CN108705621A - A kind of the paint-free ecological plate and its manufacture craft of cracking resistance - Google Patents

A kind of the paint-free ecological plate and its manufacture craft of cracking resistance Download PDF

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Publication number
CN108705621A
CN108705621A CN201810828284.1A CN201810828284A CN108705621A CN 108705621 A CN108705621 A CN 108705621A CN 201810828284 A CN201810828284 A CN 201810828284A CN 108705621 A CN108705621 A CN 108705621A
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China
Prior art keywords
solid wood
plate
cracking resistance
layer
adhesive film
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CN201810828284.1A
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Chinese (zh)
Inventor
马平杰
丰建荣
张雷
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Jiashan Dawangye Whole Cabinet Co Ltd
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Jiashan Dawangye Whole Cabinet Co Ltd
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Priority to CN201810828284.1A priority Critical patent/CN108705621A/en
Publication of CN108705621A publication Critical patent/CN108705621A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses the paint-free ecological plates and its manufacture craft of a kind of cracking resistance, have the function of cracking resistance, can solve traditional paint free plate because the temperature difference is big or causes plank craze and transfiguration because of Dry and cold circumstance.A kind of paint-free ecological plate of cracking resistance, including hair plates, two layers of solid wood cortex, two layers scientific and technological timber layer, two layers of cracking resistance adhesive film, two layers of impregnated bond paper facing layer;Hair plates includes plate, one layer of solid wood plate core in two layers of solid wood, and the upper and lower surface of solid wood plate core is respectively equipped with plate in solid wood;The upper and lower surface of hair plates is respectively equipped with solid wood cortex, and the surface of solid wood cortex is equipped with scientific and technological timber layer, and the surface of scientific and technological timber layer is equipped with cracking resistance adhesive film, and the surface of cracking resistance adhesive film is equipped with impregnated bond paper facing layer;The thickness of cracking resistance glued membrane paper layer is 30-40 grams every square metre;The thickness of impregnated bond paper facing layer is 80-115 grams every square metre;Plate, scientific and technological timber layer form alternate texture in length and breadth in solid wood plate core, solid wood.

Description

A kind of the paint-free ecological plate and its manufacture craft of cracking resistance
Technical field
The invention belongs to paint-free ecological plate technique field, concretely relate to a kind of cracking resistance paint-free ecological plate and its Manufacture craft.
Background technology
Impregnated bond paper facing core-board is also commonly referred to as paint free plate or ecological board in the market, and northern winter is because of indoor and outdoor temperature Poor very big and dry and cold weather seriously destroys the moisture content of wood furniture, has upset the fibr tissue of wood internal, shadow The stability for ringing product itself, to cause wood furniture facing to crack.
The enterprise that current profession is absorbed in plank research and development manufacture is reduced, and foundry production generally existing, production standard differs, In addition lack to the wooden research in specific environment, under extreme northern environment, paint free plate cracking is unavoidable.
Invention content
The object of the present invention is to provide the paint-free ecological plates and its manufacture craft of a kind of cracking resistance, with cracking resistance work( Can, traditional paint free plate can be solved because the temperature difference is big or causes plank craze and transfiguration because of Dry and cold circumstance.
In order to solve the above technical problems, the object of the present invention is achieved like this:
A kind of paint-free ecological plate of cracking resistance, including hair plates, two layers of solid wood cortex, two layers scientific and technological timber layer, two layers of cracking resistance glued membrane Layer, two layers of impregnated bond paper facing layer;Hair plates includes plate, one layer of solid wood plate core in two layers of solid wood, the upper and lower surface of solid wood plate core It is respectively equipped with plate in solid wood;The upper and lower surface of hair plates is respectively equipped with solid wood cortex, and the surface of solid wood cortex is equipped with scientific and technological timber layer, section The surface of skill timber layer is equipped with cracking resistance adhesive film, and the surface of cracking resistance adhesive film is equipped with impregnated bond paper facing layer;Cracking resistance glue The thickness of film paper layer is 30-40 grams every square metre;The thickness of impregnated bond paper facing layer is 80-115 grams every square metre;Solid wood board Plate, scientific and technological timber layer form alternate texture in length and breadth in core, solid wood.
