CN102805129B - Method for forming handmade-simulated dumplings - Google Patents
Method for forming handmade-simulated dumplings Download PDFInfo
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- CN102805129B CN102805129B CN201210336037.2A CN201210336037A CN102805129B CN 102805129 B CN102805129 B CN 102805129B CN 201210336037 A CN201210336037 A CN 201210336037A CN 102805129 B CN102805129 B CN 102805129B
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Abstract
The invention discloses a method for forming handmade-simulated dumplings and relates to the technical field of food processing. Particularly, the method for forming handmade-simulated dumplings is applicable to a dumpling mechanical-forming device and includes that a wrapper arranged on an annular forming workstation of a dumpling filling device is turned over by a pattern plate of a flexible forming device in a manner that outer edges of the wrapper is spread in a wrapping state, the wrapper is gradually wrapped from inside out and form a dumpling along with horizontally relatively moving of two flexible forming blocks of the flexible forming device; and the pattern plate drives the two flexible forming blocks to move horizontally relatively. By the method for forming handmade-simulated dumplings, the purpose of mass production of handmade-simulated dumplings can be realized, and the dumplings can be extruded and wrapped for multiple times on the same workstation so that the dumplings formed are similar to those wrapped with hands in shape, and an extra procedure of manual wrapping in the conventional art is omitted.
Description
Technical field
The invention discloses a kind of forming method of imitative manual food with filling, relate to food processing technology field, is a kind of imitative manual food with filling forming method being applicable to mechanical-moulded food with filling device specifically.
Background technology
During existing food enterprise large-scale production food with filling, all that the industrial equipment adopted is produced, mostly be the dumpling filling wrapping device adopting annular station, if application number is CN200820062031.X, the applying date is 2008.1.29, name is called the utility model patent (see accompanying drawing 1) of " dumpling machine ", musculus cutaneus is inputted station, note filling station, shaping station and discharging station and is successively set on same circular orbit by it, and each station is provided with the function that corresponding structure realizes musculus cutaneus input, note filling, shaping and discharging respectively.In the dumpling filling wrapping device of existing annular station structure, the function of shaping station is wrapped in musculus cutaneus by fillings, then musculus cutaneus carried out involution, obtain semi-finished product.After semi-finished product are sent by discharging station, also need the extra operation increasing manual kneading together, finally just can obtain the food with filling of imitative manual production, and a usual stuffing-wrapping apparatus needs at least 2-4 name workman could meet manual demand of mediating simultaneously.
The food with filling shaped device of existing annular station structure can not directly produce imitative manual food with filling in shaping station, kneaded and formed or pressurizing unit is extruded for imitating manual outward appearance by hand also to need carrying out extra again, so not only make the complex structure more of food with filling device, manufacturing cost increase, also make whole shaping process more loaded down with trivial details.
And for example number of patent application is 201010188004.9, the applying date is 2010.5.21, name is called the Chinese invention patent of " mould, pressurizing unit and dumpling maker ", its technical scheme is as follows: the invention provides a kind of mould, this mould comprises a pair folder jaw, closes up this and dumpling skin being filled with fillings can be pressed into the half-finished shape of dumpling to folder jaw.Wherein, can in the action of the effect Imitating mankind manual expression stuffing for dumplings capsule of external force under described a pair folder jaw state of closing up again.The present invention also proposes a kind of for driving the pressurizing unit of above-mentioned mold actions in the lump, applies external force and drive described a pair folder jaw to do simulating human both hands extruding dumpling under the state that this pressurizing unit can close up at a pair folder jaw of described mould.The patent proposes a kind of dumpling maker with folder jaw, this folder jaw can produce close to manual dumpling, but its forming principle directly closes up two folder jaws, now because folder jaw is that elastomeric material is made, so due to its material behavior and the groove pressing from both sides jaw inside, realize shaping to dumpling, thus simulate the dumpling being similar to manual inclusion.But in process, the processing object of above-mentioned folder jaw is semi-finished product dumplings, semi-finished product dumpling needs to be delivered among folder jaw by transmission mechanism to carry out machine-shaping, that is, the dumpling machine applying above-mentioned patent needs, in shaping station, musculus cutaneus and fillings are first carried out first time inclusion, form semi-finished product dumpling, then by the conveying of conveying mechanism, semi-finished product dumpling is delivered in folder jaw and carry out imitative offhand.And this folder jaw and its relevant drive mechanism can not directly apply on the food with filling shaped device of annular station.Musculus cutaneus and fillings once can not be directly formed to imitative manual finished product dumpling by this folder jaw, the complex structure of this patent, action relationships is loaded down with trivial details, make manufacturing cost high, fault rate is high, and the efficiency of shaping dumpling is low, and when adopting the method inclusion dumpling, in musculus cutaneus, air has little time to drain, so still remain air in dumpling wrapper, in follow-up process, broken skin phenomenon easily occurs dumpling.
