CN102805129A - Method for forming handmade-simulated dumplings - Google Patents
Method for forming handmade-simulated dumplings Download PDFInfo
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- CN102805129A CN102805129A CN2012103360372A CN201210336037A CN102805129A CN 102805129 A CN102805129 A CN 102805129A CN 2012103360372 A CN2012103360372 A CN 2012103360372A CN 201210336037 A CN201210336037 A CN 201210336037A CN 102805129 A CN102805129 A CN 102805129A
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Abstract
The invention discloses a method for forming handmade-simulated dumplings and relates to the technical field of food processing. Particularly, the method for forming handmade-simulated dumplings is applicable to a dumpling mechanical-forming device and includes that a wrapper arranged on an annular forming workstation of a dumpling filling device is turned over by a pattern plate of a flexible forming device in a manner that outer edges of the wrapper is spread in a wrapping state, the wrapper is gradually wrapped from inside out and form a dumpling along with horizontally relatively moving of two flexible forming blocks of the flexible forming device; and the pattern plate drives the two flexible forming blocks to move horizontally relatively. By the method for forming handmade-simulated dumplings, the purpose of mass production of handmade-simulated dumplings can be realized, and the dumplings can be extruded and wrapped for multiple times on the same workstation so that the dumplings formed are similar to those wrapped with hands in shape, and an extra procedure of manual wrapping in the conventional art is omitted.
Description
Technical field
The invention discloses a kind of forming method of imitative manual food with filling, relate to food processing technology field, is a kind of imitative manual food with filling forming method that is applicable to mechanical-moulded food with filling device specifically.
Background technology
When having food enterprise large-scale production food with filling now; All be that the industrial equipment that adopts is produced; Mostly be the faric device of food that adopts annular station; Like application number is CN200820062031.X, and the applying date is 2008.1.29, and name is called the utility model patent (seeing accompanying drawing 1) of " dumpling machine "; It is imported station, notes filling station, shaping station and discharging station with musculus cutaneus and is successively set on the same circular orbit, and each station is provided with corresponding structure and realizes respectively the musculus cutaneus input, annotates the function of filling, moulding and discharging.In the faric device of the food of existing annular station structure, the function of shaping station is that the filling material is wrapped in the musculus cutaneus, then musculus cutaneus is carried out involution, obtains semi-finished product.After the discharging station is seen semi-finished product off, also need the manual together operation of mediating of extra increase, finally just can obtain the food with filling of imitative manual production, 2-4 name workman could satisfy manual demand of mediating and a common faric device needs at least simultaneously.
The food with filling shaped device of existing annular station structure can not go out to imitate manual food with filling in the shaping station Direct Production; Also need the manual kneaded and formed or pressurizing unit extrusion modling of extra again carrying out to be imitative manual outward appearance; Complex structure more, the manufacturing cost of food with filling device are increased, make that also the process of whole moulding is more loaded down with trivial details.
And for example number of patent application is 201010188004.9, the applying date is 2010.5.21, name is called the Chinese invention patent of " mould, pressurizing unit and dumpling maker "; Its technical scheme is following: the present invention provides a kind of mould; This mould comprises a pair of folder jaw, closes up this and can the dumpling skin that be filled with the filling material be pressed into the half-finished shape of dumpling to the folder jaw.Wherein, the state that closes up again of said a pair of folder jaw down can be under the effect of external force the action of the manual extruding of simulating human filling for dumplings material capsule.The present invention has also proposed a kind of pressurizing unit that is used to drive above-mentioned mold actions in the lump, applies external force under the state that this pressurizing unit can close up at a pair of folder jaw of said mould and drives said a pair of folder jaw and do simulating human both hands extruding dumpling.This patent has proposed a kind of dumpling maker that presss from both sides jaw that has; This folder jaw can produce near manual dumpling; But its forming principle is directly to close up two folder jaws, and this moment is because the folder jaw is that elastomeric material is processed, so because its material behavior and the inner groove of folder jaw; Realization is to the moulding of dumpling, thereby simulates the dumpling that is similar to manual inclusion.But in process; The processing object of above-mentioned folder jaw is the semi-finished product dumplings, and the semi-finished product dumpling carries out machine-shaping among need delivering to the folder jaw through transport sector, that is to say; The dumpling machine of using above-mentioned patent need carry out the inclusion first time earlier with musculus cutaneus and filling material on shaping station; Form the semi-finished product dumpling, the conveying through conveying mechanism is then delivered to the semi-finished product dumpling in the folder jaw and to be imitated offhand.And this folder jaw with and relevant drive mechanism can not directly apply on the food with filling shaped device of annular station.This folder jaw can not once be directly formed to imitative manual finished product dumpling with musculus cutaneus and filling material, the complex structure of this patent, and action relationships is loaded down with trivial details; Make manufacturing cost high, fault rate is high, and the efficient of moulding dumpling is low; And when adopting this method inclusion dumpling; Air has little time to drain in the musculus cutaneus, so still residual in the dumpling wrapper have an air, broken skin phenomenon takes place dumpling easily in follow-up processing.