Preferred embodiment on the basis of said program and as said program:Solid wood plate core is Malacca, nanmu incense wood, gold China fir or China fir;The thickness of solid wood plate core is 11.5-13.2 millimeters.
Preferred embodiment on the basis of said program and as said program:Plate forms for woods in solid wood, real The thickness of plate is 1.7-3.0 millimeters in wood.
Preferred embodiment on the basis of said program and as said program:The thickness of solid wood cortex is 65-75.
Preferred embodiment on the basis of said program and as said program:The thickness of scientific and technological timber layer is 40-50.
A kind of manufacture craft of the paint-free ecological plate of cracking resistance, includes the following steps:
Step 1:Selection Malacca plank is solid wood plate core, and Malacca plate cutting is at solid wood core item, then is spliced into the reality of plate Plank core;
Step 2:Directly select woods at plate in solid wood, the upper and lower surface glue coating of solid wood plate core will using press Solid wood plate core overlays in two layers of solid wood between plate, and the grain direction of plate is mutually hung down in the grain direction and solid wood of solid wood plate core Directly, plate and one layer of solid wood plate core press to form hair plates in two layers of solid wood, and hair plates is using high precision sander sanding;
Step 3:Select whole wood peel as solid wood cortex, in step(2)The upper and lower surface gluing of hair plates after sanding is distinguished Whole wood peel is overlayed, high precision sander sanding is again passed by;
Step 4:Recombinant Wood layer choosing is smashed with high-quality timber, then high temperature and pressure presses, and is spliced by slicing flakiness; In step(3)Gluing overlays scientific and technological timber layer with press on solid wood cortex after sanding;Plate, wood peel in solid wood plate core, solid wood Layer, Recombinant Wood lamination close the plank formed and are referred to as base material;
Step 5:Use cracking resistance adhesive film made of different materials:Manufacturing process includes:
Step 50:In existing paper technology, selects high-quality wood pulp and add alundum (Al2O3) and silicon carbide, other techniques Step is constant to be process ultra-thin cellophane paper paper;
Step 51:The two-sided dipped melamine resin adehsive of cellophane paper paper sticks agent, attached using ultraviolet light moment baking and curing It in the two sides of paper, forms cracking resistance adhesive film;
Step 6:Cracking resistance adhesive film is layered in scientific and technological timber layer, by 140 celsius temperature high-pressure process of press cracking resistance Instantaneous solidification forms one in Recombinant Wood layer surface with base material again for adhesive film softening;
Step 7:High-quality paper is selected, by dyeing, double spread, moment ultraviolet curing process, in the glue of double spread Middle a certain amount of softening agents of addition, is fabricated to special impregnated bond paper facing layer;
Step 8:Step(6)After completing cracking resistance adhesive film heat pressing process, special impregnated bond paper facing layer is mated formation In on cracking resistance adhesive film, being again introduced into hot press, 140 degrees Celsius of set temperature, 10 megapascal of pressure, 8 minutes time, release is pressed Power, forms complete product, and product thickness is 17.3-18 millimeters.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that:
The invention discloses a kind of paint-free ecological plates of cracking resistance by improvement, including eleventh floor structure, from top to bottom successively Be plate in plate, solid wood plate core, solid wood in impregnated bond paper facing layer, cracking resistance adhesive film, scientific and technological timber layer, solid wood cortex, solid wood, Solid wood cortex, scientific and technological timber layer, cracking resistance adhesive film, impregnated bond paper facing layer;Solve Traditional Ecological plate because the temperature difference is big or because Dry and cold circumstance and the technical issues of cause plank craze and transfiguration, the cracking resistance ecology paint free plate of present patent application have cracking resistance, The characteristics such as resistance to deformation, stability is strong.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Wherein, plate 05, solid wood cortex 04, scientific and technological timber layer 03, cracking resistance adhesive film 02, dipping in solid wood plate core 06, solid wood Bond paper facing layer 01.
