially adapted to traditional dumpling and the automated production of pattern dumpling, is a kind of dumpling shaping dies that does not need artificial shaping.Translational compound paired mould of dumpling machine by one group of parallel-moving type compound to mould A, compound mould B is formed; Compound to mould A and compound all be by die holder to mould B, gusset, minute mould 1a and minute mould 1b form; Divide mould 1a and the top of being connected mould 1b to adopt centration axis to connect in the mode of hinge, the lower part of minute mould 1a and minute mould 1b then is connected on the connecting axle that bearing is housed by carrier bar, bearing on the connecting axle cooperates with the taper surface of catch bar, main spring is housed on the catch bar, and on minute mould 1a and minute mould 1b, back-moving spring is housed also, compound to mould A with compound mould B is installed on the guideway by gusset.Mould 1a was the circular arc movable mold with a minute mould 1b in described minute.The parallel-moving type of this patent is compound only to be directly by translation mould to be realized shaping to dumpling to mould, employing be that first translation is compound to mould so that the direct involution of faric musculus cutaneus, and then by translation mould is inwardly pushed, form imitative handmade dumpling.The technical scheme of this patent is owing to being again extrusion modling behind the musculus cutaneus involution, and easily so that dumpling wrapper is broken, molding effect is poor, productivity ratio is low, and this device is very high for the requirement of musculus cutaneus and fillings amount, causes in again pushing, and easily extrusion damage is surrounded by the musculus cutaneus of fillings.When this structure applications is on the food with filling shaped device of annular station simultaneously, there is following shortcoming: because the input of the musculus cutaneus of the food with filling on the annular station, notes filling, moulding and discharging are that mutually linking and each station are that sequencing is arranged, cause the moulding control difficulty of twice action relationships, be difficult to satisfy the control of annular station dumpling filling wrapping device and the requirement of production efficiency.
Existing food processing field all is to adopt first food with filling is processed as semi-finished product to the processing method of imitative manual food with filling mostly, again semi-finished product are imitated the step of offhand, adopt existing method to make the structure of former more complicated, musculus cutaneus is easily damaged, and can't support the use with annular station dumpling filling wrapping device, can not realize omnidistance automated production.
Number of patent application is 201010188004.9 for another example, the applying date is 2010.5.21, name is called the Chinese invention patent of " mould, pressurizing unit and dumpling maker ", its technical scheme is as follows: the invention provides a kind of mould, this mould comprises a pair of folder jaw, closes up this and dumpling skin that is filled with fillings can be pressed into the half-finished shape of dumpling to the folder jaw.Wherein, the action that can push by hand the effect Imitating mankind of external force the stuffing for dumplings capsule under the state that described a pair of folder jaw closes up again.The present invention has also proposed a kind of pressurizing unit be used to driving above-mentioned mold actions in the lump, applies external force under the state that this pressurizing unit can close up at a pair of folder jaw of described mould and drives described a pair of folder jaw and do simulating human both hands extruding dumpling.This patent has proposed a kind of dumpling maker with the folder jaw, and its forming principle is directly to close up the two folder jaws of being made by elastomeric material, realizes the moulding to dumpling.Because folder jaw material behavior and the groove that is arranged on folder jaw inside are so that the dumpling after the moulding is similar to the dumpling of manual inclusion.But in process, the processing object of above-mentioned folder jaw is the semi-finished product dumplings, the semi-finished product dumpling carries out machine-shaping among need to delivering to the folder jaw by transmission mechanism, that is to say, the dumpling machine of using above-mentioned patent need to carry out first the inclusion first time with musculus cutaneus and fillings on shaping station, form the semi-finished product dumpling, the then conveying by conveying mechanism is delivered to the semi-finished product dumpling in the folder jaw and to be imitated offhand.And this folder jaw with and relevant drive mechanism can not directly apply on the food with filling shaped device of annular station.This folder jaw can not once be directly formed to imitative manual finished product dumpling with musculus cutaneus and fillings, the complex structure of this patent, action relationships is loaded down with trivial details, so that manufacturing cost is high, fault rate is high, and the efficient of moulding dumpling is low, and when adopting the method inclusion dumpling, air has little time to drain in the musculus cutaneus, so still residual in the dumpling wrapper have an air, the broken skin phenomenon easily occurs dumpling in follow-up processing.Drive on the one hand the mechanism structure that two folder jaws close up complicated, the mechanical matching relationship between all parts is complicated, and when abnormal conditions appear in one of them parts, whole mechanism will be out of service, has a strong impact on operating efficiency.Because mechanism's parts are more, daily maintenance difficulty; Although the folder jaw that uses on the other hand is elastic material, but the folder jaw is independent installation, lack necessary support member, there is unbalance stress in the folder jaw in the process of inclusion food, and then generation deformation, so that the shape of food is influenced, the involution effect of musculus cutaneus is not ideal enough, thereby the percent defective of finished product is increased.
