CN101200973A - Abrasion-proof solid-wood reinforced floor and production technique thereof - Google Patents
Abrasion-proof solid-wood reinforced floor and production technique thereof Download PDFInfo
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- CN101200973A CN101200973A CNA2007101722522A CN200710172252A CN101200973A CN 101200973 A CN101200973 A CN 101200973A CN A2007101722522 A CNA2007101722522 A CN A2007101722522A CN 200710172252 A CN200710172252 A CN 200710172252A CN 101200973 A CN101200973 A CN 101200973A
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Abstract
The invention discloses a solid wood laminated floor and the production technology. The floor consists of a substrate layer, a balance layer, a solid skin layer, and wear resistant paper layer, wherein the bottom surface of the substrate layer is adhered with the balance layer, the top surface of the substrate layer is adhered with the solid wood skin layer, and the solid wood skin layer is adhered with the wear resistant paper layer. The manufacture process is: the solid wood skin layer and the substrate layer are pressed to form a composite layer, which is pressed with the balance layer and the wear resistant paper layer by way of heat pressing composition to produce V-shaped large plates with grooves and of the same interspaces and width; saws are used to cut the large plates are cut into small pieces along the central lines of the V-shaped grooves; the small pieces are reserved for 4 to 8 days; and then the four lateral sides of the small pieces are processed into vertical and horizontal tenons and grooves to produce the finished products. The product of the invention has the advantages of high wear resistant performance, high temperature resistance, simple manufacture process, and low cost.
Description
Technical field
A kind of abrasion-proof solid-wood reinforced floor of the present invention and production technology thereof relate to a kind of floor, relate in particular to a kind of solid wood complex intensifying floor, also relate to the production technology of this solid wooden compound floor simultaneously.
Background technology
At present, existing floor is of a great variety, and its manufacture method has nothing in common with each other, and product respectively has characteristics.
Laminated flooring is made base material with fiberboard, the balance ply of paper is set on its bottom surface, set gradually wood grain ply of paper and wear-resisting ply of paper on the upper surface, after under hot press is exerted pressure, overlaying bonding being integral, be split into small pieces, after the period supports by required and requirement, on tenon, groove process equipment, after being split into tenon, groove, small pieces four sides are finished product. because walking surface coverage abrasion-proof paper makes the floor wear-resistant, mat formation, maintain easy; The woodgrained paper color and luster that overlays is even, visual impression is good. yet its wood grain of simulated grain paper that overlays under the abrasion-proof paper is stiff, stiff, even adopt " V " groove technology, it is not felt naturally to be difficult to inscribe mutually with wood grain and mentions in the same breath, the sense of solid wood table is poor, because of the price of laminated flooring is low than other floor, and has the vast market demand.
Solid wooden compound floor is to be surface layer with solid wood jigsaw or veneer, the solid wood bar is a sandwich layer, plates of solid wood is the floor that bottom is made, and for solid wood jigsaw or veneer are that surface layer, multi-plywood are the floor that core is made, and forms or comes board name definitely with surface layer seeds and structure.Above-mentioned material is split into small pieces by required size after press is exerted pressure bonding being integral, make tenon, groove in four sides again, and to roller coating or leaching paint operation that walking surface four skew back faces in floor cut and paint, treats that pressing mold forms to be solidified into to be finished product.Because floor walking surface coverage transparent stamper makes the wood grain of solid wood surface layer clear, the solid wood visual impression is strong; Suitable elasticity is arranged, and feel is more comfortable, and performances such as good insulation, heat insulation, sound insulation are arranged, and its dimensional stability aspect is better than wooden floor, has certain timber natural attribute, obtains than extensive use in recent years.Yet its manufacturing face covers press mold, and is wear-resisting, fire-retardant etc., and performance is significantly less than laminated flooring, and price is high in laminated flooring.
For this reason, be necessary to merge laminated flooring, these two kinds of products characteristics of solid wooden compound floor, overcome the weakness of these two kinds of products simultaneously, invent a kind of abrasion-proof solid-wood reinforced floor and manufacture method thereof.Produce promptly to have to manifest with one and resemble clear, fine and smooth wood grain and real solid wood texture the solid wooden compound floor, can resemble again and walk surface and four skew back faces the laminated flooring and have higher abrasion resistance, the floor of characteristic such as anti-cigarette burns, and is fire-retardant.
It is CN1651240 that publication number is arranged, open day is on March 11st, 2005, name is called the Chinese patent of " production technology of high wear resistant wood composite floor ", its technology that adopts is for sticking together with environmental protection glue at alundum (Al and flower woodgrained paper and high density fiberboard, put into forcing press and press taking-up, then combinations thereof is pressed down with environmental protection glue pressure with the solid wood composite base material that processes and get final product, the bulk that glues is cut into fritter, the maintenance use of can slotting, the benefit of this technology is that the solid wooden compound floor that makes is wear-resisting, and long service life, the woodgrained paper good decorating effect has environmental protection effect.But the shortcoming of this scheme is that the abrasion resistance of product is still not high enough, and heat-resisting quantity also can't reach due height.