Specific implementation mode
With specific embodiment, the invention will be further described below in conjunction with the accompanying drawings;
This gives a kind of paint-free ecological plates of cracking resistance comprising plate, two layers of solid wood cortex, two layers of scientific and technological timber layer, Two layers of cracking resistance adhesive film, two layers of impregnated bond paper facing layer, hair plates include plate, one layer of solid wood plate core in two layers of solid wood, solid wood The upper and lower surface of plate core is respectively equipped with plate in solid wood, and solid wood plate core is Malacca, nanmu incense wood, golden China fir or China fir;Solid wood plate core Thickness be 11.5-13.2 millimeter, plate forms for woods in solid wood, in solid wood the thickness of plate be 1.7-3.0 millimeters;Hair plates Upper and lower surface be respectively equipped with solid wood cortex, the thickness of solid wood cortex is 65-75, and the surface of solid wood cortex is equipped with Recombinant Wood The thickness of layer, scientific and technological timber layer is 40-50, and the surface of scientific and technological timber layer is equipped with cracking resistance adhesive film, the surface of cracking resistance adhesive film Equipped with impregnated bond paper facing layer;The thickness of cracking resistance glued membrane paper layer is 30-40 grams every square metre;Impregnated bond paper facing layer Thickness is 80-115 grams every square metre;Plate, scientific and technological timber layer form alternate texture in length and breadth in solid wood plate core, solid wood.
The manufacture craft of the paint-free ecological plate of above-mentioned cracking resistance, includes the following steps:
Step 1:Selection Malacca plank is solid wood plate core 06, and Malacca plate cutting is at solid wood core item, then is spliced into plate The thickness of solid wood plate core, solid wood plate core is 11.5-13.2 millimeters;Malacca plank possesses stable physical attribute, can make production Product resistance to deformation, anticorrosive, anti-insect, the core material of high-quality stable, it is ensured that the unique function of cracking resistance paint-free ecological plate, it can also Malacca is substituted using nanmu incense wood, golden China fir or China fir.
Step 2:Directly select woods at plate in solid wood 05, the thickness of plate is 1.7-3.0 millimeters in solid wood, solid wood board The upper and lower surface glue coating of core overlays solid wood plate core in two layers of solid wood between plate using press, solid wood plate core Grain direction and the grain direction of plate in solid wood are mutually perpendicular to, and plate and one layer of solid wood plate core press to form hair plates in two layers of solid wood, Hair plates is using high precision sander sanding;The texture intersected in length and breadth improves intensity, pull resistance, the toughness of hair plates.
Step 3:Select whole wood peel as solid wood cortex 04, in step(2)The upper and lower surface of hair plates after sanding applies Cloth glue overlays whole wood peel respectively, forms solid wood cortex, again passes by high precision sander sanding;The thickness of solid wood cortex It is 65-75;
Step 4:Scientific and technological timber layer 03 selects high-quality timber to smash, then high temperature and pressure presses, by the splicing of slicing flakiness At;In step(3)Glue coating overlays scientific and technological timber layer with press on solid wood cortex after sanding;The thickness of scientific and technological timber layer is 40-50;The grain direction of plate is mutually perpendicular in the grain direction and solid wood of scientific and technological timber layer;
In pre-production technique, the plank that plate, solid wood cortex, Recombinant Wood lamination conjunction are formed in solid wood plate core, solid wood is referred to as base Material;
Step 5:Use cracking resistance adhesive film 02 made of different materials:Manufacturing process includes:
Step 50:In existing paper technology, selects high-quality wood pulp and add alundum (Al2O3) and silicon carbide, other techniques Step is constant to be process ultra-thin cellophane paper paper;
Step 51:The two-sided dipped melamine resin adehsive of cellophane paper paper sticks agent, using ultraviolet light moment baking and curing, three Cymel adhesive is attached to the two sides of paper, forms special material layer, completes cracking resistance adhesive film and prepares;Cracking resistance glue The thickness of film paper layer is 30-40 grams every square metre;
Alundum (Al2O3) is metal oxide, is equivalent to the baking vanish face on ceramic watch overglaze or automobile, it is whole can to enhance plate body The intensity of body;
Step 6:Cracking resistance adhesive film is layered in scientific and technological timber layer, by 140 celsius temperature high-pressure process of press, cracking resistance Instantaneous solidification forms one in Recombinant Wood layer surface with base material again for adhesive film softening;
When ecological board suffers from the variations such as gas epidemic disaster, wood internal moisture can change, timber as external environment changes Structure, shape can also change, and the cracking resistance adhesive film can retain distributing for the moisture of wood internal, cure simultaneously It can strengthen integral hardness on scientific and technological timber layer surface layer, reduce the tearing for the surface structure that deformation causes, achieve the effect that cracking resistance.
