CN102061796A - Paint-free solid wood composite floor board and manufacturing method thereof - Google Patents
Paint-free solid wood composite floor board and manufacturing method thereof Download PDFInfo
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- CN102061796A CN102061796A CN 201010558581 CN201010558581A CN102061796A CN 102061796 A CN102061796 A CN 102061796A CN 201010558581 CN201010558581 CN 201010558581 CN 201010558581 A CN201010558581 A CN 201010558581A CN 102061796 A CN102061796 A CN 102061796A
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Abstract
The invention relates to a paint-free solid wood composite floor board and a manufacturing method thereof. The paint-free solid wood composite floor board comprises a substrate and a veneer layer, wherein the veneer layer is overlaid on the substrate 1; the veneer layer is fiber pores formed by segmenting peeled wood into thin plate bodies, immersing and dyeing the thin plate bodies, performing surface vacuumizing, and performing pressure treatment; an aluminium oxide impregnated film wear-resisting layer is respectively overlaid on the thin plate bodies under a high pressure; and the aluminium oxide impregnated film wear-resisting layer can be filled into the fiber pores. The manufacturing method comprises the following specific process steps of: (1) treating a wood veneer; (2) proportioning, pressurizing and mixing; (3) overlaying a decorative protection layer; (4) gluing; (5) overlaying; (6) balance treatment; and (7) producing a finished product of the floor board. The paint-free solid wood composite floor board has the advantages that: after dyeing, immersing, vacuumizing, pressurizing and compressing, thin plate treatment fluid immerses into fiber pores; simultaneously, wood texture is highlighted more clearly and the product density is increased.
Description
Technical field
The present invention relates to technical field of floor, especially a kind ofly exempt to coat with lacquer solid wooden compound floor and manufacture method thereof.
Background technology
Traditional solid wooden compound floor has that feel is good, good stability, noise is little, comfort level is high, arrange characteristics such as easy to maintenance.Many, the more apparent natures of its style pattern, uniqueness, price material benefit simultaneously, the machining accuracy height; But its mass discrepancy is big, the external coating complex process, and production efficiency is low, no standardization, the shading process disunity, the coating surface abrasion resistance is poor, can't carry out industrial standardization production.And though consolidated floor effectively reduces production costs, reduces that the Nature destroys, technology is simple, of many uses, designs and varieties are many, indeformable, fire prevention, wear-resisting, safeguard simple, the characteristics such as easy of constructing; But it is compared self texture with solid wood and differs greatly, light weight, and not water-fast, color is single, decorates homogeneity, no timber verisimilitude, no solid wood texture.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art part, and a kind of energy-saving and environmental protection are provided and reduce manufacturing cost, can guarantee simultaneously the annual ring texture and the comfortable thick and heavy sense of the natural formation of solid wood itself, remove the multilayer paint coating process of follow-up complexity again from.Its main performance advantage is: compare with traditional consolidated floor, specification is big; Designs and varieties are more, the solid wood effect is not only arranged but also be not the wood grain substitute; Ground whole structure after the laying is good.Nature wood grain color and luster is even, good visual effect.Drawbacks such as the strengthening composite floor feel is stiff have been avoided.Compare with wooden floor, the surface abrasion resistance height has higher fire resistance, and the anti-pollution corrosive power is strong, and resistance to compression, shock resistance are good.Be more convenient for cleaning, nursing.Dimensional stability is good, is difficult for arch camber, and it is convenient to lay.Price is also more cheap.Compare with common solid wooden compound floor, have more elegant nature, surface abrasion resistance is good, feel is comfortable, the characteristics of good heat insulating, more environmental protection; Have more dimensional stability preferably simultaneously, install effective; And insect protected, not combustion-supporting, not reflex action distortion; The more important thing is that it does not need repeatedly technology application paint, just can be to the same industrialized standard production of consolidated floor.From multi-angle such as protecting forest resources, it is the regeneration product on other class floor.That floor development finally reaches is durable, wear-resisting, easily arrange and the excellent decoration effect arranged.
The present invention also provides a kind of technology to exempt to coat with lacquer the solid wooden compound floor manufacture method simply, efficiently.