The utility model content
Forming method shaped device complex structure, manufacturing cost loaded down with trivial details, that use that existing imitative manual food with filling forming method exists are high in order to overcome, the easy problem of residual air in the musculus cutaneus in the forming process, now propose a kind of can make directly on a station that imitative manual food with filling, operative installations are simple in structure, low cost of manufacture, the musculus cutaneus device of the imitative manual food with filling flexible formation of residual air not.Flexible molding device flexible formation piece that the utility model provides is changed easily, long service life, movement relation is simple and percent defective is low.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
The integral type of gear teeth bar is imitated manual food with filling flexible molding device, comprise die holder, it is characterized in that: also comprise two templates, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece on described two templates, and two templates link to each other with die holder by rotating mechanism respectively, at least one template is connected with translation mechanism, described template is horizontal relative translation under the drive of translation mechanism, described template drives the together horizontal relative translation of flexible formation piece, described translation mechanism comprises gear, tooth bar, tooth bar links to each other with template, and wheel and rack is meshed, and gear is connected with translational drive mechanism.
Described rotating mechanism comprises the rotating shaft that is installed in respectively on the template, and the two ends of rotating shaft all link to each other with die holder, and the die holder both sides are provided with chute, and at least one rotating shaft passes chute.
Be provided with cavity on the described flexible formation piece correspondence position, be vertically arranged with the muscle groove in the cavity, the thickness of flexible formation piece edge on cavity increases gradually to the outer, top.
Protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece edge in the described flexible formation piece, and another flexible formation piece edge and its outer rim are complementary.
The hardness of described flexible formation piece is 5～70 degree.
Described die holder top is provided with clamping device, is provided with conveyer belt in die holder one side.
Described die holder is installed on the annular station dumpling filling wrapping device circular orbit, and die holder moves along circular orbit.
The utlity model has following advantage:
1, the utility model does not need artificial participation in operation, can realize omnidistance automated production.Rotating mechanism rotation of the present utility model, band moving platen and flexible formation piece rotate together, the musculus cutaneus outer is turned down, musculus cutaneus after the turnover is when encasing fillings, the edge does not carry out involution, can carry out moulding this moment to the fillings capsule, and can open wide the place to the most of air in the musculus cutaneus by musculus cutaneus and discharge.After rotation is finished, translation mechanism drives is with moving platen to move horizontally to another template forming blocks at least, the first half (being called crush zone) of flexible formation piece level extruding this moment fillings capsule, this moment is because the edge of musculus cutaneus involution not yet, so when the crush zone of extruding fillings capsule, the musculus cutaneus of opening wide the place can descend gradually, and fillings capsule part can swell.Because the extruding of horizontal force, the air in the fillings capsule can further be opened wide discharge from musculus cutaneus.Horizontal force continues to act on whole food with filling, and the musculus cutaneus that will descend is gradually at last opened wide the place and carried out level extruding involution.Owing to just carrying out at last the involution of musculus cutaneus, guaranteed that the air in the fillings capsule is all discharged in above-mentioned extruding, avoided the residual too much problem of food with filling inner air, follow-up when food with filling is carried out freezing or boiling, can broken skin yet.Owing to being provided with the flexible formation piece in template, the flexible formation piece directly contacts with the musculus cutaneus of food with filling, in the process of extruding, because the crush zone of fillings capsule is subject to horizontal compression, so the fillings capsule can swell, this moment, the flexible formation piece was subject to the pressure that the fillings capsule swells, and the cavity place that holds the fillings capsule can deform, thereby the state that can allow the fillings capsule keep swelling does not change.And the fillings capsule profile after swelling is closer to the food profile of manual inclusion.If use existing rigidity mould, then can't realize the purpose that the fillings capsule swells.