Number of patent application is 200910212484 for another example, the applying date is 2009.11.12, name is called the Chinese utility model patent of " the dumpling machine parallel-moving type is compound to mould "; Its technical scheme is following: dumpling machine parallel-moving type of the present invention is compound, and what mould was related to is that a kind of and the dumpling machine dumpling processing parallel-moving type that matches is compound to mould; Being specially adapted to traditional dumpling and the automated production of pattern dumpling, is a kind of dumpling shaping dies that does not need artificial shaping.The dumpling machine parallel-moving type compound to mould by one group of parallel-moving type compound to mould A, compound mould B is formed; Compound to mould A and compound all be by die holder to mould B, gusset, divide mould 1a and divide mould 1b to form; Divide mould 1a and the top of dividing mould 1b to adopt centration axis to be connected with the mode of hinge; Divide mould 1a and the lower part of dividing mould 1b then to be connected on the connecting axle that bearing is housed through carrier bar; Bearing on the connecting axle cooperates with the taper surface of catch bar; Main spring is housed on the catch bar, and with dividing on the mould 1b back-moving spring is housed also, compound mould A and compound is installed on the guideway through gusset mould B at minute mould 1a.Mould 1a was the circular arc movable mold with dividing mould 1b in described minute.The parallel-moving type of this patent is compound only to be directly through translation mould to be realized the shaping to dumpling to mould, employing be that first translation is compound to mould, make the direct involution of faric musculus cutaneus, and then mould inwardly pushed through translation, form imitative manual dumpling.The technical scheme of this patent makes dumpling wrapper broken owing to be extrusion modling once more behind the musculus cutaneus involution easily, and molding effect is poor; Productivity ratio is low; And this device is very high for the requirement of musculus cutaneus and filling material amount, causes in pushing once more, and extrusion damage is surrounded by the musculus cutaneus of filling material easily.When this structure applications is on the food with filling shaped device of annular station simultaneously; There is following shortcoming: because the input of the musculus cutaneus of the food with filling on the annular station, notes filling, moulding and discharging are that linking each other and each station are that sequencing is arranged; Cause the moulding control difficulty of twice action relationships, be difficult to satisfy the control of the faric device of annular station food and the requirement of production efficiency.
Existing food processing field all is to adopt earlier food with filling to be processed as semi-finished product to the processing method of imitative manual food with filling mostly; Again semi-finished product are imitated the step of offhand; Adopt existing method to make the structure of former complicated more; Musculus cutaneus is damaged easily, and can't use with the faric matched with devices of annular station food, can not realize omnidistance automated production.
Summary of the invention
Forming method shaped device complex structure, manufacturing cost loaded down with trivial details, that use that existing imitative manual food with filling forming method exists are high in order to overcome, be prone to the problem of residual air in the forming process in the musculus cutaneus, propose at present that a kind of ability only can make directly on a station that imitative manual food with filling, operative installations are simple in structure, low cost of manufacture, the musculus cutaneus imitative manual food with filling forming method of residual air not.
For realizing above-mentioned technical purpose, technical scheme of the present invention is following:
A kind of forming method of imitative manual food with filling; It is characterized in that: be positioned over the musculus cutaneus on the faric device shaping station of annular station food; The template upset of flexible molding device is folded into the outer and is the inclusion state of opening wide, under the horizontal relative translation of two flexible formation pieces on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template drives the relative translation in the horizontal direction together of two flexible formation pieces.
Flexible molding device of the present invention also comprises die holder, rotating mechanism and translation mechanism; Said die holder is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece on described two templates; And two templates link to each other with die holder through rotating mechanism respectively, and the horizontal together relative translation under translation mechanism drives of template and flexible formation piece has at least one to connect translation mechanism in two templates.