The object of the present invention is achieved like this:
A kind ofly exempt to coat with lacquer solid wooden compound floor, optional majority layer or reinforcement base material and wooden cortex, the wood cortex overlays on base material, it is characterized in that, described wooden cortex is to be divided into thin plate after digging skin through timber, thin plate soaks to be encrypted the apparent line of the wooden cortex in dyeing back and vacuumizes the fiber pore that the pressurization back forms by the surface, and dipping glued membrane wearing layer or the roller coat one deck wearing layer that high pressure overlays one deck alundum (Al gone back on the thin plate surface.
A kind ofly realize described manufacture method of exempting to coat with lacquer solid wooden compound floor, concrete processing step is:
(1), the processing of wood leather single plate:
1. A selects materials: select the thick solid wood wood leather single plate of 1mm-5mm for use, indexs such as texture on demand, color, size are selected suitable wood leather single plate, and are standby;
B selects materials: use traditional multi-layer floor and consolidated floor as base material, for example composite board, consolidated floor base material etc.;
2. bundle is expected: the neat bundle of several piece wood leather single plate is placed on the falsework, and with workpiece adjacent two wood leather single plates is separated, the 2cm of being separated by between plate body and the plate body ties up with every bundle 20-25 piece, so that next step blank plate physical efficiency fully contacts treatment fluid;
3. charging: the falsework that will fill wood leather single plate is again steadily put into the treating of wood hermetically sealed can, puts neat;
4. vacuumize: use the liquid-ring type evacuator, the wood leather single plate in the encapsulation process jar is vacuumized processing, about 1-2 of time hour, reach air-free state in the wood leather single plate fiber pore, make things convenient for treatment fluid to enter pore;
(2), batching, pressurization mixing, drying, sanding are decided thick:
1., be equipped with treatment fluid: with 40% water-base resin, 10% monomer, 20% pigment, the 1%-3% auxiliary agent, the 26%-29% base-material evenly mixes made treatment fluid in 20-30 minute, to add the water-base cement mixture simultaneously, conveniently when overlaying the alundum (Al abrasion-proof paper, can glue together mutually with the light face, under vacuum state, press the 1-3 multiple proportions example of timber capacity, inject in the encapsulation process jar, make wood leather single plate guarantee to be submerged in fully in the treatment fluid, the liquid level of treatment fluid can exceed more than the 50cm of eminence plate body on the falsework, because be the treatment fluid colored fluid, treatment fluid can help wood leather single plate to improve stress and show the line effect;
Water-base resin can select for use in acrylic acid or emulsion or the silicon benzene any one or mix to use and to add binder again, its effect is to make the fiber pore of wood leather single plate reach moist effect, create conditions for the back overlays wearing layer, dissolve each other more when making wearing layer bonding, improve adhesive power;
Monomer can select for use in polyvinyl alcohol or acrylamide or acid of good fortune horse or the emulsion any one or mix to use;
Pigment can select for use organic or inorganic class pigment, dyestuff, printing ink to be used, and its effect is that color is retained in the fiber pore, reaches to show the line effect, strengthens contrast;
Auxiliary agent is mixed according to a certain percentage by dispersing agent and wetting agent and bleeding agent and forms, and helps treatment fluid to play a greater role:
Base-material is a water;
In the above-mentioned treatment fluid, can suitably add the 1%-3% binder, binder is a thermal activation type aqueous polyurethane dispersion agent, behind the adding binder, can suitably reduce the component of water and auxiliary agent;
2. pressurization: to the pressurization of encapsulation process jar, the pressurization scope is controlled at 10-14pa, and constant voltage 4 hours makes fiber pore 100% suction treatment fluid formation fiber pore on the wood leather single plate;
3. pressure release, air-dry: with the air pressure in the encapsulation process jar progressively pressure release discharge remaining treatment fluid then to atmospheric pressure state, take out wood leather single plate and be placed on indoor appointed area natural air drying 8-12 hour; Surface drying phenomenon non-processor liquid sagging;