The utility model is applied in the food industry production field, can realize large-scale purpose of producing the moulding food with filling of imitative craft.Can realize repeatedly extruding and involution to food with filling at same station, the dumpling profile after the moulding approaches with the manual food with filling of mediating, and having saved also needs the extra artificial operation of mediating that increases in the traditional handicraft.
2, the translation mechanism that also provides of the utility model comprises gear, tooth bar, and tooth bar links to each other with template, and wheel and rack is meshed, and gear is connected with translational drive mechanism.Translation mechanism is simple, only by gear, tooth bar are set in template, just can realize the reciprocating motion of flexible formation piece, has simplified drive connection, and has been conducive to regular maintenance or replacing, has reduced equipment cost.
3, the rotating mechanism that provides of the utility model comprises the rotating shaft that is installed in respectively on the template, and the two ends of rotating shaft all link to each other with die holder, and the die holder both sides are provided with chute, and at least one rotating shaft passes chute.Rotating mechanism only is simple rotating shaft, and is simple in structure, and rotating shaft passes chute and can better match with translation mechanism.
4, be provided with cavity on the two flexible formation piece correspondence positions of the present utility model, be vertically arranged with the muscle groove in the cavity, the thickness of flexible formation piece edge on cavity increases gradually to the outer, top, the better effects if during air of such flexible formation piece within getting rid of food with filling, particularly when involution dumpling based food, its profile is more near manual dumpling.
5, protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece edge in the flexible formation piece of the present utility model, another flexible formation piece edge and its outer rim are complementary, when the involution dumpling based food, the wave profile can appear in its edge sealing, near manual dumpling with the flexible formation piece of this spline structure.
6, the hardness of two flexible formation pieces of the present utility model is 5～70 degree.Flexible formation piece in this hardness range is used for the food with filling good forming effect.
7, die holder of the present utility model top is provided with clamping device, be provided with conveyer belt in die holder one side, adopted the structure of clamping device and transport tape to realize the input and output of food with filling post forming, be conducive to large-scale food production, and clamping device is under the drive of driving mechanism, can be according to predefined route motion, food with filling is gone out from a upper station clip, be placed on the flexible formation piece of this device, after final molding is finished, again food with filling is clamped on the conveyer belt, realized omnidistance mechanization production, saved manpower, production efficiency is provided.
8, the same station of the utility model just can finish the turnover musculus cutaneus of food with filling and musculus cutaneus envelope and, and rotating mechanism and translation mechanism are simple in structure, movement relation is simple, failure rate is low, production efficiency is high.
Description of drawings
Fig. 1 is the station structure schematic diagram of existing annular station dumpling filling wrapping device.
Fig. 2 is food with filling flexible molding device overall structure schematic diagram.
Fig. 3 is template and flexible formation piece position relationship schematic diagram.
Fig. 4-Fig. 8 is flexible molding device inclusion process schematic diagram.
Fig. 9 is flexible formation piece cutaway view.
Figure 10 is the cutaway view after the rotation of two templates is finished.
Figure 11 is the cutaway view that two templates drive flexible formation piece involution.
Figure 12 is the cutaway view of the independent involution of two flexible formation pieces.
Figure 13 is that translation mechanism is the structural representation of extension spring.
Figure 14 is that translation mechanism is the structural representation of stage clip.
Figure 15 is clamp structure and conveyer belt structure schematic diagram.
Mark 1 among the figure, musculus cutaneus input station, 2, annotate the filling station, 3, shaping station, 4, discharging station, 5, circular orbit, 6, die holder, 7, template, 8, the flexible formation piece, 9, rotating shaft, 10, chute, 11, extension spring, 12, stage clip, 14, cavity, 15, the muscle groove, 16, clamping device, 17, left grip block, 18, right grip block, 19, conveyer belt.