For another example number of patent application is 200910212484, the applying date is 2009.11.12, name is called the Chinese utility model patent of " translational compound paired mould of dumpling machine ", its technical scheme is as follows: what translational compound paired mould of dumpling machine of the present invention related to is that a kind of dumpling that matches with dumpling machine processes parallel-moving type compound to mould, being specially adapted to traditional dumpling and the automated production of pattern dumpling, is a kind of dumpling shaping dies not needing artificial shaping.Translational compound paired mould of dumpling machine is made up of mould B mould A, compound one group of parallel-moving type compound; Compound is all by die holder to mould A and compound to mould B, and gusset, parting 1a and parting 1b form; Parting 1a adopts centration axis to be connected in the mode of hinge with the top of parting 1b, the lower part of parting 1a and parting 1b is then connected to one by carrier bar and is equipped with on the connecting axle of bearing, bearing on connecting axle coordinates with the taper surface of catch bar, catch bar is equipped with main spring, and also back-moving spring being housed on parting 1a and parting 1b, compound is arranged on guideway by gusset mould B mould A and compound.Described parting 1a and parting 1b is circular arc movable mold.The parallel-moving type compound of this patent is only directly by the shaping that translation realizes dumpling to mould to mould, employing be first translation compound to mould, make the direct involution of faric musculus cutaneus, and then by translation, mould inwardly extruded, form imitative handmade dumpling.The technical scheme of this patent is owing to being again extruded after musculus cutaneus involution, and easily make dumpling wrapper broken, molding effect is poor, productivity ratio is low, and this device is very high for the requirement of musculus cutaneus and fillings amount, cause in again extruding, easy extrusion damage is surrounded by the musculus cutaneus of fillings.When this structure is applied on the food with filling shaped device of annular station simultaneously, there is following shortcoming: due to the musculus cutaneus of the food with filling on annular station input, note filling, shaping and discharging to be mutually connected and each station has sequencing, cause the molding control difficulty of twice action relationships, be difficult to the satisfied annular control of station dumpling filling wrapping device and the requirement of production efficiency.
Existing food processing field is all adopt first food with filling to be processed as semi-finished product to the processing method of imitative manual food with filling mostly, again semi-finished product are carried out to the step of imitative offhand, existing method is adopted to make the structure of former more complicated, musculus cutaneus is easily damaged, and cannot support the use with annular station dumpling filling wrapping device, omnidistance automated production can not be realized.
Summary of the invention
In order to overcome, the forming method that existing imitative manual food with filling forming method exists is loaded down with trivial details, the shaped device complex structure that uses, manufacturing cost are high, the problem of easy residual air in musculus cutaneus in forming process, now propose a kind of energy only can directly obtain on a station imitative manual food with filling, operative installations structure simply, the imitative manual food with filling forming method of low cost of manufacture, musculus cutaneus not residual air.
For realizing above-mentioned technical purpose, technical scheme of the present invention is as follows:
A kind of forming method of imitative manual food with filling, it is characterized in that: be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template upset of flexible molding device, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template drives the relative translation in the horizontal direction together of two flexible formation blocks.
Flexible molding device of the present invention also comprises die holder, rotating mechanism and translation mechanism, described die holder is arranged on annular station dumpling filling wrapping device, two described templates are respectively arranged with suitable flexible formation block, and two templates are connected with die holder respectively by rotating mechanism, template horizontal relative translation together with flexible formation block is under translation mechanism drives, has at least one to connect translation mechanism in two templates.