4. dry: separate the wood leather single plate that ties together is blocks of, use mesh dryer (traditional timber drier) again, with 6-12 rice/minute rate of drying, with the wood leather single plate drying, aridity is the 8-12 degree, as does not reach this value range, repeats dry till reaching requirement again;
5. precompressed/hot pressing: use trigger squeeze (traditional timber pressure attached machine) hot pressing 2-4 hour, wood leather single plate is flattened;
6. sanding is fixed thick: adopt sander select for use No. 120 or No. 180 abrasive bands to the sanding of wood leather single plate positive and negative, speed be 12-15 rice/minute, accurately determine desired thickness, tolerance is controlled at positive and negative 0.01mm;
(3), overlay the decoration topping
High temperature overlays wearing layer: with the fixed wood leather single plate after thick of sanding, adopt the traditional handicraft of producing consolidated floor, overlay alundum (Al wearing layer or application alundum (Al wearing layer between 200 ℃～400 ℃ of temperature;
(4), gluing: adopt traditional multilayer coating technique, at first multi-layer floor on the above qualified wood leather single plate coated on bottom side of having handled well is overlayed glue; Then, choose the base material front again and be coated with top board glue;
(5), overlay: adopt traditional composite floor board its press-paste technique,, be pressed onto the pressing plate glue glued adhesion and solidify with the gluing sheet material that multi-layer laminated plate is colded pressing or got ready more than the hot pressing;
(6), Balance Treatment: adopt conventional composite floor Balance Treatment technology, handle,, make it to become the floor blank to adjust timber stress with constant temperature and humidity;
(7), produce the ground board finished product:
1. fine finishining: traditionally, cut into appointment specification plates with hacking, to floor blank material and arranged on left and right sides face mortice opening, to the forward and backward two sides of blank plate body mortice opening, make the floor of specifying specification with vertical double end tenoner with horizontal double end tenoner;
2. packing such as choosing: the finished product complete examination, grade, adopt packing machine heat shrinkage film packing, go into library storage at last.
The invention has the beneficial effects as follows:
1, on base material, overlays the wooden cortex of encrypting apparent line thin plate, thin plate is to be split to form after solid wood digs skin, so its texture pattern is constant, and annual ring texture and comfortable thick and heavy sense with the natural formation of solid wood itself, after the dyeing immersion and vacuumizing the pressurization encryption, make the thin plate treatment fluid immerse the fiber pore, the more clear wood grain that highlights of while, increase product density, use as wooden skin, overlay with common substrate on, both guaranteed it as the luxurious naturally texture attractive in appearance in floor, can save log resource than traditional wooden floor again; In thin plate and fiber pore after the dyeing immersion, dyestuff evenly is attached in the thin plate fiber pore, the multilayer lacquer spraying technique of operation behind the existing timber of minimizing, and polyvinyl alcohol can be strengthened tensile strength and toughness, the cold-and-heat resistent distortion, increase whole degree, improve tension, anti-twist deformation performance;
2, the thin plate surface utilizes the dipping glued membrane wearing layer covering protection of alundum (Al; make texture, dyestuff, wearing layer and thin plate can be fused into unified integral body; can obtain that aesthetic feeling is strong, definition is high; has the natural colored texture; and this thin plate as wooden cortex, according to traditional multi-layer floor technology, is overlayed on base material; base material can adopt the timber of common, inexpensive to replace, and makes manufacturing cost reduce greatly.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a process chart of the present invention.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
As depicted in figs. 1 and 2, a kind ofly exempt to coat with lacquer solid wooden compound floor, comprise base material 1 and wooden cortex 2, wood cortex 2 overlays on base material 1, it is characterized in that described wooden cortex 2 is to be divided into thin plate after digging skin through timber, vacuumizes the fiber pore 3 that the back pressurized treatments forms by the surface after the thin plate soaking and dyeing, thin plate also high pressure overlays the dipping glued membrane wearing layer 4 of one deck alundum (Al, and dipping glued membrane wearing layer 4 can be packed in the fiber pore 3.