Template according to the invention is fixedly connected with the flexible formation piece, and said flexible formation piece is chimeric, bonding, bolt or be riveted on the template.
The present invention also comprises rotating mechanism, and said rotating mechanism comprises the rotating shaft that is installed in respectively on the template, and the two ends of rotating shaft all link to each other with die holder.
The present invention comprises that also being arranged on the die holder both sides is provided with chute, and at least one rotating shaft passes chute.
Translation mechanism according to the invention also comprises elastic component, and said elastic component is the extension spring that is arranged on stage clip between two templates, is arranged on the template or the flexible formation piece outside.
Two flexible formation piece correspondence positions according to the invention are provided with cavity, are vertically arranged with the muscle groove in the cavity, and the thickness of flexible formation piece increases to the outer, top from the cavity upper edge gradually.
The hardness of flexible formation piece according to the invention is 5 degree-70 degree.
Protrude to arbitrary flexible formation piece in stage casing, a wherein flexible formation piece edge according to the invention, and another flexible formation piece edge and its outer rim are complementary.
Said flexible formation piece is flexible materials such as silica gel, rubber, plastics.
The course of work of the present invention and principle are:
Be positioned over the musculus cutaneus on the faric station of the faric device of annular station food; Under the template upset of flexible molding device, be folded into the outer and be the inclusion state of opening wide, under the horizontal relative translation of flexible molding device flexible formation piece; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding.
Musculus cutaneus is positioned on the imitative manual food with filling shaped device, is placed with the filling material on the musculus cutaneus, with the upwards turnover of musculus cutaneus outer, form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Through horizontal force extruding filling material capsule, musculus cutaneus outer height descends with the extruding of filling material capsule gradually, and under the continuation effect of horizontal force, the musculus cutaneus outer contacts and involution gradually, accomplishes the moulding of imitative manual food with filling.
Dumpling is positioned at the flexible formation piece, and during the contact of two flexible formation pieces, at first flexible formation piece die cavity makes the crush-zone pressurized of dumpling earlier, and the dumpling edge is drawn in die cavity, and shrink on the dumpling limit, and the dumpling tripe begins bulging.The flexible formation piece continues pressure, and produces interference deformation, and flexible formation piece die cavity hypotenuse begins involution, and the dumpling tripe is bulging no longer; After pressing put in place, two shaping mould plates were opened.The dumpling moulding finishes.
Because the present invention adopts said method and structure, therefore, has following beneficial effect:
This method is based on full-automatic food with filling shaped device; It all is to have plant equipment to accomplish that the full-automatic food with filling shaped device here specifically is meant from the final molding of putting into finished product of raw material; Equipment does not need artificial participation in operation, can realize omnidistance automated production.
This method at first is that musculus cutaneus outer folding is turned over, and the musculus cutaneus after the turnover is when encasing the filling material, and the edge does not carry out involution, and can carry out moulding this moment to filling material capsule, and can open wide the place to the most of air in the musculus cutaneus through musculus cutaneus and discharge.
After first moulding, the first half (being called crush zone) of horizontal compressive filling material capsule, this moment is because the edge of musculus cutaneus involution not as yet; So when the crush zone of extruding filling material capsule; The musculus cutaneus of opening wide the place can descend gradually, and filling material capsule part can swell, promptly to the moulding once more of filling material capsule.And because the extruding of horizontal force, the air in the filling material capsule can further be opened wide discharge from musculus cutaneus.
Horizontal force continues to act on whole food with filling, and the musculus cutaneus that will descend is gradually at last opened wide the place and carried out the horizontal compressive involution.Owing to just carry out the involution of musculus cutaneus at last; The air all discharges in above-mentioned extruding in the filling material capsule have been guaranteed; Avoided the residual too much problem of food with filling inner air, when food with filling is carried out freezing or boiling, the phenomenon of skin can not take place brokenly yet follow-up.
This method is applied in the food industry production field, can realize large-scale purpose of producing the moulding food with filling of imitative craft.Can realize repeatedly extruding and involution to food with filling at same station, the dumpling profile after the moulding is approaching with the manual food with filling of mediating, and having saved also needs the artificial operation of mediating of extra increase in the traditional handicraft.