Template of the present invention is fixedly connected with flexible formation block, and described flexible formation block is chimeric, bonding, bolt or be riveted in template.
The present invention also comprises rotating mechanism, and described rotating mechanism comprises the rotating shaft be arranged on respectively in template, and the two ends of rotating shaft are all connected with die holder.
The present invention also comprises and is arranged on die holder both sides and is provided with chute, and at least one rotating shaft is through chute.
Translation mechanism of the present invention also comprises elastic component, and described elastic component is be arranged on stage clip between two templates, be arranged on extension spring outside template or flexible formation block.Two flexible formation block correspondence positions of the present invention are provided with cavity, are vertically arranged with muscle groove in cavity, thickness edge on cavity of flexible formation block increases gradually to outer, top.
The hardness of flexible formation block of the present invention is 5 degree-70 degree.
The present invention wherein described flexible formation block (8) stage casing, edge described in is protruded to another flexible formation block (8), and another flexible formation block edge and its outer rim match.
Described flexible formation block is the flexible materials such as silica gel, rubber, plastics.
The course of work of the present invention and principle are:
Be positioned over the musculus cutaneus on the faric station of annular station dumpling filling wrapping device, under the template upset of flexible molding device, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of flexible molding device flexible formation block, musculus cutaneus after turnover from interior to edge involution gradually, shaping.
Be positioned over by musculus cutaneus on imitative manual food with filling shaped device, musculus cutaneus be placed with fillings, upwards turned down musculus cutaneus outer, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; By horizontal force extruding fillings capsule, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, and under the continuation effect of horizontal force, musculus cutaneus outer contacts and involution gradually, completes the shaping of imitative manual food with filling.
Dumpling is positioned at flexible formation block, and during two flexible formation block contacts, first flexible formation block-type chamber first makes the crush-zone pressurized of dumpling, makes dumpling edge draw in die cavity while pressurized, and dumpling limit is shunk, and dumpling tripe starts bulging.Flexible formation block continues pressure, and produces interference deformation, and flexible formation block-type chamber hypotenuse starts involution, dumpling tripe no longer bulging; After pressing puts in place, two forming panels are opened.Forming dumplings is complete.
Because the present invention adopts said method and structure, therefore, there is following beneficial effect:
This method is based on full-automatic food with filling shaped device, here full-automatic food with filling shaped device specifically refer to from the final molding putting into finished product of raw material be all have plant equipment to complete, equipment does not need artificial participation in operation, can realize omnidistance automated production.
First this method is turned over by musculus cutaneus outer folding, and the musculus cutaneus after turnover is while encasing fillings, and edge does not carry out involution, now can carry out shaping to fillings capsule, and the most of air in musculus cutaneus can be opened wide place's discharge by musculus cutaneus.
After shaping for the first time, the first half (being called crush zone) of lateral extrusion fillings capsule, now due to the edge not yet involution of musculus cutaneus, so when extruding the crush zone of fillings capsule, the musculus cutaneus opening wide place can decline gradually, and fillings capsule part can swell, namely again shaping to fillings capsule.And due to the extruding of horizontal force, the air in fillings capsule further can open wide discharge from musculus cutaneus.
Horizontal force continues to act on whole food with filling, finally the musculus cutaneus declined gradually is opened wide place and carries out lateral extrusion involution.Owing to finally just carrying out the involution of musculus cutaneus, ensure that the air in fillings capsule is all discharged in above-mentioned extruding, avoid food with filling inner air and remain too much problem, follow-up freezing or boiling are carried out to food with filling time, also can not there is the phenomenon of broken skin.
This method is applied in food industry production field, can realize large-scale object of producing imitative manual shaping food with filling.Can achieve repeatedly extruding to food with filling and involution at same station, the dumpling profile after shaping is close with the manual food with filling mediated, saves in traditional handicraft and also needs the extra operation increasing artificial kneading.
