CN107013010A - The method that layering forging and stamping prepare high stability solid wooden compound floor - Google Patents
The method that layering forging and stamping prepare high stability solid wooden compound floor Download PDFInfo
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- CN107013010A CN107013010A CN201710192125.2A CN201710192125A CN107013010A CN 107013010 A CN107013010 A CN 107013010A CN 201710192125 A CN201710192125 A CN 201710192125A CN 107013010 A CN107013010 A CN 107013010A
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- compound floor
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- wooden compound
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F1/00—Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Floor Finish (AREA)
Abstract
The present invention relates to the method that layering forging and stamping prepare high stability solid wooden compound floor, the preparation method comprises the following steps：（1）It is prepared by base material：Wooden veneer from moisture content 6 ~ 12%, base material is obtained after sequentially passing through cloth glue, assembly, cold pressing, hot pressing；The number of plies of the solid wooden compound floor is more than three layers, hot pressing is by the way of " layering forging and stamping ", specially first assembly suppresses at least one layer of middle Wooden veneer base and each at least one layer of Wooden veneer base of upper and lower both sides, and assembly is hot-forming again after repairing respectively；（2）Surface is posted；（3）Mortice opening；（4）Top finishing；（5）Edge sealing processing.High stable type solid wooden compound floor burst size of methanal produced by the present invention is low, moisture content is uniform, good stability of the dimension, and water resistance is excellent and effect stability, can effectively solve the problem on deformation such as floor drying shrinkage bulking.
Description
Technical field
The present invention relates to the method that layering forging and stamping prepare high stability solid wooden compound floor, belong to solid wooden compound floor processing
Technical field.
Background technology
Floor as interior decoration product throughout huge numbers of families, but in the market on floor cracking, buckling deformation etc.
Complain of common occurrence, most problems are caused by because of floor, moisture content is uneven during preparation and use.For upper
Quality problems are stated, manufacturer generally uses following four mode to handle floor to reach certain waterproof effect：
（1）Edge sealing：As described in application number CN200520060045.4, one layer of stone of spraying covering on the groove and tenon of floor side
Wax protective layer, paraffin waterproof effect is good, adhesive force is high, and this method is also widely adopted, but paraffin is on the high side, stability
Difference, easily solidification, plate face is easily polluted in spraying process, is difficult to clean off, so as to influence floor surface attractive in appearance.Therefore, some enterprises
Research and development new water repellent is to substitute the paraffin of costliness, a kind of consolidated floor envelope as disclosed in application number CN201010219782.X
Side agent, is mainly mixed with by beeswax, resin, esters solvent and alkane solvents and formed, and in CN201310125807.3
Disclosed a kind of non-degradable Corn Starch Glue etc., the waterproofing agent species of enterprise development is various, and excellent to cheap, water resistance
Different, environmental protection research direction development, but its term of validity is unstable, is easy to run off or fails.In addition, also Some Enterprises are being applied
Adorn in technique and floor side is directly subjected to envelope paint processing, though certain waterproof action can be played temporarily, paint film fragility is big, one
Denier cracking, come off, not only influence product attractive in appearance, and end face will lose waterproof effect, floor can still make moist deformation.
（2）Add waterproof interlayer：A kind of waterproof Sound insulation flooringses as described in CN201320511513.X, by substrate
One layer of waterproof beeswax layer is laid in lower section, and this adhesive property to adhesive requires higher, and production cost is higher.
（3）Assembly structure：A kind of five-layered thick core wood compound floor board manufacturer as described in CN200610086625.X
Method, it is during assembly that the direction of wooden fibers of dash board is consistent with backboard direction, it is vertical with core plate direction, because the glue molding of slab is
By the blanket glued veneer layer between table, plate and sandwich layer, it can eliminate using caused dash board stress deformation during single flaggy, maintain ground
Board size stability.But when slab is integrally pressed, end layer adhesive first solidifies, and end layer hydrone can be moved to intermediate layer, be caused
Slab intermediate layer moisture content is higher than end layer, thus the easy bubbling deformation during ground heating of floor intermediate layer.
（4）Veneer impregnation process：A kind of full poplar layering solid wooden compound floor as described in CN201110245727.2
Manufacture method, board using poplar board is handled by vacuum pressed impregnated melamine formaldehyde resin method, can be significantly improved
Single plate intensity, dimensional stability and water proofing property.But hard fragility is big after the viscosity, solidification due to resin, dry and glued mistake
Moisture evaporation in journey, can cause slab craze and transfiguration.