Owing on template, be provided with the flexible formation piece; The flexible formation piece directly contacts with the musculus cutaneus of food with filling, in the process of extruding, because the crush zone of filling material capsule receives horizontal compression; So filling material capsule can swell; This moment, the flexible formation piece received the pressure that filling material capsule swells, and the cavity place that holds filling material capsule can deform, thereby can let filling material capsule keep the state that swells and do not change shape.And the filling material capsule profile after swelling more approaches the food profile of manual inclusion.If use existing rigidity mould, then can't realize the purpose that filling material capsule swells.
At first, the method that the present invention adopts is the parallel then passing of first doubling, with respect to direct parallel passing, or the doubling then of parallel passing earlier, more help the dumpling moulding.This be because, in the doubling process, musculus cutaneus through doubling, makes the dumpling tripe be more prone to moulding in the gravity effect lower recess of filling material;
Secondly, move through parallel, and, because the dumpling tripe is at first stressed, make dumpling receive external force extruding from bottom to top, so, help that residual gas discharges in the dumpling tripe;
Once more,, guaranteed that not only dumpling can be not impaired in extrusion process because the relative two sides of two shaping mould pieces all are set with the flexible formation piece, further, for the residual gas of discharging in the dumpling tripe provides assurance;
The 4th, the cavity that is provided with on the flexible formation piece is for the dumpling moulding provides space basis; The convenient dumpling moulding;
The 5th, the groove that on the flexible formation piece, is provided with has made things convenient for the discharge of gas in the dumpling tripe, and, make dumpling after the demoulding more near manual shape;
The 6th, the thickness of flexible formation piece is increased progressively by middle mind-set edge, has guaranteed that fully the edge skin of finished product dumpling is thin, has further made things convenient for the eliminating of gas;
The 7th, rotating shaft is set on die holder, be for the doubling of forming panel is easy, and, can not misplace;
The 8th, chute is set on die holder, rotating shaft can be moved horizontally in chute, further define the motion track of rotating shaft, rotating shaft is swung, guaranteed the exhaust and the shaping of dumpling;
The 9th, the elastomeric element that in chute, is provided with comprises extension spring or stage clip, all is to implement parallel passing pressurization then in order to make this mechanism at first implement doubling, doubling can not occur and take place with the parallel passing situation of carrying out simultaneously, has guaranteed the normal operation of equipment; Effectively reduce the scrappage of dumpling;
The tenth, rotating driving device and parallel driving apparatus are set, be for separately with two processes of doubling and parallel passing, fully guaranteed the dumpling moulding, improved the operating efficiency of equipment;
The 11, owing to be 5 degree-70 degree, not only can obtain comparatively soft kneading by musculus cutaneus with the hardness of flexible formation piece, and, provide the foundation for the moulding of dumpling.
Description of drawings
Fig. 1 is the station structure sketch map of the existing faric device of annular station food.
Fig. 2 is a food with filling flexible molding device overall structure sketch map.
Fig. 3 is that template and flexible formation piece position concern sketch map.
Fig. 4-Fig. 8 is a flexible molding device inclusion process sketch map.
Fig. 9 is a flexible formation piece cutaway view.
Figure 10 is the cutaway view after the rotation of two templates is accomplished.
Figure 11 is the cutaway view that two templates drive flexible formation piece involution.
Figure 12 is the cutaway view of the independent involution of two flexible formation pieces.
Figure 13 is the structural representation of extension spring for translation mechanism.
Figure 14 is the structural representation of stage clip for translation mechanism.
Figure 15 is higher than the cutaway view of template for flexible formation piece upper end.
Figure 16 is the structure cutaway view of Figure 15 involution.
Figure 17 is the structural representation of the independent involution of Figure 15 flexible formation piece.
Figure 18 is the flexible molding device structural representation of band reshaping device.
Figure 19 is the structural representation of flexible formation piece independence involution among Figure 18.
Figure 20 is clamping device and conveyer belt structure sketch map.
In the accompanying drawing: musculus cutaneus input station 1, annotate filling station 2, shaping station 3, discharging station 4, circular orbit 5; Die holder 6, template 7, flexible formation piece 8, rotating shaft 9, chute 10; Extension spring 11, stage clip 12, reshaping device 13, cavity 14, muscle groove 15; Clamping device 16, left grip block 17, right grip block 18, conveyer belt 19, food with filling 20.