Therefore, be necessary to develop a kind of new solid wooden compound floor processing technology, in order to make floor wear-resisting, attractive in appearance.
Summary of the invention
One of technical problem to be solved by this invention is at solid wooden compound floor surface abrasion resistance and the not high enough shortcoming of resistance to elevated temperatures, to provide a kind of abrasion resistance good, resistant to elevated temperatures solid wood complex intensifying floor.
Two of technical problem to be solved by this invention is that a kind of production technology of above-mentioned solid wood complex intensifying floor is provided.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of abrasion-proof solid-wood reinforced floor, at substrate layer lower surface bonds balance layer, the bonding solid wood skin of the upper surface of substrate layer is bonded with wear-resisting ply of paper on the solid wood skin.
On the technique scheme basis, described solid wood skin thickness is 0.3mm～0.6mm.
On the technique scheme basis, for the polylith abrasion-proof solid-wood reinforced floor is coupled together, top, four sides, described floor is provided with corresponding tenon and groove, when being connected between plate and the plate, and the corresponding connection of the tenon of a plate with the groove of another plate.Be about to wherein that the tenon of an abrasion-proof solid-wood reinforced floor embeds in the groove of another piece abrasion-proof solid-wood reinforced floor, it can be stitched together, thereby be combined into the floor level of space required and shape.
On the technique scheme basis, described balance layer is for soaking damp balance or plates of solid wood.Certainly, also can be the balance layer of other materials formation.
On the technique scheme basis, described solid wood skin is true qualities solid wood skin or dyeing solid wood skin.
On the technique scheme basis, described substrate layer is a kind of in fiberboard, solid wood layer pressing plate, shaving board or the cork.
On the technique scheme basis, described fiberboard is medium density fibreboard or high density fiberboard.
On the technique scheme basis, the joint between plate and plate is formed with " V " type groove, should have two effects by " V " type groove: the one, extrude one the marking, and be convenient to accurately saw plate, guarantee the accuracy of ground board size; The 2nd, press the edge on floor tightr, make between floor and the floor be connected more firm.
A kind of production technology of above-mentioned abrasion-proof solid-wood reinforced floor, carry out according to the following step:
One, earlier solid wood skin and substrate layer are suppressed compoundly on the lower-die steel plate of hot press up and down, placed balance layer then in its lower section, the wear-resisting ply of paper of placement is used hot press hot pressing above;
Two, the fixed intervals V-arrangement convex tendon alternate on the last steel of smithing quality plate work plane of hot press apart from width, the patrix steel plate of hot press by having the V-arrangement convex tendon is to balance layer, substrate layer, solid wood skin and wear-resisting ply of paper mold pressing, and make substrate layer, solid wood skin and wear-resisting ply of paper overlay bonding successively, the surperficial thereon disposable v-depression that is molded into of while, formation has the big plate of the alternate v-depression of spacing distance width;
Three, with hacking big plate that the saw board device will have a v-depression is sawn into the required size size along its each v-depression center line small pieces;
Four, stack health, conditioned time is 4 days～8 days;
Five, be processed into the tenon and the groove of vertical and horizontal in small pieces four sides, obtain finished product.
Described hot press hot pressing is carried out under the pressure condition of 16Mpa～22Mpa 180 ℃～210 ℃ temperature, and pressurize 30 seconds～40 seconds.
Advantage of the present invention is, one, this solid wooden compound floor is wear-resisting, high temperature resistant, durable in use; Two, the solid wood skin is very thin, and it is few to consume timber, helps saving the timber data, the protection environment; Three, with low cost, market prospects are wide; Four, its concise production process is convenient to operation; Five, equipment and technology are all comparatively ripe, the lumber recovery height.
Description of drawings
Fig. 1 is the cross-sectional view of abrasion-proof solid-wood reinforced floor;
Fig. 2 is that the splicing of abrasion-proof solid-wood reinforced floor concerns schematic diagram.
Description of symbols among the figure
1,1`-abrasion-proof solid-wood reinforced floor 11-substrate layer
12-balance layer 13-solid wood skin
The wear-resisting ply of paper 15 of 14-, 15`-tenon
16,16`-groove 2-" V " type groove
The specific embodiment
The present invention adopts the following specific embodiment to implement: a kind of abrasion-proof solid-wood reinforced floor 1, at substrate layer 11 lower surface bonds balance layers 12, the bonding solid wood skin 13 of the upper surface of substrate layer 11 is bonded with wear-resisting ply of paper 14 on the solid wood skin 13.
In the present embodiment, described solid wood skin 13 thickness are 0.3mm～0.6mm.