Owing to being provided with flexible formation block in template, flexible formation block directly contacts with the musculus cutaneus of food with filling, in the process of extruding, because the crush zone of fillings capsule is subject to horizontal compression, so fillings capsule can swell, now flexible formation block is subject to the pressure that fillings capsule swells, and the cavity place holding fillings capsule can deform, thus the state that fillings capsule can be allowed to keep swelling and do not change shape.And fillings capsule profile after swelling is closer to the food profile of manual inclusion.If use existing rigidity mould, then cannot realize the object that fillings capsule swells.
First, the method that the present invention adopts is first doubling then parallel passing, relative to direct parallel passing, or first parallel passing then doubling, be more conducive to forming dumplings.This is because, in doubling process, musculus cutaneus, in the Action of Gravity Field lower recess of fillings, by doubling, makes dumpling tripe be more prone to shaping;
Secondly, by moving in parallel, and, because dumpling tripe is first stressed, make dumpling be subject to external force extruding from bottom to top, so, be conducive to residual gas in dumpling tripe and discharge;
Again, the two sides relative due to two forming modules are all fixedly installed flexible formation block, not only ensure that dumpling can not be impaired in extrusion process, further, for the residual gas of discharging in dumpling tripe provides guarantee;
4th, the cavity that flexible formation block is arranged, for forming dumplings provides space basis; Convenient dumpling is shaping;
5th, the groove that flexible formation block is arranged, facilitates the discharge of gas in dumpling tripe, and, make the dumpling after the demoulding more close to manual shape;
6th, the thickness of flexible formation block is increased progressively to edge by center, fully ensure that the edge skin of finished product dumpling is thin, further facilitates the eliminating of gas;
7th, die holder arranges rotating shaft, is in order to the doubling of forming panel is easy, and, can not misplace;
8th, die holder arranges chute, rotating shaft can be moved horizontally in chute, further define the motion track of rotating shaft, rotating shaft can not be made to swing, ensure that exhaust and the shaping of dumpling;
9th, the elastomeric element arranged in chute, comprises extension spring or stage clip, is all then to implement parallel passing pressurization to make mechanism first implement doubling, there will not be doubling to carry out situation generation with parallel passing simultaneously, ensure that the normal operation of equipment; Effectively reduce the scrappage of dumpling;
Tenth, rotating driving device and parallel driving apparatus are set, are in order to by doubling and parallel passing two processes separately, fully ensure that forming dumplings, improve the operating efficiency of equipment;
11, owing to being 5 degree-70 degree by the hardness of flexible formation block, not only comparatively soft kneading can be obtained by musculus cutaneus, and, the shaping of dumpling is provided the foundation.
Accompanying drawing explanation
Fig. 1 is the station structure schematic diagram of existing annular station dumpling filling wrapping device.
Fig. 2 is food with filling flexible molding device overall structure schematic diagram.
Fig. 3 is template and flexible formation block position relationship schematic diagram.
Fig. 4-Fig. 8 is flexible molding device inclusion process schematic.
Fig. 9 is flexible formation block sectional view.
Figure 10 is the sectional view after two templates have rotated.
Figure 11 is the sectional view that two templates drive flexible formation block involution.
Figure 12 is the sectional view of the independent involution of two flexible formation blocks.
The structural representation of Figure 13 to be translation mechanism be extension spring.
The structural representation of Figure 14 to be translation mechanism be stage clip.
Figure 15 is the sectional view of flexible formation block upper end higher than template.
Figure 16 is the structure sectional view of Figure 15 involution.
Figure 17 is the structural representation of the independent involution of Figure 15 flexible formation block.
Figure 18 is the flexible molding device structural representation of band reshaping device.
Figure 19 is the structural representation of flexible formation block independence involution in Figure 18.
Figure 20 is clamping device and conveyer belt structure schematic diagram.
In accompanying drawing: musculus cutaneus input station 1, note filling station 2, shaping station 3, discharging station 4, circular orbit 5, die holder 6, template 7, flexible formation block 8, rotating shaft 9, chute 10, extension spring 11, stage clip 12, reshaping device 13, cavity 14, muscle groove 15, clamping device 16, left grip block 17, right grip block 18, conveyer belt 19, food with filling 20.