The specific embodiment
Embodiment 1
Shaped device of the present invention is food with filling 20 flexible molding devices; It comprises die holder 6; Two templates 7, be arranged on flexible formation piece 8 on each template 7, drive template 7 with the rotating mechanism of flexible formation piece 8 rotations, drive the translation mechanism that template 7 and flexible formation piece 8 are done reciprocal translational motion together; Said two templates 7 link to each other with die holder 6 through rotating mechanism, and at least one template 7 is connected with translation mechanism.
Die holder 6 both sides are provided with chute 10; At least one rotating shaft 9 passes chute 10; Pass on the template 7 that the rotating shaft 9 of chute 10 connected and be connected with translation mechanism, when translation mechanism drives template 7 and does horizontal reciprocating movement, then move pairing chute 10 in rotating shaft 9 two ends.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all need be provided with chute 10 with die holder 6 junctions.
Said translation mechanism comprises the elastic component that an end is connected with template 7, also is connected with translational drive mechanism on the template 7.Said elastic component is stage clip 12, the stage clip 12 between the two flexible formation pieces 8, the extension spring 11 in template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides that is arranged between two templates 7.Said elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, for example shell fragment etc.Said translational drive mechanism is a cylinder etc.
When using stage clip 12; Because stage clip 12 is arranged between two templates 7 or the two flexible formation pieces 8; And translational drive mechanism is arranged on the outside of template 7 or flexible formation piece 8; The horizontal force that transmits when translational drive mechanism is greater than the pulling force of stage clip 12 and horizontal force direction when opposite with stage clip 12 direction of pull; Then two templates 7 or two flexible formation pieces were opened in 8 minutes, and the horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip 12, and two templates 7 or 8 of two flexible formation pieces are done move toward one another until fitting fully.
When using extension spring 11; Extension spring 11 1 ends are connected on template 7 or the two flexible formation pieces 8, and the other end can be arranged on the optional position of removing template 7 or flexible formation piece 8, when not having other external force; 8 of template 7 or flexible formation pieces receive extension spring 11 pulling force; When the horizontal force that receives translational drive mechanism on the template 7 was opposite with extension spring 11 direction of pull greater than the power of extension spring 11 and horizontal force direction, two templates 7 were each other near until applying, otherwise then two templates 7 or flexible formation piece were opened in 8 minutes.Except extension spring 11 and stage clip 12, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.
Two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The top edge of two flexible formation pieces 8 contact earlier in the extrusion process, and then along the path contact successively at edge-center.Translation mechanism can be installed in the bottom of template 7 or flexible formation piece 8 this moment, so after two flexible formation pieces, 8 EDGE CONTACT arrived to a certain degree, because its elastic characteristic, the cavity 14 of flexible formation piece 8 increased.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.
The hardness of said flexible formation piece 8 is 5 degree-70 degree.
When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein stage casing, a flexible formation piece 8 edge is wavy to arbitrary flexible formation piece 8 protrusions, and another flexible formation piece 8 edges and its outer rim are complementary.
Above-mentioned moulding action is all accomplished on same station.
Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
The forming process of food with filling 20 is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling 20 shaped devices; Be placed with the filling material on the musculus cutaneus; Template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer; Form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism horizontal compressive filling material capsule; Musculus cutaneus outer height descends with the extruding of filling material capsule gradually; Final musculus cutaneus outer contacts under the extruding of flexible formation piece 8 and involution, accomplishes the moulding of imitative manual food with filling 20.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
Embodiment 2
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
Embodiment 3
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
Embodiment 4
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Said template 7 is fixedly connected with flexible formation piece 8, and said flexible formation piece is 8 chimeric, bonding, bolt or be riveted on the template 7.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
Embodiment 5