A kind ofly realize described manufacture method of exempting to coat with lacquer solid wooden compound floor, concrete processing step is:
(1), the processing of wood leather single plate:
1. A selects materials: select the thick solid wood wood leather single plate of 1mm-5mm for use, indexs such as texture on demand, color, size are selected suitable wood leather single plate, and are as wooden cortex 2, standby;
B selects materials: use traditional multi-layer floor and consolidated floor as base material 1, for example composite board, consolidated floor base material etc.;
2. bundle is expected: the neat bundle of several piece wood leather single plate is placed on the falsework, and with workpiece adjacent two wood leather single plates is separated, the 2cm of being separated by between plate body and the plate body ties up with every bundle 20-25 piece, so that next step blank plate physical efficiency fully contacts treatment fluid;
3. charging: the falsework that will fill wood leather single plate is again steadily put into tension wood processing hermetically sealed can, puts neat;
4. vacuumize: vacuumize processing method by timber with the liquid-ring type evacuator, the wood leather single plate that tension wood is handled in the hermetically sealed can vacuumizes processing, about 1-2 of time hour, reaching no air in the wood fiber pore 3, thereby make the interior vacuum of encapsulation process jar reach 0.08Pa;
(2), batching, pressurization mix:
1., be equipped with treatment fluid: with the 30%-40% water-base resin, the 5%-10% monomer, 10%-20% pigment, the 5%-%10 binder, the 1%-3% auxiliary agent, the 17%-49% base-material evenly mixes made the colored fluid treatment fluid in 20-30 minute, under vacuum state, press the 1-3 multiple proportions example of timber capacity, inject in the encapsulation process jar, make wood leather single plate guarantee to be submerged in fully in the treatment fluid, it is above and maintain certain atmospheric pressure space that the liquid level of treatment fluid can exceed the 50cm of eminence plate body on the falsework, and treatment fluid can help wood leather single plate to improve stress and show the line effect;
Water-base resin can select for use in acrylic acid or emulsion or the silicon benzene any one or mix to use and to add binder again, its effect of binder is to make the fiber pore of wood leather single plate reach moist effect, create conditions for the back overlays wearing layer, dissolve each other more when making wearing layer bonding, improve adhesive power;
Monomer can select for use in polyvinyl alcohol or acrylamide or acid of good fortune horse or the emulsion any one or mix to use;
Pigment can select for use organic or inorganic class pigment, dyestuff, printing ink to be used, and its effect is that color is retained in the fiber pore, reaches to show the line effect, strengthens contrast;
Auxiliary agent is mixed according to a certain percentage by dispersing agent and wetting agent and bleeding agent and forms; Better help into effect to reach;
Base-material is a water;
In the above-mentioned treatment fluid, the 5%-10% binder can be suitably added, behind the adding binder, the component of water and auxiliary agent can be suitably reduced;
2. pressurization: the encapsulation process jar is pressurizeed, the pressurization scope is controlled at 10-14pa, and constant voltage 4 hours makes fiber pore 100% suction treatment fluid formation fiber pore chromoplast on the wood leather single plate, clear timber self texture that highlights reaches increase wood leather single plate density and weight and shows the line effect simultaneously;
3. pressure release, air-dry: with the air pressure in the encapsulation process jar progressively pressure release discharge remaining treatment fluid then to atmospheric pressure state, take out wood leather single plate and be placed on indoor appointed area natural air drying 8-12 hour, reaching the surface does not have moisture or fluid, touches with hand, tack-free;
4. dry: separately blocks of the wood leather single plate that ties together, with traditional guipure wood skin drier, with 6-12 rice/minute rate of drying, with the wood leather single plate drying, aridity is the 8-12 degree, as do not reach this value range, and repeating drying again till reaching requirement, treatment fluid curing is retained in to reach in fiber pore and the annual ring and shows line and cipher round results;
5. precompressed/hot pressing: with traditional timber pressure attached machine hot pressing 2-4 hour, wood leather single plate is flattened, reaching surfacing does not have the bending phenomenon, because with after the drier drying, its wood leather single plate can produce shrinkage strain, so adopt this step can solve this class problem;