（5）Mortice opening：Such as：Lock, flat button, back of the body groove etc., are influenceed to produce after mating formation except that can avoid floor by humiture
Warpage, the problems such as arch upward, and lock, flat button design are also convenient for mating formation.Such as application number CN201210205108.5,
CN201110183883.0 etc. of all kinds, baroque shackle designs, are proved according to production practices, and lock is more complicated,
Cost can also increase, and tensile strength diminishes, and still can cause the problems such as excessive occlusion gap, dropout, lock are damaged.
The content of the invention
The purpose of the present invention is that the defect existed for above-mentioned processing method prepares high stability solid wood there is provided layering forging and stamping
The method of composite floor board.
The technical solution adopted for the present invention to solve the technical problems is：
The method that layering forging and stamping prepare high stability solid wooden compound floor, the preparation method comprises the following steps：
（1）It is prepared by base material：Wooden veneer from moisture content 6 ~ 12%, is obtained after sequentially passing through cloth glue, assembly, cold pressing, hot pressing
Base material；
The number of plies of the solid wooden compound floor is more than three layers, and hot pressing is specially first assembly pressure by the way of " layering forging and stamping "
At least one layer of middle Wooden veneer base and each at least one layer of Wooden veneer base of upper and lower both sides are made, after repairing respectively
Assembly is hot-forming again；
（2）Surface is posted；
（3）Mortice opening；
（4）Top finishing；
（5）Edge sealing processing.
It is preferred that, the number of plies of the solid wooden compound floor is more than four layers, step（1）In the mode of " layering forging and stamping " have
Body is that first assembly suppresses at least two layers of middle Wooden veneer base and each at least one layer of Wooden veneer base of upper and lower both sides,
Assembly is hot-forming again after repairing respectively.
It is furthermore preferred that the number of plies of the solid wooden compound floor is seven layers, first assembly suppresses three layers of middle Wooden veneer
Base and each two layers of Wooden veneer base of upper and lower both sides, assembly is hot-forming again after repairing respectively.
It is preferred that, step（2）Surface is posted specially：Natural precious wood skin or recombinant decorative list are posted in substrate upper surface
Plate, balance layer veneer is posted in base material lower surface.
It is preferred that, step（3）Slotted in the way of " the flat button in horizontal lock-longitudinal direction ", " laterally lock " tool
Body is that male and female tapered end and lock match on solid wooden compound floor width, in the center line of male locked groove and female locked groove
Heart line aligns, and " the flat button in longitudinal direction " is specially that male and female tapered end and locked groove match on solid wooden compound floor length direction.
It is preferred that, during the male and female locked groove in " laterally lock " is trapezoidal, triangle or circular arc, " the flat button in longitudinal direction "
Locked groove be circular arc.
It is preferred that, step（4）Middle upper and lower surface covers with paint, lacquer, colour wash, etc. UV paints, PU paints, vegetable oil or any two kinds of compound.
It is preferred that, step（5）Middle concrete operations are as follows：Edge sealing agent first heats melting, and maintains temperature to be 100 ~ 115 DEG C,
It is evacuated to by high-pressure pump in nozzle and is at the uniform velocity sprayed on step（4）Obtained floorboard side, quantity for spray is 20 ~ 40g/m2, the envelope
Side agent is formed by the Raw material processing of following parts by weight：80-90 parts of polyethylene, 8-15 parts of bee glue powder, 2-5 parts of organobentonite.
Propolis is the viscous secretion that honeybee gathers from tree bud or bark, and research finds that propolis has the chemical group of complexity
Into planting fragrant fat, more than 30 kinds of flavonoids, more than ten including more than 30 and plant aromatic acids etc., propolis is described as " natural
Small Drug Storage ", be precious natural wide spectrum antibiotics, have to various bacteria, fungi, germ etc. and significantly suppress and kill work
With the appropriate bee glue powder of addition utilizes its natural broad-spectrum antiseptic bactericidal property, realizes the antibiotic property of solid wooden compound floor of the present invention
Can, it is to avoid floorboard side goes mouldy, infested etc., greatly prolongs the service life of solid wooden compound floor.
Bentonite addition is also the great discovery of present inventor, and organobentonite has good thixotroping
Added in property, suspension stability, high-temperature stability, chemical stability, edge sealing agent prescription after appropriate organobentonite stirs,
Stable dispersion can be formed, that is, realize the stable homogeneous of edge sealing agent, also significantly improve edge sealing agent film forming homogeneity,
Ageing resistace and peeling resistance.