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Said template 7 is fixedly connected with flexible formation piece 8, and said flexible formation piece is 8 chimeric, bonding, bolt or be riveted on the template 7.Also comprise rotating mechanism, said rotating mechanism comprises the rotating shaft 9 that is installed in respectively on the template 7, and the two ends of rotating shaft 9 all link to each other with die holder 6.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Said template 7 is fixedly connected with flexible formation piece 8, and said flexible formation piece is 8 chimeric, bonding, bolt or be riveted on the template 7.Also comprise rotating mechanism, said rotating mechanism comprises the rotating shaft 9 that is installed in respectively on the template 7, and the two ends of rotating shaft 9 all link to each other with die holder 6.Comprise that also being arranged on die holder 6 both sides is provided with chute 10, at least one rotating shaft 9 passes chute 10.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Said template 7 is fixedly connected with flexible formation piece 8, and said flexible formation piece is 8 chimeric, bonding, bolt or be riveted on the template 7.Also comprise rotating mechanism, said rotating mechanism comprises the rotating shaft 9 that is installed in respectively on the template 7, and the two ends of rotating shaft 9 all link to each other with die holder 6.Comprise that also being arranged on die holder 6 both sides is provided with chute 10, at least one rotating shaft 9 passes chute 10.Said translation mechanism also comprises elastic component, and said elastic component is the extension spring 11 that is arranged on stage clip 12 between two templates 7, is arranged on the template 7 or flexible formation piece 8 outsides.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Said template 7 is fixedly connected with flexible formation piece 8, and said flexible formation piece is 8 chimeric, bonding, bolt or be riveted on the template 7.Also comprise rotating mechanism, said rotating mechanism comprises the rotating shaft 9 that is installed in respectively on the template 7, and the two ends of rotating shaft 9 all link to each other with die holder 6.Comprise that also being arranged on die holder 6 both sides is provided with chute 10, at least one rotating shaft 9 passes chute 10.Said translation mechanism also comprises elastic component, and said elastic component is the extension spring 11 that is arranged on stage clip 12 between two templates 7, is arranged on the template 7 or flexible formation piece 8 outsides.Said two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Said template 7 is fixedly connected with flexible formation piece 8, and said flexible formation piece is 8 chimeric, bonding, bolt or be riveted on the template 7.Also comprise rotating mechanism, said rotating mechanism comprises the rotating shaft 9 that is installed in respectively on the template 7, and the two ends of rotating shaft 9 all link to each other with die holder 6.Comprise that also being arranged on die holder 6 both sides is provided with chute 10, at least one rotating shaft 9 passes chute 10.Said translation mechanism also comprises elastic component, and said elastic component is the extension spring 11 that is arranged on stage clip 12 between two templates 7, is arranged on the template 7 or flexible formation piece 8 outsides.Said two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The hardness of said flexible formation piece 8 is 5 degree-70 degree.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
A kind of forming method of imitative manual food with filling 20; Be positioned over the musculus cutaneus on the faric device shaping station of annular station food; Template 7 upsets of flexible molding device are folded into the outer and are the inclusion state of opening wide, under two flexible formation pieces, the 8 horizontal relative translations on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template 7 drives the relative translation in the horizontal direction together of two flexible formation pieces 8.Described flexible molding device also comprises die holder 6, rotating mechanism and translation mechanism; Said die holder 6 is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece 8 on described two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and template 7 and flexible formation piece 8 horizontal together relative translation under translation mechanism drives have at least one to connect translation mechanism in two templates 7.Said template 7 is fixedly connected with flexible formation piece 8, and said flexible formation piece is 8 chimeric, bonding, bolt or be riveted on the template 7.Also comprise rotating mechanism, said rotating mechanism comprises the rotating shaft 9 that is installed in respectively on the template 7, and the two ends of rotating shaft 9 all link to each other with die holder 6.Comprise that also being arranged on die holder 6 both sides is provided with chute 10, at least one rotating shaft 9 passes chute 10.Said translation mechanism also comprises elastic component, and said elastic component is the extension spring 11 that is arranged on stage clip 12 between two templates 7, is arranged on the template 7 or flexible formation piece 8 outsides.Said two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The hardness of said flexible formation piece 8 is 5 degree-70 degree.Stage casing, a said wherein flexible formation piece 8 edge is to arbitrary flexible formation piece 8 protrusions, and another flexible formation piece 8 edges and its outer rim are complementary.Die holder 6 is installed on the circular orbit of the faric device of annular station food, and moves along circular orbit.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.Clamping device 16 is positioned over the food with filling after the moulding 20 and carries out follow-up balance and packaging process on the conveyer belt 19 again.