Step 7:High-quality paper is selected, by dyeing, double spread, moment ultraviolet curing process, in double spread A certain amount of softening agents is added in glue, is fabricated to special impregnated bond paper facing layer 01;The thickness of impregnated bond paper facing layer Degree is 80-115 grams every square metre;
Step 8:Step(6)After completing cracking resistance adhesive film heat pressing process, special impregnated bond paper facing layer is mated formation In on cracking resistance adhesive film, being again introduced into hot press, 140 degrees Celsius of set temperature, 10 megapascal of pressure impregnates glue under high temperature and pressure Solidified glue on film finishing paper liquefies combination, while the activity of activated at softening agent molecule again, enhances step(7)Paper The pliability opened reaches best softening effect during up to 8 minutes.After releasing stress, temperature drops quickly Low, glue instantaneous solidification forms protective layer, referred to as impregnated bond paper facing layer, forms complete product, encounters complexity in finished product Environment still has stronger flexibility.This technology is known as SST technologies, i.e. facing softening treatment technology.Cracking resistance is exempted from The thickness for painting ecological board is 17.3-18 millimeters.
Cracking resistance adhesive film achievees the effect that lock moisture;
Cracking resistance adhesive film sample is made later by high temperature and pressure, is positioned on the conical flask for filling a certain amount of water, then Put one block of glass above cracking resistance adhesive film, with cracking resistance adhesive film at a distance of 2 millimeters or so, heat flask, by 1 hour, 2 hours, 3 hours, three period observations are still formed without water droplet in glass underlying surfaces after finding 3 hours, are more varied Product repetition test, it is the same to obtain result.It therefore deduces that the cracking resistance adhesive film is good to the locking effect of hydrone, is conducive to plate Material keeps moisture, Wood moisture is locked in the fibr tissue of material surface substance, forms resist drying, moisture-proof effect, Referred to as MET technologies, i.e. skin-material molecule water lock technique.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to The equivalence changes that structure, shape, the principle of the present invention is done, should all be covered by within protection scope of the present invention.

Claims (6)

1. a kind of paint-free ecological plate of cracking resistance, it is characterised in that:Including hair plates, two layers of solid wood cortex, two layers scientific and technological timber layer, two Layer cracking resistance adhesive film, two layers of impregnated bond paper facing layer;
Hair plates includes plate, one layer of solid wood plate core in two layers of solid wood, and the upper and lower surface of solid wood plate core is respectively equipped with plate in solid wood;
The upper and lower surface of hair plates is respectively equipped with solid wood cortex, and the surface of solid wood cortex is equipped with scientific and technological timber layer, the surface of scientific and technological timber layer Equipped with cracking resistance adhesive film, the surface of cracking resistance adhesive film is equipped with impregnated bond paper facing layer;The thickness of cracking resistance glued membrane paper layer It is 30-40 grams every square metre;The thickness of impregnated bond paper facing layer is 80-115 grams every square metre;
Plate, scientific and technological timber layer form alternate texture in length and breadth in solid wood plate core, solid wood.
2. the paint-free ecological plate of cracking resistance according to claim 1, it is characterised in that:Solid wood plate core is Malacca, nanmu perfume Wood, golden China fir or China fir;The thickness of solid wood plate core is 11.5-13.2 millimeters.
3. the paint-free ecological plate of cracking resistance according to claim 1, it is characterised in that:In solid wood plate for woods and At the thickness of plate is 1.7-3.0 millimeters in solid wood.
4. the paint-free ecological plate of cracking resistance according to claim 1, it is characterised in that:The thickness of solid wood cortex is 65-75 Silk.
5. the paint-free ecological plate of cracking resistance according to claim 1, it is characterised in that:The thickness of scientific and technological timber layer is 40-50 Silk.