Detailed description of the invention
embodiment 1
Shaped device of the present invention is food with filling 20 flexible molding device, it comprises die holder 6, two templates 7, the flexible formation block 8 be arranged in each template 7, band moving platen 7 rotate together with flexible formation block 8 rotating mechanism, be with moving platen 7 to make the translation mechanism of alternating translational movement together with flexible formation block 8, described two templates 7 are connected with die holder 6 by rotating mechanism, and at least one template 7 is connected with translation mechanism.
Template 7 is provided with rotating mechanism, and rotating mechanism is by rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 be separately positioned on bottom two templates 7, and the two ends of rotating shaft 9 are all connected except the structure of rotating shaft 9 with die holder 6, and the structure that in prior art, other can rotate with moving platen 7 all can be applicable to this.
Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism through in the template 7 that the rotating shaft 9 of chute 10 connects, when translation mechanism band moving platen 7 does horizontal reciprocating movement, then move in rotating shaft 9 two ends in corresponding chute 10.When two templates 7 are all connected with translation mechanism, then two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junction.
Described translation mechanism comprises the elastic component that one end is connected with template 7, and template 7 is also connected with translational drive mechanism.Described elastic component is be arranged on stage clip 12 between stage clip 12, the two flexible formation block 8 between two templates 7, the extension spring 11 outside template 7 or the extension spring 11 outside flexible formation block 8.Described elastic component is not limited to said structure, and art technology person can draw according to prior art any technical scheme realizing above-mentioned functions, such as shell fragment etc.Described translational drive mechanism is cylinder etc.
When using stage clip 12, because stage clip 12 is arranged between two templates 7 or two flexible formation blocks 8, and translational drive mechanism is the outside being arranged on template 7 or flexible formation block 8, when the horizontal force of translational drive mechanism transmission is greater than the pulling force of stage clip 12 and horizontal force direction is contrary with stage clip 12 direction of pull, then two templates 7 or two flexible formation blocks 8 are separately, when the horizontal force of translational drive mechanism transmission is less than the pulling force of stage clip 12, two templates 7 or two flexible formation blocks 8 do move toward one another until fit completely.
When using extension spring 11, extension spring 11 one end is connected on template 7 or two flexible formation blocks 8, the other end can be arranged on the optional position of removing template 7 or flexible formation block 8, when there is no other external force, template 7 or flexible formation block 8 are by extension spring 11 pulling force, when horizontal force template 7 being subject to translational drive mechanism is greater than the power of extension spring 11 and horizontal force direction is contrary with extension spring 11 direction of pull, two templates 7 are close to each other until laminating, otherwise then two templates 7 or flexible formation block 8 separate.Except extension spring 11 and stage clip 12, other structures utilizing elastic deformation to realize translation also can be applicable on this device.
Two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.In extrusion process, the top edge of two flexible formation blocks 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation block 8, thus when two flexible formation block 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity 14 of flexible formation block 8 increases.Cavity 14 inwall of two flexible formation blocks 8 is respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can do suitable change as required.
The hardness of described flexible formation block 8 is 5 degree-70 degree.
When two flexible formation blocks 8 are in closure state, overlook above-mentioned flexible formation block 8, wherein a stage casing, flexible formation block 8 edge is protruded to arbitrary flexible formation block 8, and in wavy, another flexible formation block 8 edge and its outer rim match.
Above-mentioned forming action all completes on same station.
Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
The forming process of food with filling 20 is: be positioned over by musculus cutaneus on the flexible formation block 8 of imitative manual food with filling 20 shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer integrally upwards turns down by template 7 and flexible formation block 8 under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation block 8 be lateral extrusion fillings capsule under the drive of translation mechanism integrally, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation block 8, completes the shaping of imitative manual food with filling 20.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 2
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 3
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 4
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Described template 7 is fixedly connected with flexible formation block 8, and described flexible formation block 8 is chimeric, bonding, bolt or be riveted in template 7.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 5
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Described template 7 is fixedly connected with flexible formation block 8, and described flexible formation block 8 is chimeric, bonding, bolt or be riveted in template 7.Also comprise rotating mechanism, described rotating mechanism comprises the rotating shaft 9 be arranged on respectively in template 7, and the two ends of rotating shaft 9 are all connected with die holder 6.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 6
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Described template 7 is fixedly connected with flexible formation block 8, and described flexible formation block 8 is chimeric, bonding, bolt or be riveted in template 7.Also comprise rotating mechanism, described rotating mechanism comprises the rotating shaft 9 be arranged on respectively in template 7, and the two ends of rotating shaft 9 are all connected with die holder 6.Also comprise and be arranged on die holder 6 both sides and be provided with chute 10, at least one rotating shaft 9 is through chute 10.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 7
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Described template 7 is fixedly connected with flexible formation block 8, and described flexible formation block 8 is chimeric, bonding, bolt or be riveted in template 7.Also comprise rotating mechanism, described rotating mechanism comprises the rotating shaft 9 be arranged on respectively in template 7, and the two ends of rotating shaft 9 are all connected with die holder 6.Also comprise and be arranged on die holder 6 both sides and be provided with chute 10, at least one rotating shaft 9 is through chute 10.Described translation mechanism also comprises elastic component, and described elastic component is be arranged on stage clip 12 between two templates 7, be arranged on extension spring 11 outside template 7 or flexible formation block 8.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 8
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Described template 7 is fixedly connected with flexible formation block 8, and described flexible formation block 8 is chimeric, bonding, bolt or be riveted in template 7.Also comprise rotating mechanism, described rotating mechanism comprises the rotating shaft 9 be arranged on respectively in template 7, and the two ends of rotating shaft 9 are all connected with die holder 6.Also comprise and be arranged on die holder 6 both sides and be provided with chute 10, at least one rotating shaft 9 is through chute 10.Described translation mechanism also comprises elastic component, and described elastic component is be arranged on stage clip 12 between two templates 7, be arranged on extension spring 11 outside template 7 or flexible formation block 8.Described two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 9
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Described template 7 is fixedly connected with flexible formation block 8, and described flexible formation block 8 is chimeric, bonding, bolt or be riveted in template 7.Also comprise rotating mechanism, described rotating mechanism comprises the rotating shaft 9 be arranged on respectively in template 7, and the two ends of rotating shaft 9 are all connected with die holder 6.Also comprise and be arranged on die holder 6 both sides and be provided with chute 10, at least one rotating shaft 9 is through chute 10.Described translation mechanism also comprises elastic component, and described elastic component is be arranged on stage clip 12 between two templates 7, be arranged on extension spring 11 outside template 7 or flexible formation block 8.Described two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.The hardness of described flexible formation block 8 is 5 degree-70 degree.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 10
A kind of forming method of imitative manual food with filling 20, be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, the template 7 of flexible molding device overturns, be folded into outer in the inclusion state opened wide, under the horizontal relative translation of two flexible formation blocks 8 on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template 7 drives the relative translation in the horizontal direction together of two flexible formation blocks 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism, described die holder 6 is arranged on annular station dumpling filling wrapping device, two described templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, template 7 horizontal relative translation together with flexible formation block 8 is under translation mechanism drives, has at least one to connect translation mechanism in two templates 7.Described template 7 is fixedly connected with flexible formation block 8, and described flexible formation block 8 is chimeric, bonding, bolt or be riveted in template 7.Also comprise rotating mechanism, described rotating mechanism comprises the rotating shaft 9 be arranged on respectively in template 7, and the two ends of rotating shaft 9 are all connected with die holder 6.Also comprise and be arranged on die holder 6 both sides and be provided with chute 10, at least one rotating shaft 9 is through chute 10.Described translation mechanism also comprises elastic component, and described elastic component is be arranged on stage clip 12 between two templates 7, be arranged on extension spring 11 outside template 7 or flexible formation block 8.Described two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.The hardness of described flexible formation block 8 is 5 degree-70 degree.A described wherein stage casing, flexible formation block 8 edge is protruded to arbitrary flexible formation block 8, and another flexible formation block 8 edge and its outer rim match.Die holder 6 is arranged on the circular orbit of annular station dumpling filling wrapping device, and annularly orbital motion.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling 20 after shaping is positioned on conveyer belt 19 and carries out follow-up balance and packaging process again by clamping device 16.