It is preferred that, the edge sealing agent is formed by the Raw material processing of following parts by weight：85 parts of polyethylene, 12 parts of bee glue powder, has
3 parts of machine bentonite.
It is preferred that, the seeds of the Wooden veneer for one or both of poplar, Eucalyptus, birch, pine more than, it is described
Balance layer veneer is birch veneer.
The invention has the advantages that：
（1）Using the second pressing technique of " three layers of forging and stamping "：Mechanical stability based on three-decker, by being layered hot pressing by plate
Moisture content is adjusted to uniform and stable in base, is substantially discharged the formaldehyde in slab, product is reached requirement；Simultaneously as just
Reverse side is all by sufficiently repairing, and veneer internal stress is fully discharged, and mechanical property is more stablized；
（2）Flat shackle designs：According to practical condition, technique is simple, can not only reduce the phenomenons such as termination crack, maintains ground
Plate Stability Analysis of Structures, can also improve 4 ~ 6% by product volume recovery；
（3）Edge sealing processing：Using the good chemical stability of polyethylene, it is aided with bee glue powder and organobentonite, edge sealing agent product
Do not influenceed by epidemic disaster, waterproof effect persistently, while also having antibacterial, wear-resisting, stain resistance, is easy to the advantage of cleaning.
High stable type solid wooden compound floor burst size of methanal produced by the present invention is low, moisture content uniform, good stability of the dimension,
Water resistance is excellent and effect stability, can effectively solve the problem on deformation such as floor drying shrinkage bulking.
Brief description of the drawings
Fig. 1 is the horizontal buckle structure schematic diagram in the present invention;
Fig. 2 is the flat structural representation detained in longitudinal direction in the present invention.
Embodiment
Below by specific embodiment, and with reference to accompanying drawing, technical scheme is described in further detail.
Embodiment 1：
The method that layering forging and stamping prepare high stability solid wooden compound floor, the preparation method comprises the following steps：
（1）It is prepared by base material：Wooden veneer from moisture content 6%, base is obtained after sequentially passing through cloth glue, assembly, cold pressing, hot pressing
Material, the seeds of the Wooden veneer are poplar；
The number of plies of the solid wooden compound floor is four layers, and hot pressing is specially that first assembly is suppressed by the way of " layering forging and stamping "
Two layers of middle Wooden veneer base and each one layer of Wooden veneer base of upper and lower both sides, the assembly hot pressing again after repairing respectively
Shaping；
（2）Surface is posted：Natural precious wood skin is posted in substrate upper surface, balance layer veneer is posted in base material lower surface, it is described
Balance layer veneer is birch veneer
（3）Mortice opening：As illustrated in fig. 1 and 2, slotted in the way of " the flat button in horizontal lock-longitudinal direction ", it is described " laterally to lock
Button " is specially that on solid wooden compound floor width, male tapered end, female tapered end and lock match, the center line of public locked groove with
The center line alignment of female locked groove, " the flat button in longitudinal direction " is specially male and female tapered end and lock on solid wooden compound floor length direction
Groove matches, and the male and female locked groove in " the laterally lock " is trapezoidal, and the locked groove in " the flat button in longitudinal direction " is circular arc；
（4）Top finishing, upper and lower surface covers with paint, lacquer, colour wash, etc. UV paints；
（5）Edge sealing processing, concrete operations are as follows：Edge sealing agent, which is first heated, is melt into stable dispersion, and maintains temperature to be 100
DEG C, it is evacuated to by high-pressure pump in nozzle and is at the uniform velocity sprayed on step（4）Obtained floorboard side, quantity for spray is 200g/m2, the envelope
Side agent is formed by the Raw material processing of following parts by weight：80 parts of polyethylene, 15 parts of bee glue powder, 5 parts of organobentonite.