Another embodiment: comprise die holder 6, two templates 7, rotating mechanism and translation mechanism; Be respectively arranged with suitable flexible formation piece 8 on said two templates 7; And two templates 7 link to each other with die holder 6 through rotating mechanism respectively, and at least one template 7 is connected with translation mechanism, and this translation mechanism drives the 7 horizontal relative translations of two templates; Flexible formation piece 8 is fixedly installed on the template 7, and that its fixed form has is bonding, chimeric, bolt or the like.Template 7 is provided with rotating mechanism, and rotating mechanism is by the rotary drive mechanism driven rotary; Rotating mechanism comprises the rotating shaft 9 that is separately positioned on two templates, 7 bottoms, and the two ends of rotating shaft 9 all link to each other with die holder 6.Except the structure of rotating shaft 9, other structures that can drive the template rotation all can be applicable to this in the prior art.Die holder 6 both sides are provided with chute 10; At least one rotating shaft 9 passes chute 10; Pass on the template 7 that the rotating shaft 9 of chute 10 connected and be connected with translation mechanism, when translation mechanism drives template 7 and does horizontal reciprocating movement, then move pairing chute 10 in rotating shaft 9 two ends.When two templates 7 all were connected with translation mechanism, then two rotating shafts 9 all need be provided with chute 10 with die holder 6 junctions.Translation mechanism comprises the elastic component that an end is connected with template 7, also is connected with translational drive mechanism on the template 7.Said elastic component is stage clip 12, the stage clip 12 between the two flexible formation pieces 8, the extension spring 11 in template 7 outsides or the extension spring 11 in flexible formation piece 8 outsides that is arranged between two templates 7.Said elastic component is not limited to said structure, and art technology person can draw any technical scheme that realizes above-mentioned functions according to prior art, for example shell fragment etc.Said translational drive mechanism is a cylinder oil cylinder etc.When using stage clip 12; Because stage clip 12 is arranged between two templates 7 or the two flexible formation pieces 8; And translational drive mechanism is arranged on the outside of template 7 or flexible formation piece 8; The horizontal force that transmits when translational drive mechanism is greater than the pulling force of stage clip 12 and horizontal force direction when opposite with stage clip 12 direction of pull; Then two templates 7 or two flexible formation pieces were opened in 8 minutes, and the horizontal force that transmits when translational drive mechanism is during less than the pulling force of stage clip 12, and two templates 7 or 8 of two flexible formation pieces are done move toward one another until fitting fully.When using extension spring 11; Extension spring 11 1 ends are connected on template 7 or the two flexible formation pieces 8, and the other end can be arranged on the optional position of removing template 7 or flexible formation piece 8, when not having other external force; 8 of template 7 or flexible formation pieces receive tension spring tension; When the horizontal force that receives translational drive mechanism on the template 7 was in the opposite direction greater than the power of extension spring 11 and horizontal force direction and tension spring tension, two templates 7 were each other near until applying, otherwise then two templates 7 or flexible formation piece were opened in 8 minutes.Except extension spring and stage clip, other utilize elastic deformation to realize that the structure of translation also can be applicable on this device.Two flexible formation pieces, 8 correspondence positions are provided with cavity 14, are vertically arranged with muscle groove 15 in the cavity 14, and the thickness of flexible formation piece 8 increases to the outer, top from cavity 14 upper edges gradually.The top edge of two flexible formation pieces 8 contact earlier in the extrusion process, and then along the path contact successively at edge-center.Translation mechanism can be installed in the bottom of template 7 or flexible formation piece 8 this moment, so after two flexible formation pieces, 8 EDGE CONTACT arrived to a certain degree, because its elastic characteristic, the cavity 15 of flexible formation piece 8 increased.Cavity 14 inwalls of two flexible formation pieces 8 are respectively arranged with three or two muscle grooves 15.The quantity of muscle groove 15, arrangement mode, shape can be done suitable variation as required.Said flexible formation piece 8 is a silica gel, and its hardness is 5 degree.When two flexible formation pieces 8 are in closure state, overlook above-mentioned flexible formation piece 8, wherein protrude to arbitrary flexible formation piece in stage casing, a flexible formation piece 8 edge, is wavy, and another flexible formation piece edge and its outer rim are complementary.Above-mentioned moulding action is all accomplished on same station.Flexible formation piece 8 upper ends are higher than the upper end of template 7, and both sides, said flexible formation piece 8 upper end are provided with reshaping device.Reshaping device comprises shaping piece 13, and shaping piece 13 is located at both sides, flexible formation piece 8 upper end, and shaping piece 13 is through the horizontal back and forth movement of shaping driving mechanism.After food with filling was accomplished said process, shaping piece 13 was done horizontal back and forth movement under the drive of shaping driving mechanism, realized the shaping of edge sealing once more to food with filling, and the shaping driving mechanism can be all device that power can be provided, for example cylinder, oil cylinders etc.Above die holder 6, be provided with clamping device 16; Be provided with conveyer belt 19 in die holder 6 one sides; Said clamping device 16 comprises clamping arm, left grip block 17, right grip block 18 and the clamping driving mechanism that drives clamping device 16 foldings, and the clamping driving mechanism drives two grip blocks through clamping arm and does vertical or horizontal motion.The food with filling of clamping device after with moulding is positioned over and carries out follow-up balance and packaging process on the conveyer belt again.The forming process of food with filling is: musculus cutaneus is positioned on the flexible formation piece 8 of imitative manual food with filling shaped device; Be placed with the filling material on the musculus cutaneus; Template 7 and flexible formation piece 8 do as a whole under the drive of rotating mechanism with the upwards turnover of musculus cutaneus outer; Form filling material capsule, the musculus cutaneus outer after the turnover is for opening wide state; Template 7 and flexible formation piece 8 do as a whole under the drive of translation mechanism horizontal compressive filling material capsule; Musculus cutaneus outer height descends with the extruding of filling material capsule gradually; Final musculus cutaneus outer contacts also involution under the extruding of flexible formation piece, then reshaping device to its once more shaping seal, food with filling is sealed closely; And similar manual food with filling is accomplished the moulding of imitative manual food with filling at last.