embodiment 11
Another embodiment: comprise die holder 6, two template 7, rotating mechanism and translation mechanism, described two templates 7 are respectively arranged with suitable flexible formation block 8, and two templates 7 are connected with die holder 6 respectively by rotating mechanism, at least one template 7 is connected with translation mechanism, this translation mechanism drives the horizontal relative translation of two templates 7, flexible formation block 8 is fixedly installed in template 7, and its fixed form has bonding, chimeric, bolt etc.Template 7 is provided with rotating mechanism, and rotating mechanism is by rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 be separately positioned on bottom two templates 7, and the two ends of rotating shaft 9 are all connected with die holder 6.Except the structure of rotating shaft 9, the structure that in prior art, other can rotate with moving platen all can be applicable to this.Die holder 6 both sides are provided with chute 10, at least one rotating shaft 9 is through chute 10, be connected with translation mechanism through in the template 7 that the rotating shaft 9 of chute 10 connects, when translation mechanism band moving platen 7 does horizontal reciprocating movement, then move in rotating shaft 9 two ends in corresponding chute 10.When two templates 7 are all connected with translation mechanism, then two rotating shafts 9 all need to be provided with chute 10 with die holder 6 junction.Translation mechanism comprises the elastic component that one end is connected with template 7, and template 7 is also connected with translational drive mechanism.Described elastic component is be arranged on stage clip 12 between stage clip 12, the two flexible formation block 8 between two templates 7, the extension spring 11 outside template 7 or the extension spring 11 outside flexible formation block 8.Described elastic component is not limited to said structure, and art technology person can draw according to prior art any technical scheme realizing above-mentioned functions, such as shell fragment etc.Described translational drive mechanism is cylinder oil cylinder etc.When using stage clip 12, because stage clip 12 is arranged between two templates 7 or two flexible formation blocks 8, and translational drive mechanism is the outside being arranged on template 7 or flexible formation block 8, when the horizontal force of translational drive mechanism transmission is greater than the pulling force of stage clip 12 and horizontal force direction is contrary with stage clip 12 direction of pull, then two templates 7 or two flexible formation blocks 8 are separately, when the horizontal force of translational drive mechanism transmission is less than the pulling force of stage clip 12, two templates 7 or two flexible formation blocks 8 do move toward one another until fit completely.When using extension spring 11, extension spring 11 one end is connected on template 7 or two flexible formation blocks 8, the other end can be arranged on the optional position of removing template 7 or flexible formation block 8, when there is no other external force, template 7 or flexible formation block 8 are by tension spring tension, when horizontal force template 7 being subject to translational drive mechanism is greater than the power of extension spring 11 and horizontal force direction is contrary with tension spring tension direction, two templates 7 are close to each other until laminating, otherwise then two templates 7 or flexible formation block 8 separate.Except extension spring and stage clip, other structures utilizing elastic deformation to realize translation also can be applicable on this device.Two flexible formation block 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in cavity 14, thickness edge on cavity 14 of flexible formation block 8 increases gradually to outer, top.In extrusion process, the top edge of two flexible formation blocks 8 can first contact, and then along the path contact successively at edge-center.Translation mechanism now can be arranged on the bottom of template 7 or flexible formation block 8, thus when two flexible formation block 8 EDGE CONTACT to a certain extent after, due to its elastic characteristic, the cavity 15 of flexible formation block 8 increases.Cavity 14 inwall of two flexible formation blocks 8 is respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can do suitable change as required.Described flexible formation block 8 is silica gel, and its hardness is 5 degree.When two flexible formation blocks 8 are in closure state, overlook above-mentioned flexible formation block 8, wherein a stage casing, flexible formation block 8 edge is protruded to arbitrary flexible formation block, and in wavy, another flexible formation block edge and its outer rim match.Above-mentioned forming action all completes on same station.Flexible formation block 8 upper end is higher than the upper end of template 7, and both sides, described flexible formation block 8 upper end are provided with reshaping device.Reshaping device, comprises shaping piece 13, and shaping piece 13 is located at both sides, flexible