6. sanding is fixed thick: adopt the traditional timber sander select for use No. 120 or No. 180 abrasive bands to the sanding of wood leather single plate positive and negative, speed be 12-15 rice/minute, accurately determine desired thickness, tolerance is controlled at positive and negative 0.01mm, the effect of this step is because the wood leather single plate surface may residual treatment liquid, needs to adopt sanding to handle, and treatment fluid is removed, highlight the effect of annual ring and texture, and then choose to possess and encrypt the qualified products that show the line effect;
(3), overlay the decoration topping
4. high temperature overlays wearing layer: with the fixed wood leather single plate after thick of sanding, adopt to produce the traditional handicraft of consolidated floor, the wood leather single plate after overlaying alundum (Al wearing layer 4 or application alundum (Al wearing layer 4 and handle between 200 ℃～400 ℃ of temperature closely glues mutually; The wear-resisting effect that reaching wear-resisting revolution 3000～8000 changes gets final product, because the water-base resin in the treatment fluid makes the fiber pore of wood leather single plate reach moist effect (owing in the treatment fluid binder being arranged), so when overlaying the alundum (Al wearing layer, wearing layer can dissolve each other with the wood leather single plate fiber better;
(4), gluing: adopt traditional multilayer coating technique, at first multi-layer floor on the above qualified wood leather single plate coated on bottom side of having handled well is overlayed glue; Then, choose base material 1 front again, be coated with top board glue;
(5), overlay: adopt traditional composite floor board its press-paste technique,, be pressed onto the pressing plate glue glued adhesion and solidify with the gluing sheet material that multi-layer laminated plate is colded pressing or got ready more than the hot pressing;
(6), Balance Treatment: adopt conventional composite floor Balance Treatment technology, handle,, make it to become the floor blank of exempting to coat with lacquer composite floor board to adjust timber stress with constant temperature and humidity;
(7), produce the ground board finished product:
1. fine finishining: traditionally, cut into appointment specification plates with hacking, to blank plate body and arranged on left and right sides face mortice opening, to the forward and backward two sides of blank plate body mortice opening, make the floor of specifying specification with vertical double end tenoner with horizontal double end tenoner;
2. packing such as choosing: the finished product complete examination, grade, adopt packing machine heat shrinkage film packing, go into library storage at last.
Above-described specific embodiment only is preferred embodiment of the present invention, and the equivalent arrangements of being done according to the present patent application claim all should be technology of the present invention and contains such as.
Claims (3)
1. exempt to coat with lacquer solid wooden compound floor for one kind, comprise base material (1) and wooden cortex (2), wood cortex (2) overlays on base material (1), it is characterized in that, described wooden cortex (2) is to be divided into thin plate after digging skin through timber, vacuumize the fiber pore (3) that the back pressurized treatments forms by the surface after the thin plate soaking and dyeing, thin plate also high pressure overlays the dipping glued membrane wearing layer (4) of one deck alundum (Al, and dipping glued membrane wearing layer (4) can be packed in the fiber pore (3).
2. make above-mentioned method of exempting to coat with lacquer solid wooden compound floor for one kind, it is characterized in that, may further comprise the steps:
(1), the processing of wood leather single plate:
1. A selects materials: select the thick solid wood wood leather single plate of 1mm-5mm for use, indexs such as texture on demand, color, size are selected suitable wood leather single plate, and are as wooden cortex (2), standby;
B selects materials: use traditional multi-layer floor and consolidated floor as base material (1);
2. bundle is expected: the neat bundle of several piece wood leather single plate is placed on the falsework, and with workpiece adjacent two wood leather single plates is separated, the 2cm of being separated by between plate body and the plate body ties up with every bundle 20-25 piece;
3. charging: the falsework that will fill wood leather single plate is again steadily put into tension wood processing hermetically sealed can;
4. vacuumize: vacuumize processing method with the liquid-ring type evacuator by timber, the wood leather single plate that tension wood is handled in the hermetically sealed can vacuumizes processing, and about 1-2 of time hour, the fiber pore (3) of formation;
(2), batching, pressurization mixing, drying, sanding are decided thick:
1., be equipped with treatment fluid: 30%-40% water-base resin, 5%-10% monomer, 10%-20% pigment, 5%-%10 binder, 1%-3% auxiliary agent, 17%-49% base-material are evenly mixed made the colored fluid treatment fluid in 20-30 minute, under vacuum state, press 3 multiple proportions examples of timber capacity, inject in the encapsulation process jar;
Water-base resin can be selected any one in acrylic acid or emulsion or the silicon benzene for use;
Monomer can be selected any one in polyvinyl alcohol or acrylamide or acid of good fortune horse or the emulsion for use;
Pigment can select for use organic or inorganic class pigment, dyestuff, printing ink to be used;
Auxiliary agent is mixed by dispersing agent and wetting agent and bleeding agent and forms;
Base-material is a water;
2. pressurization: to the pressurization of encapsulation process jar, the pressurization scope is controlled at 10-14pa, constant voltage 4 hours;
3. pressure release, air-dry: with the air pressure in the encapsulation process jar progressively pressure release discharge remaining treatment fluid then to atmospheric pressure state, take out wood leather single plate and be placed on indoor appointed area natural air drying 8-12 hour;
4. dry: separate the wood leather single plate that ties together is blocks of, use the traditional timber mesh dryer again, with 6-12 rice/minute rate of drying, with the wood leather single plate drying, aridity is the 8-12 degree;
5. precompressed/hot pressing:, wood leather single plate is flattened with traditional timber pressure attached machine hot pressing 2-4 hour;
6. sanding is fixed thick: adopt sander select for use No. 120 or No. 180 abrasive bands to the sanding of wood leather single plate positive and negative, speed be 12-15 rice/minute, accurately determine desired thickness, tolerance is controlled at positive and negative 0.01mm;
(3), overlay the decoration topping
High temperature overlays wearing layer: with the fixed wood leather single plate after thick of sanding, adopt to produce the traditional handicraft of consolidated floor, the wood leather single plate after overlaying alundum (Al wearing layer (4) or application alundum (Al wearing layer (4) and handle between 200 ℃～400 ℃ of temperature closely glues mutually;
(4), gluing: adopt traditional multilayer coating technique, at first multi-layer floor on the above qualified wood leather single plate coated on bottom side of having handled well is overlayed glue; Then, choose base material (1) front again, be coated with top board glue;
(5), overlay: adopt traditional composite floor board its press-paste technique,, be pressed onto the pressing plate glue glued adhesion and solidify with the gluing sheet material that multi-layer laminated plate is colded pressing or got ready more than the hot pressing;
(6), Balance Treatment: adopt conventional composite floor Balance Treatment technology, handle,, become the floor blank to adjust timber stress with constant temperature and humidity;
(7), produce the ground board finished product:
1. fine finishining: traditionally, cut into appointment specification plates with hacking, to floor blank material and arranged on left and right sides face mortice opening, to the forward and backward two sides of blank plate body mortice opening, make the floor of specifying specification with vertical double end tenoner with horizontal double end tenoner;
2. packing such as choosing: the finished product complete examination, grade, adopt packing machine heat shrinkage film packing, go into library storage at last.
3. according to the described manufacture method of exempting to coat with lacquer solid wooden compound floor of claim 2, it is characterized in that, in the described treatment fluid, can suitably add the 5%-10% binder.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010558581A CN102061796B (en) | 2010-11-23 | 2010-11-23 | Paint-free solid wood composite floor board and manufacturing method thereof |
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| CN201010558581A CN102061796B (en) | 2010-11-23 | 2010-11-23 | Paint-free solid wood composite floor board and manufacturing method thereof |
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| CN102061796A true CN102061796A (en) | 2011-05-18 |
| CN102061796B CN102061796B (en) | 2012-10-10 |
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| CN105220861A (en) * | 2015-10-29 | 2016-01-06 | 浙江大东吴绿家木业有限公司 | A kind of novel double-layer structure solid wooden compound floor and preparation method |
| CN105500482A (en) * | 2016-01-21 | 2016-04-20 | 中山市大涌镇生产力促进中心 | Manufacturing method of paint-free technical wood |
| CN105904563A (en) * | 2016-06-28 | 2016-08-31 | 福建农林大学 | Method of processing wild jujube wood gold thread timber door |
| CN106078946A (en) * | 2016-06-21 | 2016-11-09 | 福建森源家具有限公司 | A kind of heat pressing process of natural veneer |
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