In the present embodiment, for the polylith abrasion-proof solid-wood reinforced floor is coupled together, top, four sides, described floor is provided with corresponding tenon 15 and groove 16, the tenon 15` of an abrasion-proof solid-wood reinforced floor 1` is wherein embedded the groove 16 of another piece abrasion-proof solid-wood reinforced floor 1, the tenon 15 of abrasion-proof solid-wood reinforced floor 1 can embed again in other the groove of abrasion-proof solid-wood reinforced floor (not shown), be stitched together like this, thereby be combined into the floor level of space required and shape.
In the present embodiment, described balance layer 12 is for soaking a kind of in damp balance and the plates of solid wood.Can certainly be the balance layer of other materials formation.
In the present embodiment, described solid wood skin 13 is true qualities solid wood skin or dyeing solid wood skin.
In the present embodiment, described substrate layer 11 is a kind of in fiberboard, solid wood layer pressing plate, shaving board or the cork.
In the present embodiment, described fiberboard is medium density fibreboard or high density fiberboard.
In the present embodiment, the joint between abrasion-proof solid-wood reinforced floor 1 and 1` is formed with " V " type groove 2, should have two effects by " V " type groove 2: the one, extrude one the marking, and be convenient to accurately saw plate, guarantee the accuracy of ground board size; The 2nd, press the edge of floor 1,1` tightr, make between abrasion-proof solid-wood reinforced floor 1 and the abrasion-proof solid-wood reinforced floor 1` be connected more firm.
A kind of production technology of above-mentioned abrasion-proof solid-wood reinforced floor, carry out according to the following step:
One, on the lower-die steel plate of hot press, earlier solid wood skin 13 and substrate layer 11 are suppressed compoundly up and down, placed balance layer 12 then in its lower section, place wear-resisting ply of paper 14 above, use hot press hot pressing;
Two, the fixed intervals V-arrangement convex tendon alternate on the last steel of smithing quality plate work plane of hot press apart from width, the patrix steel plate of hot press by having the V-arrangement convex tendon is to balance layer 12, substrate layer 11, solid wood skin 13 and 14 mold pressings of wear-resisting ply of paper, and make substrate layer 11, solid wood skin 13 and wear-resisting ply of paper 14 overlay bonding successively, the surperficial thereon disposable v-depression 2 that is molded into of while, formation has the big plate of the alternate v-depression of spacing distance width;
Three, with hacking big plate that the saw board device will have a v-depression is sawn into the required size size along its each v-depression center line small pieces;
Four, stack health, conditioned time is 4 days～8 days;
Five, be processed into tenon 15,15` and groove 16, the 16` of vertical and horizontal in small pieces four sides, obtain finished product.
In the present embodiment, described hot press hot pressing is carried out under the pressure condition of 16Mpa～22Mpa 180 ℃～210 ℃ temperature, and pressurize 30 seconds～40 seconds.
Claims (10)
1. abrasion-proof solid-wood reinforced floor, at substrate layer lower surface bonds balance layer, it is characterized in that: the bonding solid wood skin of the upper surface of substrate layer is bonded with wear-resisting ply of paper on the solid wood skin.
2. a kind of abrasion-proof solid-wood reinforced floor according to claim 1 is characterized in that: described solid wood skin thickness is 0.3mm～0.6mm.
3. a kind of abrasion-proof solid-wood reinforced floor according to claim 1 and 2 is characterized in that: top, four sides, described floor is provided with corresponding tenon and groove, when being connected between plate and the plate, and the corresponding connection of the tenon of a plate with the groove of another plate.
4. a kind of abrasion-proof solid-wood reinforced floor according to claim 1 and 2 is characterized in that: described balance layer is dipping balance paper or plates of solid wood.
5. a kind of abrasion-proof solid-wood reinforced floor according to claim 1 and 2 is characterized in that: described solid wood skin is true qualities solid wood skin or dyeing solid wood skin.
6. a kind of abrasion-proof solid-wood reinforced floor according to claim 1 and 2 is characterized in that: described substrate layer is a kind of in fiberboard, solid wood layer pressing plate, shaving board and the cork.
7. a kind of abrasion-proof solid-wood reinforced floor according to claim 6 is characterized in that: described fiberboard is medium density fibreboard or high density fiberboard.
8. a kind of abrasion-proof solid-wood reinforced floor according to claim 3 is characterized in that: the joint between plate and plate is formed with " V " type groove.