The specific embodiment
Operation principle of the present utility model is
Be positioned over the musculus cutaneus on the annular station dumpling filling wrapping device shaping station, under the template upset of flexible molding device, be folded into the outer and be the inclusion state of opening wide, under the horizontal relative translation of flexible molding device flexible formation piece, musculus cutaneus after the turnover from interior to the edge involution gradually, moulding.
The course of work of the present utility model is:
Rotating mechanism rotarily drives template and the flexible formation piece upwards turns down the musculus cutaneus outer, forms the fillings capsule, and the musculus cutaneus outer after the turnover is for opening wide state; Rotation finishes, the translation mechanism drive drives at least a template and moves horizontally to another template, the flexible formation piece is the occurred level relative translation under the drive of template, by horizontal force extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, under the continuation effect of horizontal force, the musculus cutaneus outer contacts and involution gradually, finishes the moulding of imitative manual food with filling.
Embodiment 1
As shown in Figures 2 and 3, the flexible molding device of the present embodiment, comprise die holder 6, two templates 7, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two templates 7 link to each other with die holder 6 by rotating mechanism respectively, and at least one template 7 is connected with translation mechanism, and this translation mechanism drives the 7 horizontal relative translations of two templates, flexible formation piece 8 is fixedly installed on the template 7, and that its fixed form has is bonding, chimeric, bolt etc.
As shown in Figure 2, be provided with rotating mechanism on the template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two templates, 7 bottoms, and the two ends of rotating shaft 9 all link to each other with die holder 6.Except the structure of rotating shaft 9, other can all can be applicable to this with the structure of moving platen rotation in the prior art.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were then in corresponding chute 10 interior motions.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Such as Figure 13 and shown in Figure 14, translation mechanism comprises the elastic component that an end is connected with template 7, also is connected with translational drive mechanism on the template 7.Described elastic component is stage clip 12, the stage clip 12 between the two flexible formation pieces 8, the extension spring 11 in template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides that is arranged between two templates 7.Described elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, such as shell fragment etc.Described translational drive mechanism is cylinder oil cylinder etc.
As shown in figure 14, when using stage clip 12, because stage clip 12 is arranged between two templates 7 or the two flexible formation pieces 8, and translational drive mechanism is arranged on the outside of template 7 or flexible formation piece 8, when the horizontal force that transmits when translational drive mechanism is opposite with stage clip 12 direction of pull greater than the pulling force of stage clip 12 and horizontal force direction, then two templates 7 or two flexible formation pieces 8 are separately, the horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip 12, and two templates 7 or 8 of two flexible formation pieces are done move toward one another until fit fully.
As shown in figure 13, when using extension spring 11, extension spring 11 1 ends are connected on template 7 or the two flexible formation pieces 8, the other end can be arranged on the optional position of removing template 7 or flexible formation piece 8, when not having other external force, 8 of template 7 or flexible formation pieces are subjected to tension spring tension, when the horizontal force that is subject to translational drive mechanism on the template 7 during greater than the power of extension spring 11 and horizontal force direction and tension spring tension opposite direction, two templates 7 are mutually near until fit, otherwise then two templates 7 or flexible formation piece 8 be separately.Except extension spring and stage clip, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.
Such as Fig. 9, Figure 10 and shown in Figure 11, be provided with cavity 14 on two flexible formation pieces, 8 correspondence positions, be vertically arranged with muscle groove 15 in the cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.The top edge of two flexible formation pieces 8 can contact first in the extrusion process, and then along the successively contact of path at edge-center.Can be installed in translation mechanism at this moment the bottom of template 7 or flexible formation piece 8, thus when two flexible formation pieces, 8 EDGE CONTACT to a certain extent after because its elastic characteristic, cavity 15 increases of flexible formation piece 8.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece 8 is silica gel, and its hardness is 5 degree.
As shown in figure 11, when two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece 8 edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action is all finished at same station.
As shown in figure 15, above die holder 6, be provided with clamping device 16, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.The food with filling of clamping device after with moulding is positioned over and carries out follow-up balance and packaging process on the conveyer belt again.
Extremely shown in Figure 8 such as Fig. 4, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on the musculus cutaneus, template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer, form the fillings capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts under the extruding of flexible formation piece and involution, finishes the moulding of imitative manual food with filling.