Embodiment 2：
The method that layering forging and stamping prepare high stability solid wooden compound floor, the preparation method comprises the following steps：
（1）It is prepared by base material：Wooden veneer from moisture content 12%, base is obtained after sequentially passing through cloth glue, assembly, cold pressing, hot pressing
Material, the seeds of the Wooden veneer are Eucalyptus；
The number of plies of the solid wooden compound floor is seven layers, and first assembly suppresses three layers of middle Wooden veneer base and upper and lower two
The Wooden veneer base of each two layers of side, assembly is hot-forming again after repairing respectively；
（2）Surface is posted：Recombinant decorative veneer is posted in substrate upper surface, balance layer, the balance are posted in base material lower surface
Layer veneer is birch veneer；
（3）Mortice opening；Slotted in the way of " the flat button in horizontal lock-longitudinal direction ", " the laterally lock " is specially in reality
On wood composite floor width, male and female tapered end and lock match, the center line pair of the center line of male locked groove and female locked groove
Together, described " the flat button in longitudinal direction " is specially that male and female tapered end and locked groove match on solid wooden compound floor length direction；It is described " horizontal
To lock " in male and female locked groove to be trapezoidal, the locked groove in " the flat button in longitudinal direction " is circular arc.
（4）Top finishing, upper and lower surface covers with paint, lacquer, colour wash, etc. PU paints；
（5）Edge sealing processing, concrete operations are as follows：Edge sealing agent first heats melting, and maintains temperature to be 115 DEG C, passes through high pressure pumping
Step is at the uniform velocity sprayed on into nozzle（4）Obtained floorboard side, quantity for spray is 40g/m2, the edge sealing agent is by following parts by weight
Raw material processing form：90 parts of polyethylene, 8 parts of bee glue powder, 2 parts of organobentonite.
Embodiment 3：
The method that layering forging and stamping prepare high stability solid wooden compound floor, the preparation method comprises the following steps：
（1）It is prepared by base material：Wooden veneer from moisture content 8%, base is obtained after sequentially passing through cloth glue, assembly, cold pressing, hot pressing
Material, the seeds of the Wooden veneer are birch,
The number of plies of the solid wooden compound floor is seven layers, and first assembly suppresses three layers of middle Wooden veneer base and upper and lower two
The Wooden veneer base of each two layers of side, assembly is hot-forming again after repairing respectively；
（2）Surface is posted, and posts natural precious wood skin in substrate upper surface, balance layer veneer is posted in base material lower surface, described
Balance layer veneer is birch veneer；
（3）Mortice opening；Slotted in the way of " the flat button in horizontal lock-longitudinal direction ", " the laterally lock " is specially in reality
On wood composite floor width, male and female tapered end and lock match, the center line pair of the center line of male locked groove and female locked groove
Together, described " the flat button in longitudinal direction " is specially that male and female tapered end and locked groove match on solid wooden compound floor length direction, described " horizontal
To lock " in male and female locked groove to be trapezoidal, the locked groove in " the flat button in longitudinal direction " is circular arc.
（4）Top finishing, upper and lower surface covers with paint, lacquer, colour wash, etc. the compound of UV paints and vegetable oil；
（5）Edge sealing processing, concrete operations are as follows：Edge sealing agent first heats melting, and maintains temperature to be 110 DEG C, passes through high pressure pumping
Step is at the uniform velocity sprayed on into nozzle（4）Obtained floorboard side, quantity for spray is 30g/m2, the edge sealing agent is by following parts by weight
Raw material processing form：85 parts of polyethylene, 12 parts of bee glue powder, 3 parts of organobentonite.
The advantage of embodiment 1-3 solid wooden compound floor processing method is as follows：
（1）Using the second pressing technique of " three layers of forging and stamping "：Mechanical stability based on three-decker, by being layered hot pressing by plate
Moisture content is adjusted to uniform and stable in base, is substantially discharged the formaldehyde in slab, product is reached requirement；Simultaneously as just
Reverse side is all by sufficiently repairing, and veneer internal stress is fully discharged, and mechanical property is more stablized；
（2）Flat shackle designs：According to practical condition, technique is simple, can not only reduce the phenomenons such as termination crack, maintains ground
Plate Stability Analysis of Structures, can also improve 4 ~ 6% by product volume recovery；
（3）Edge sealing processing：Using the good chemical stability of polyethylene, it is aided with bee glue powder and organobentonite, edge sealing agent product
Do not influenceed by epidemic disaster, waterproof effect persistently, while also having antibacterial, wear-resisting, stain resistance, is easy to the advantage of cleaning.
High stable type solid wooden compound floor burst size of methanal produced by the present invention is low, moisture content uniform, good stability of the dimension,
Water resistance is excellent and effect stability, can effectively solve the problem on deformation such as floor drying shrinkage bulking.
Embodiment described above is a kind of preferably scheme of the present invention, not makees any formal to the present invention
Limitation, also has other variants and remodeling on the premise of without departing from the technical scheme described in claim.