Claims (9)
1. the forming method of an imitative manual food with filling; It is characterized in that: be positioned over the musculus cutaneus on the faric device shaping station of annular station food; The template of flexible molding device (7) upset is folded into the outer and is the inclusion state of opening wide, under the horizontal relative translation of two flexible formation pieces (8) on the flexible molding device; Musculus cutaneus after the turnover from interior to the edge involution gradually, moulding; Said template (7) drives two flexible formation piece (8) relative translations in the horizontal direction together.
2. according to the forming method of the said a kind of imitative manual food with filling of claim 1; It is characterized in that: described flexible molding device also comprises die holder (6), rotating mechanism and translation mechanism; Said die holder (6) is installed on the faric device of annular station food; Be respectively arranged with suitable flexible formation piece (8) on described two templates (7); And two templates (7) link to each other with die holder (6) through rotating mechanism respectively, and the horizontal together relative translation under translation mechanism drives of template (7) and flexible formation piece (8) has at least one to connect translation mechanism in two templates (7).
3. according to the forming method of the said a kind of imitative manual food with filling of claim 2, it is characterized in that: said template (7) is fixedly connected with flexible formation piece (8), and said flexible formation piece (8) is chimeric, bonding, bolt or be riveted on the template (7).
4. according to the forming method of the said a kind of imitative manual food with filling of claim 3, it is characterized in that: also comprise rotating mechanism, said rotating mechanism comprises the rotating shaft (9) that is installed in respectively on the template (7), and the two ends of rotating shaft (9) all link to each other with die holder (6).
5. according to the forming method of the said a kind of imitative manual food with filling of claim 4, it is characterized in that: comprise that also being arranged on die holder (6) both sides is provided with chute (10), at least one rotating shaft (9) passes chute (10).
6. according to the forming method of the said a kind of imitative manual food with filling of claim 5; It is characterized in that: said translation mechanism also comprises elastic component, and said elastic component is for being arranged on stage clip (12) between two templates (7), being arranged on the extension spring (11) in the template (7) or flexible formation piece (8) outside.
7. according to the forming method of the said a kind of imitative manual food with filling of claim 6; It is characterized in that: said two flexible formation piece (8) correspondence positions are provided with cavity (14); Be vertically arranged with muscle groove (15) in the cavity (14), the thickness of flexible formation piece (8) increases to the outer, top from cavity (14) upper edge gradually.
8. according to the forming method of the said a kind of imitative manual food with filling of claim 7, it is characterized in that: the hardness of said flexible formation piece (8) is 5 degree-70 degree.
9. the forming method of said a kind of imitative manual food with filling according to Claim 8, it is characterized in that: said wherein flexible formation piece (a 8) stage casing, edge is to arbitrary flexible formation piece (8) protrusion, and another flexible formation piece (8) edge and its outer rim are complementary.
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| CN111011417A (en) * | 2019-12-11 | 2020-04-17 | 山西长华机械设备有限公司 | Digital dumpling preparation facilities of micro motor driven |
| CN111011420A (en) * | 2019-12-27 | 2020-04-17 | 广州富港万嘉智能科技有限公司 | Dumpling making and selling equipment |
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| CN102805129B (en) | 2015-04-01 |
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