6. a kind of manufacture craft of the paint-free ecological plate of cracking resistance as claimed in claim 1, it is characterised in that:Include the following steps:
Step 1:Selection Malacca plank is solid wood plate core, and Malacca plate cutting is at solid wood core item, then is spliced into the reality of plate Plank core;
Step 2:Directly select woods at plate in solid wood, the upper and lower surface glue coating of solid wood plate core will using press Solid wood plate core overlays in two layers of solid wood between plate, and the grain direction of plate is mutually hung down in the grain direction and solid wood of solid wood plate core Directly, plate and one layer of solid wood plate core press to form hair plates in two layers of solid wood, and hair plates is using high precision sander sanding;
Step 3:Select whole wood peel as solid wood cortex, in step(2)The upper and lower surface gluing of hair plates after sanding is distinguished Whole wood peel is overlayed, high precision sander sanding is again passed by;
Step 4:Recombinant Wood layer choosing is smashed with high-quality timber, then high temperature and pressure presses, and is spliced by slicing flakiness; In step(3)Gluing overlays scientific and technological timber layer with press on solid wood cortex after sanding;Plate, wood peel in solid wood plate core, solid wood Layer, Recombinant Wood lamination close the plank formed and are referred to as base material;
Step 5:Use cracking resistance adhesive film made of different materials:Manufacturing process includes:
Step 50:In existing paper technology, selects high-quality wood pulp and add alundum (Al2O3) and silicon carbide, other techniques Step is constant to be process ultra-thin cellophane paper paper;
Step 51:The two-sided dipped melamine resin adehsive of cellophane paper paper sticks agent, attached using ultraviolet light moment baking and curing It in the two sides of paper, forms cracking resistance adhesive film;
Step 6:Cracking resistance adhesive film is layered in scientific and technological timber layer, by 140 celsius temperature high-pressure process of press cracking resistance Instantaneous solidification forms one in Recombinant Wood layer surface with base material again for adhesive film softening;
Step 7:High-quality paper is selected, by dyeing, double spread, moment ultraviolet curing process, in the glue of double spread Middle a certain amount of softening agents of addition, is fabricated to special impregnated bond paper facing layer;
Step 8:Step(6)After completing cracking resistance adhesive film heat pressing process, special impregnated bond paper facing layer is mated formation In on cracking resistance adhesive film, being again introduced into hot press, 140 degrees Celsius of set temperature, 10 megapascal of pressure, 8 minutes time, release is pressed Power, forms complete product, and product thickness is 17.3-18 millimeters.
CN201810828284.1A 2018-07-25 2018-07-25 A kind of the paint-free ecological plate and its manufacture craft of cracking resistance Pending CN108705621A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109549374A (en) * 2018-12-18 2019-04-02 广东顶固集创家居股份有限公司 Stable state log composite plate and plate fitment
CN110696117A (en) * 2019-11-12 2020-01-17 石家庄华杰木业有限公司 Impregnated bond paper facing laminated wood board applied to core board and manufacturing method thereof
CN110815963A (en) * 2019-11-12 2020-02-21 徐运达 Novel plate and production process thereof
CN115741907A (en) * 2022-11-02 2023-03-07 千年舟新材科技集团股份有限公司 Fine material facing blockboard and preparation process thereof
CN116460936A (en) * 2023-04-07 2023-07-21 梁振雄 Rubber wood paint-free plate and manufacturing method thereof

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109549374A (en) * 2018-12-18 2019-04-02 广东顶固集创家居股份有限公司 Stable state log composite plate and plate fitment
CN110696117A (en) * 2019-11-12 2020-01-17 石家庄华杰木业有限公司 Impregnated bond paper facing laminated wood board applied to core board and manufacturing method thereof
CN110815963A (en) * 2019-11-12 2020-02-21 徐运达 Novel plate and production process thereof
CN115741907A (en) * 2022-11-02 2023-03-07 千年舟新材科技集团股份有限公司 Fine material facing blockboard and preparation process thereof
CN116460936A (en) * 2023-04-07 2023-07-21 梁振雄 Rubber wood paint-free plate and manufacturing method thereof

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