Claims (10)
1. the method that layering forging and stamping prepare high stability solid wooden compound floor, it is characterised in that：The preparation method includes as follows
Step：
（1）It is prepared by base material：Wooden veneer from moisture content 6 ~ 12%, is obtained after sequentially passing through cloth glue, assembly, cold pressing, hot pressing
Base material；
The number of plies of the solid wooden compound floor is more than three layers, and hot pressing is specially first assembly pressure by the way of " layering forging and stamping "
At least one layer of middle Wooden veneer base and each at least one layer of Wooden veneer base of upper and lower both sides are made, after repairing respectively
Assembly is hot-forming again；
（2）Surface is posted；
（3）Mortice opening；
（4）Top finishing；
（5）Edge sealing processing.
2. the method that layering forging and stamping according to claim 1 prepare high stability solid wooden compound floor, it is characterised in that：Institute
The number of plies for stating solid wooden compound floor is more than four layers, step（1）In " layering forging and stamping " mode be specially first assembly suppress to
Few two layers of middle Wooden veneer base and each at least one layer of Wooden veneer base of upper and lower both sides, the group again after repairing respectively
Base is hot-forming.
3. the method that layering forging and stamping according to claim 2 prepare high stability solid wooden compound floor, it is characterised in that：Institute
State solid wooden compound floor the number of plies be seven layers, first assembly suppress three layers middle Wooden veneer base and upper and lower both sides it is each
Two layers of Wooden veneer base, assembly is hot-forming again after repairing respectively.
4. the method that layering forging and stamping according to claim 1 prepare high stability solid wooden compound floor, it is characterised in that：Step
Suddenly（2）Surface is posted specially：Natural precious wood skin or recombinant decorative veneer are posted in substrate upper surface, is covered in base material lower surface
Paste balance layer veneer.
5. the method that layering forging and stamping according to claim 1 prepare high stability solid wooden compound floor, it is characterised in that：Step
Suddenly（3）Slotted in the way of " the flat button in horizontal lock-longitudinal direction ", " the laterally lock " is specially in solid wooden compound floor
On width, male and female tapered end and lock match, and the center line of male locked groove aligns with the center line of female locked groove, " the longitudinal direction
Flat button " is specially that male and female tapered end and locked groove match on solid wooden compound floor length direction.
6. the method that layering forging and stamping according to claim 5 prepare high stability solid wooden compound floor, it is characterised in that：Institute
It is that locked groove in trapezoidal, triangle or circular arc, " the flat button in longitudinal direction " is circular arc to state the male and female locked groove in " laterally lock ".
7. the method that layering forging and stamping according to claim 1 prepare high stability solid wooden compound floor, it is characterised in that：Step
Suddenly（4）Middle upper and lower surface covers with paint, lacquer, colour wash, etc. UV paints, PU paints, vegetable oil or any two kinds of compound.
8. the method that layering forging and stamping according to claim 1 prepare high stability solid wooden compound floor, it is characterised in that：Step
Suddenly（5）Middle concrete operations are as follows：Edge sealing agent first heats melting, and maintains temperature to be 100 ~ 115 DEG C, and nozzle is evacuated to by high-pressure pump
In be at the uniform velocity sprayed on step（4）Obtained floorboard side, quantity for spray is 20 ~ 40g/m2, the edge sealing agent is by following parts by weight
Raw material processing is formed：80-90 parts of polyethylene, 8-15 parts of bee glue powder, 2-5 parts of organobentonite.
9. the method that layering forging and stamping according to claim 8 prepare high stability solid wooden compound floor, it is characterised in that：Institute
Edge sealing agent is stated to be formed by the Raw material processing of following parts by weight：85 parts of polyethylene, 12 parts of bee glue powder, 3 parts of organobentonite.
10. the method that layering forging and stamping according to claim 4 prepare high stability solid wooden compound floor, it is characterised in that：
The seeds of the Wooden veneer are that more than one or both of poplar, Eucalyptus, birch, pine, the balance layer veneer is birch
Veneer.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113510815A (en) * | 2021-03-04 | 2021-10-19 | 象乐宝(福建)新材料科技有限公司 | Clean manufacturing system of timber apron environmental protection |
| CN114654760A (en) * | 2022-03-23 | 2022-06-24 | 南京恒翔保温材料制造有限公司 | Manufacturing method of fireproof density board |
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