formation block 8 upper end, and shaping piece 13 is by the horizontal back and forth movement of shaping driving mechanism.After food with filling completes said process, shaping piece 13 does horizontal back and forth movement under the drive of shaping driving mechanism, realizes the shaping of edge sealing again to food with filling, and shaping driving mechanism can be that all can provide the device of power, such as cylinder, oil cylinder etc.Clamping device 16 is provided with above die holder 6, die holder 6 side is provided with conveyer belt 19, described clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and drives the clamp drive mechanism of clamping device 16 folding, and clamp drive mechanism drives two grip blocks to do vertical or horizontal motion by clamping arm.Food with filling after shaping is positioned on conveyer belt and carries out follow-up balance and packaging process again by clamping device.The forming process of food with filling is: be positioned over by musculus cutaneus on the flexible formation block 8 of imitative manual food with filling shaped device, musculus cutaneus is placed with fillings, musculus cutaneus outer integrally upwards turns down by template 7 and flexible formation block 8 under the drive of rotating mechanism, form fillings capsule, the musculus cutaneus outer after turnover is for opening wide state; Template 7 and flexible formation block 8 be lateral extrusion fillings capsule under the drive of translation mechanism integrally, musculus cutaneus outer height declines gradually with the extruding of fillings capsule, final musculus cutaneus outer contacts and involution under the extruding of flexible formation block, then reshaping device is to its shaping sealing again, food with filling is made to seal closely, and similar manual food with filling, finally complete the shaping of imitative manual food with filling.
Claims (4)
1. the forming method of an imitative manual food with filling, it is characterized in that: be positioned over the musculus cutaneus in annular station dumpling filling wrapping device shaping station, template (7) upset of flexible molding device, be folded into outer in the inclusion state opened wide, under two flexible formation block (8) horizontal relative translations on flexible molding device, musculus cutaneus after turnover from interior to edge involution gradually, shaping; Described template (7) drives two flexible formation block (8) relative translations in the horizontal direction together; Described flexible molding device also comprises die holder (6), rotating mechanism and translation mechanism, described die holder (6) is arranged on annular station dumpling filling wrapping device, described two templates (7) are respectively arranged with suitable flexible formation block (8), and two templates (7) are connected with die holder (6) respectively by rotating mechanism, template (7) and flexible formation block (8) horizontal relative translation together under translation mechanism drives, have at least one to connect translation mechanism in two templates (7); Described template (7) is fixedly connected with flexible formation block (8), described flexible formation block (8) is chimeric, bonding, bolt or be riveted in template (7), also comprise rotating mechanism, described rotating mechanism comprises the rotating shaft (9) be arranged on respectively in template (7), the two ends of rotating shaft (9) are all connected with die holder (6), also comprise the chute (10) being arranged on die holder (6) both sides, at least one rotating shaft (9) is through chute (10).
2. the forming method of a kind of imitative manual food with filling according to claim 1, it is characterized in that: described translation mechanism also comprises elastic component, described elastic component for being arranged on the stage clip (12) between two templates (7), or for be arranged on template (7) or flexible formation block (8) outside extension spring (11).
3. the forming method of a kind of imitative manual food with filling according to claim 2, it is characterized in that: described two flexible formation block (8) correspondence positions are provided with cavity (14), be vertically arranged with muscle groove (15) in cavity (14), the thickness of flexible formation block (8) is upper along increasing gradually to outer, top from cavity (14).
4. the forming method of a kind of imitative manual food with filling according to claim 3, it is characterized in that: wherein flexible formation block (8) stage casing, edge described in is protruded to another flexible formation block (8), and another flexible formation block (8) edge and its outer rim match.
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| CN105410093B (en) * | 2015-12-29 | 2018-04-24 | 成都松川雷博机械设备有限公司 | A kind of sausage dumplings production method |
| CN111011417B (en) * | 2019-12-11 | 2024-05-24 | 山西长华机械设备有限公司 | Digital dumpling preparation facilities of miniature motor drive |
| CN111011420A (en) * | 2019-12-27 | 2020-04-17 | 广州富港万嘉智能科技有限公司 | Dumpling making and selling equipment |
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