Embodiment 2
As shown in Figures 2 and 3, the flexible molding device of the present embodiment, comprise die holder 6, two templates 7, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two templates 7 link to each other with die holder 6 by rotating mechanism respectively, and at least one template 7 is connected with translation mechanism, and this translation mechanism drives the 7 horizontal relative translations of two templates, flexible formation piece 8 is fixedly installed on the template 7, and that its fixed form has is bonding, chimeric, bolt etc.
As shown in Figure 2, be provided with rotating mechanism on the template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two templates, 7 bottoms, and the two ends of rotating shaft 9 all link to each other with die holder 6.Except the structure of rotating shaft 9, other can all can be applicable to this with the structure of moving platen rotation in the prior art.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were then in corresponding chute 10 interior motions.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar links to each other with template 7 or flexible formation piece 8, gear is by the pan drive motor driven rotary, tooth bar is then moved by gear driven, because template 7 or flexible formation piece 8 are connected with tooth bar, so 8 of template 7 or flexible formation pieces be along with the tooth bar translation, when driving mechanism be forward and reverse power when alternately providing, then template 7 or flexible formation piece 8 can be along with tooth bar is done traverse motion.Except gear ﹠ rack structure, the prior art well known to those skilled in the art, that can realize the translation purpose such as guide rail can both be applied in this.
Such as Fig. 9, Figure 10 and shown in Figure 11, be provided with cavity 14 on two flexible formation pieces, 8 correspondence positions, be vertically arranged with muscle groove 15 in the cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.The top edge of two flexible formation pieces 8 can contact first in the extrusion process, and then along the successively contact of path at edge-center.Can be installed in translation mechanism at this moment the bottom of template 7 or flexible formation piece 8, thus when two flexible formation pieces, 8 EDGE CONTACT to a certain extent after because its elastic characteristic, cavity 15 increases of flexible formation piece 8.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece 8 is 20 degree for its hardness of rubber.
As shown in figure 11, when two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece 8 edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action is all finished at same station.
As shown in figure 15, above die holder 6, be provided with clamping device 16, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.The food with filling of clamping device after with moulding is positioned over and carries out follow-up balance and packaging process on the conveyer belt again.
Extremely shown in Figure 8 such as Fig. 4, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on the musculus cutaneus, template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer, form the fillings capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts under the extruding of flexible formation piece and involution, finishes the moulding of imitative manual food with filling.
Embodiment 3
As shown in Figure 2, the flexible molding device of the present embodiment comprises die holder 6, two templates 7, flexible formation piece 8, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two moulds, 7 plates link to each other with die holder 6 by rotating mechanism respectively, at least one flexible formation piece 8 is connected with translation mechanism, and this translation mechanism drives the 8 horizontal relative translations of two flexible formation pieces.Flexible formation piece 8 can be entrenched on the template 7.
As shown in Figure 2, be provided with rotating mechanism on the template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two templates, 7 bottoms, and the two ends of rotating shaft 9 all link to each other with die holder 6.Except the structure of rotating shaft 9, other can all can be applicable to this with the structure of moving platen rotation in the prior art.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were then in corresponding chute 10 interior motions.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Described translation mechanism comprises the elastic component that an end is connected with flexible formation piece 8, also is connected with translational drive mechanism on the flexible formation piece 8.Described elastic component is to be arranged on the stage clip 12 between the two flexible formation pieces, the extension spring 11 in the template outside or the extension spring 11 in flexible formation piece 8 outsides.Described elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, such as shell fragment etc.Described translational drive mechanism is cylinder etc.
When using stage clip 12, because stage clip 12 is arranged between the two flexible formation pieces 8, and translational drive mechanism is arranged on the outside of flexible formation piece 8, when the horizontal force that transmits when translational drive mechanism is opposite with the stage clip direction of pull greater than the pulling force of stage clip 12 and horizontal force direction, then two flexible formation pieces 8 separately, the horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip, and 8 of two flexible formation pieces are done move toward one another until fit fully.The flexible formation piece breaks away under the drive of translation mechanism in the template motion realizes involution.