9. one kind at the described abrasion-proof solid-wood reinforced floor production technology of one of claim 1 to 8, carries out according to the following step:
One, earlier solid wood skin and substrate layer are suppressed compoundly on the lower-die steel plate of hot press up and down, placed balance layer then in its lower section, the wear-resisting ply of paper of placement is used hot press hot pressing above;
Two, the fixed intervals V-arrangement convex tendon alternate on the last steel of smithing quality plate work plane of hot press apart from width, the patrix steel plate of hot press by having the V-arrangement convex tendon is to balance layer, substrate layer, solid wood skin and wear-resisting ply of paper mold pressing, and make substrate layer, solid wood skin connected in star, formation have the big plate of the alternate v-depression of spacing distance width;
Three, with hacking big plate that the saw board device will have a v-depression is sawn into the required size size along its each v-depression center line small pieces;
Four, stack health, the time is 4 days～8 days;
Five, be processed into the tenon and the groove of vertical and horizontal in small pieces four sides, obtain finished product.
10. abrasion-proof solid-wood reinforced floor production technology according to claim 9 is characterized in that: described hot press hot pressing is carried out under the pressure condition of 16Mpa～22Mpa 180 ℃～210 ℃ temperature, and pressurize 30 seconds～40 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CNA2007101722522A CN101200973A (en) | 2007-12-13 | 2007-12-13 | Abrasion-proof solid-wood reinforced floor and production technique thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CNA2007101722522A CN101200973A (en) | 2007-12-13 | 2007-12-13 | Abrasion-proof solid-wood reinforced floor and production technique thereof |
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| CN101200973A true CN101200973A (en) | 2008-06-18 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101906863A (en) * | 2010-08-18 | 2010-12-08 | 张正国 | Novel reinforced wood floor and manufacturing method thereof |
| CN102061796A (en) * | 2010-11-23 | 2011-05-18 | 胡斌 | Paint-free solid wood composite floor board and manufacturing method thereof |
| CN101648399B (en) * | 2009-08-11 | 2011-11-02 | 嘉丰木业（苏州）有限公司 | Laminate flooring and preparation method thereof |
| WO2012000451A1 (en) * | 2010-07-01 | 2012-01-05 | Liu Binbin | Novel environmental engineered wood laminate flooring manufacturing method |
| CN103659996A (en) * | 2012-08-31 | 2014-03-26 | 江苏肯帝亚木业有限公司 | Manufacturing technique for laminate floor |
| CN103991119A (en) * | 2014-06-05 | 2014-08-20 | 王永刚 | Multi-layer wood floor manufacturing technique |
| CN104760105A (en) * | 2015-03-26 | 2015-07-08 | 浙江贝亚克木业有限公司 | Production method of stable two-layer wood floor |
| CN105003057A (en) * | 2015-07-20 | 2015-10-28 | 安徽管仲木业有限公司 | Chinese fir finger-joint floor and method for manufacturing same |
| CN106891588A (en) * | 2017-03-06 | 2017-06-27 | 江苏肯帝亚木业有限公司 | A kind of wood skin veneer laminate wood floors and preparation method thereof |
-
2007
- 2007-12-13 CN CNA2007101722522A patent/CN101200973A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101648399B (en) * | 2009-08-11 | 2011-11-02 | 嘉丰木业（苏州）有限公司 | Laminate flooring and preparation method thereof |
| WO2012000451A1 (en) * | 2010-07-01 | 2012-01-05 | Liu Binbin | Novel environmental engineered wood laminate flooring manufacturing method |
| EP2589726A4 (en) * | 2010-07-01 | 2016-08-17 | Zhejiang Lingge Wood Co Ltd | Novel environmental engineered wood laminate flooring manufacturing method |
| US9434147B2 (en) | 2010-07-01 | 2016-09-06 | Zhejiang Lingge Wood Co., Ltd. | Environmental engineered wood laminate flooring manufacturing method |
| CN101906863A (en) * | 2010-08-18 | 2010-12-08 | 张正国 | Novel reinforced wood floor and manufacturing method thereof |
| CN102061796A (en) * | 2010-11-23 | 2011-05-18 | 胡斌 | Paint-free solid wood composite floor board and manufacturing method thereof |
| CN102061796B (en) * | 2010-11-23 | 2012-10-10 | 胡斌 | Paint-free solid wood composite floor board and manufacturing method thereof |
| CN103659996A (en) * | 2012-08-31 | 2014-03-26 | 江苏肯帝亚木业有限公司 | Manufacturing technique for laminate floor |
| CN103991119A (en) * | 2014-06-05 | 2014-08-20 | 王永刚 | Multi-layer wood floor manufacturing technique |
| CN104760105A (en) * | 2015-03-26 | 2015-07-08 | 浙江贝亚克木业有限公司 | Production method of stable two-layer wood floor |
| CN105003057A (en) * | 2015-07-20 | 2015-10-28 | 安徽管仲木业有限公司 | Chinese fir finger-joint floor and method for manufacturing same |
| CN106891588A (en) * | 2017-03-06 | 2017-06-27 | 江苏肯帝亚木业有限公司 | A kind of wood skin veneer laminate wood floors and preparation method thereof |
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Open date: 20080618 |