When using extension spring 11, extension spring 11 1 ends are connected on the two flexible formation pieces 8, the other end can be arranged on the optional position except flexible formation piece 8, when not having other external force, 8 of flexible formation pieces are subjected to tension spring tension, when the horizontal force that is subject to translational drive mechanism on the flexible formation piece 8 during greater than the power of extension spring and horizontal force direction and tension spring tension opposite direction, two flexible formation pieces 8 are mutually near until fit, otherwise then two flexible formation pieces 8 are separately.Except extension spring and stage clip, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.The flexible formation piece breaks away under the drive of translation mechanism in the template motion realizes involution.
Such as Fig. 9, Figure 10 and shown in Figure 11, be provided with cavity 14 on two flexible formation pieces, 8 correspondence positions, be vertically arranged with muscle groove 15 in the cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.The top edge of two flexible formation pieces 8 can contact first in the extrusion process, and then along the successively contact of path at edge-center.Can be installed in translation mechanism at this moment the bottom of template 7 or flexible formation piece 8, thus when two flexible formation pieces, 8 EDGE CONTACT to a certain extent after because its elastic characteristic, cavity 15 increases of flexible formation piece 8.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece is plastics, and its hardness is 40 degree.
As shown in figure 12, when two flexible formation pieces are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece 8 edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action is all finished at same station.
As shown in figure 15, above die holder 6, be provided with clamping device 16, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.The food with filling of clamping device after with moulding is positioned over and carries out follow-up balance and packaging process on the conveyer belt again.
Extremely shown in Figure 8 such as Fig. 4, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on the musculus cutaneus, template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer, form the fillings capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts under the extruding of flexible formation piece and involution, finishes the moulding of imitative manual food with filling.
Embodiment 4,
As shown in Figure 2, the flexible molding device of the present embodiment comprises die holder 6, two templates 7, flexible formation piece 8, rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece 8 on described two templates 7, and two moulds, 7 plates link to each other with die holder 6 by rotating mechanism respectively, at least one flexible formation piece 8 is connected with translation mechanism, and this translation mechanism drives the 8 horizontal relative translations of two flexible formation pieces.Flexible formation piece 8 can be entrenched on the template 7.
As shown in Figure 2, be provided with rotating mechanism on the template 7, rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two templates, 7 bottoms, and the two ends of rotating shaft 9 all link to each other with die holder 6.Except the structure of rotating shaft 9, other can all can be applicable to this with the structure of moving platen rotation in the prior art.
As shown in Figure 2, die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 passes chute 10, pass on the template 7 that the rotating shaft 9 of chute 10 connects and be connected with translation mechanism, when translation mechanism band moving platen 7 was done horizontal reciprocating movement, rotating shaft 9 two ends were then in corresponding chute 10 interior motions.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all needed to be provided with chute 10 with die holder 6 junctions.
Translation mechanism comprise gear, with the tooth bar of gear engagement, tooth bar links to each other with flexible formation piece 8, gear is by the pan drive motor driven rotary, tooth bar is then moved by gear driven, because flexible formation piece 8 is connected with tooth bar, so 8 of flexible formation pieces are along with the tooth bar translation, when driving mechanism be forward and reverse power when alternately providing, then the flexible formation piece can be done traverse motion along with tooth bar.Except gear ﹠ rack structure, the prior art well known to those skilled in the art, that can realize the translation purpose such as guide rail can both be applied in this.Flexible formation piece 8 breaks away under the drive of translation mechanism in template 7 motions realizes involution.
Such as Fig. 9, Figure 10 and shown in Figure 11, be provided with cavity 14 on two flexible formation pieces, 8 correspondence positions, be vertically arranged with muscle groove 15 in the cavity 14, the thickness of flexible formation piece 8 edge on cavity 14 increases gradually to the outer, top.The top edge of two flexible formation pieces 8 can contact first in the extrusion process, and then along the successively contact of path at edge-center.Can be installed in translation mechanism at this moment the bottom of template 7 or flexible formation piece 8, thus when two flexible formation pieces, 8 EDGE CONTACT to a certain extent after because its elastic characteristic, cavity 15 increases of flexible formation piece 8.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
Described flexible formation piece is silica gel, and its hardness is 70 degree.
As shown in figure 12, when two flexible formation pieces are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece 8 edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.
Above-mentioned moulding action is all finished at same station.
As shown in figure 15, above die holder 6, be provided with clamping device 16, be provided with conveyer belt 19 in die holder 6 one sides, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks by clamping arm and does vertical or horizontal motion.The food with filling of clamping device after with moulding is positioned over and carries out follow-up balance and packaging process on the conveyer belt again.
Extremely shown in Figure 8 such as Fig. 4, the forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device, be placed with fillings on the musculus cutaneus, template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer, form the fillings capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism level extruding fillings capsule, musculus cutaneus outer height descends gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts under the extruding of flexible formation piece and involution, finishes the moulding of imitative manual food with filling.
The die holder 6 of above-described embodiment is installed on the annular station dumpling filling wrapping device circular orbit, and die holder 6 moves along circular orbit.
Claims (7)
1. the integral type of gear teeth bar is imitated manual food with filling flexible molding device, comprise die holder (6), it is characterized in that: also comprise two templates (7), rotating mechanism and translation mechanism, be respectively arranged with suitable flexible formation piece (8) on described two templates (7), and two templates (7) link to each other with die holder (6) by rotating mechanism respectively, at least one template (7) is connected with translation mechanism, described template (7) horizontal relative translation under the drive of translation mechanism, described template (7) drives together horizontal relative translation of flexible formation piece (8), described translation mechanism comprises gear, tooth bar, tooth bar links to each other with template (7), wheel and rack is meshed, and gear is connected with translational drive mechanism.
2. the integral type of gear teeth bar according to claim 1 is imitated manual food with filling flexible molding device, it is characterized in that: described rotating mechanism comprises the rotating shaft (9) that is installed in respectively on the template (7), the two ends of rotating shaft (9) all link to each other with die holder (6), die holder (6) both sides are provided with chute (10), and at least one rotating shaft (9) passes chute (10).
3. the integral type of gear teeth bar according to claim 1 and 2 is imitated manual food with filling flexible molding device, it is characterized in that: be provided with cavity (14) on described flexible formation piece (8) correspondence position, be vertically arranged with muscle groove (15) in the cavity (14), the thickness of flexible formation piece (8) is upper along increasing gradually to the outer, top from cavity (14).
4. the integral type of gear teeth bar according to claim 1 is imitated manual food with filling flexible molding device, it is characterized in that: protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece edge in the described flexible formation piece (8), and another flexible formation piece edge and its outer rim are complementary.
5. according to claim 1, the imitative manual food with filling flexible molding device of the integral type of 2 or 4 described gear teeth bars, it is characterized in that: the hardness of described flexible formation piece (8) is 5～70 degree.
6. the imitative manual food with filling flexible molding device of the integral type of gear teeth bar according to claim 1 is characterized in that: be provided with clamping device (16) above the described die holder, be provided with conveyer belt (19) in die holder (6) one sides.
7. the integral type of gear teeth bar according to claim 1 is imitated manual food with filling flexible molding device, it is characterized in that: described die holder (6) is installed on the annular station dumpling filling wrapping device circular orbit (5), and die holder (6) moves along circular orbit (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204626966U CN202760134U (en) | 2012-09-12 | 2012-09-12 | Integrated imitation hand-made stuffing food flexible forming device with gear wheel and gear rack |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204626966U CN202760134U (en) | 2012-09-12 | 2012-09-12 | Integrated imitation hand-made stuffing food flexible forming device with gear wheel and gear rack |
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| Publication Number | Publication Date |
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| CN202760134U true CN202760134U (en) | 2013-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012204626966U Expired - Lifetime CN202760134U (en) | 2012-09-12 | 2012-09-12 | Integrated imitation hand-made stuffing food flexible forming device with gear wheel and gear rack |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109105417A (en) * | 2018-11-13 | 2019-01-01 | 烟台小米机械技术有限公司 | A kind of rotatable device making wheaten food cavity and its application method |
-
2012
- 2012-09-12 CN CN2012204626966U patent/CN202760134U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109105417A (en) * | 2018-11-13 | 2019-01-01 | 烟台小米机械技术有限公司 | A kind of rotatable device making wheaten food cavity and its application method |
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