CN101906863A - Novel reinforced wood floor and manufacturing method thereof - Google Patents
Novel reinforced wood floor and manufacturing method thereof Download PDFInfo
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- CN101906863A CN101906863A CN 201010255906 CN201010255906A CN101906863A CN 101906863 A CN101906863 A CN 101906863A CN 201010255906 CN201010255906 CN 201010255906 CN 201010255906 A CN201010255906 A CN 201010255906A CN 101906863 A CN101906863 A CN 101906863A
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Abstract
The invention relates to a novel reinforced wood floor and a manufacturing method thereof. The invention relates to a material for building decoration. A production process for manufacturing the novel reinforced wood floor comprises the following steps of: 1, selecting materials; 2, routing; 3, performing hot-pressing; 4, cutting and manufacturing a mortise; 5, curing; and 6, checking, packing and putting into storage. The reinforced wood floor produced by the process consists of a wear-resistant layer, a decorative layer, a base material layer and a balance layer, wherein the corners of the reinforced wood floor have arc shapes (shown as a figure 8); and the density of the round corner of the arc-shaped base material is equal to that of the base material (shown as a figure 10). The reinforced wood floor produced by the process has the advantages of no phenomena of black cracks and white edges, high water resistance and humidity resistance, health and environmental protection, improvement on impact resistance and feet feel comfortability, bright and soft but not dazzling surface layer, effect of a solid wood floor visually, wear resistance, fire resistance, low cost, long service life and the like.
Description
Technical field
The present invention relates to a kind of architectural decoration material, relate in particular to a kind of novel reinforced wood floor and manufacture method thereof.
Background technology
Laminated flooring is to rise and development from Europe the middle and later periods nineties, is leader's general layout with Germany.Greatly that kind about 2000, from the joint consolidated floor factory in China and foreign countries, domestic reinforced composite wooden floor manufacturer has introduced European production technology at leisure, constantly close to international standard, up till now, domestic laminated flooring manufacturing technology has reached the manufacture level of European country of origin fully.Laminated flooring is market at home, and regardless of being in production or all being very chaotic aspect the sale that directly reason is emerging industry, industry standard specification does not also have perfect.At present, the pernicious price competition problem of laminated flooring industry is very outstanding, and this has influenced the selection of customer to laminated flooring to a certain extent, and pernicious price competition is the huge obstruction of industry development.The reinforced composite wooden floor brand has thousands of kinds of hundreds ofs in the market.
The index that the customer pays close attention to comprise content of formaldehyde, wear-resisting revolution, protection against the tide, distortion, seam whether closely, difference of height etc., content of formaldehyde wherein, wear-resisting revolution is the selection decision, but closely whether protection against the tide, distortion, seam, index such as difference of height is directly by the manufacturing process decision, whether the tongue-and-groove processing technology is accurate, the size of parallel throw, the floor whether crooked these all be that manufacturing process is controllable, production technology advanced person, the process control strictness, the sheet material of producing then is high-quality sheet material, otherwise then is inferior sheet material.
Existing production all is hot-forming by the mold pressing steel plate, but the consolidated floor corner of manufacturer production all is a V-arrangement usually, directly with sheet material corner hot pressing forming V-shape, changed the local density of sheet material like this, make the panel density inequality, the corner partial density is big more than the center, when shortcoming is cold and hot conversion, the degree varies that laminated flooring expands with heat and contract with cold, cause the corner to warp, meet the easy rapid expanding of the water capacity, seam intractable during installation, corner angle are sharp-pointed, and collision is broken easily.
Summary of the invention
The objective of the invention is to propose the novel reinforced wood floor and the manufacture method thereof of a kind of arc corner, laminated flooring of the present invention, sheet material corner density and sheet material center consistent in density, make laminated flooring indeformable, do not warp, this laminated flooring production technology advanced person, technology is first-class.
Be the purpose of the novel reinforced wood floor of a kind of arc corner of reaching above-mentioned proposition, the technical scheme that the present invention takes is:
The production technology of making above-mentioned laminated flooring is:
First step selection: novel reinforced wood floor structure of the present invention is divided into: 1, wearing layer also is on the top layer; 2, decorative layer; 3, basal layer also is substrate layer; 4, bottom also is balance layer.First floor: the top layer of laminated flooring, cry again wearing layer it be to adopt alundum (Al or carborundum to cover on the cellophane paper, it is superfine that requirement is used for the alundum (Al of face coat, at the decorative pattern and the color that neither hide on the technology on the decorative layer, evenly and compactly telling surface again at decorative layer.The wear-resisting revolution (wearing coefficient) of the normal laminated flooring of saying directly depends on the consumption of its top layer alundum (Al or carborundum.The consumption of top layer alundum (Al mostly is 38g/m
2, 45g/m
2, 46g/m
2Or 82g/m
2The floor.The second layer, decorative layer: just the printing paper made of computer analog is owing to be that computer is imitated, but the wood grain decorative pattern of all kinds of assortments of simulation making, even also can imitate the lines of stone material and create some unique patterns.We utilize the trimerization hydroxylamine to soak computer pattern facing paper, have the advantage of powerful ultraviolet light like this, can not cause through long-term irradiation and fade.The 3rd layer of basal layer just adopts the density of the shaving board high density fiberboard of fine quality of high density fiberboard (HDF), medium density fibreboard (MDF) or specific form should be at 800-880kg/m
3Because the quality of laminated flooring quality depends on the quality of substrate layer to a great extent, so generally higher to substrate requirements, mainly contain following some: the bonding strength of (1) base material is wanted high (2) surfacing, density, and evenly content less (4) base material MOR height (5) modulus of elasticity height (6) humidity resistance of (3) free formaldehyde is good.The 4th layer also be moistureproof balance layer by to be made bottom, adopts the ground paper of certain intensity to flood in the trimerization hydroxylamine, can intercept the moisture and the moisture that come from ground, thereby the protection floor is not subjected to the ground moisture effect, has further strengthened the moisture-proof function of bottom.Simultaneously, bottom has also played the effect of balance.This design has not only improved the obdurability of wood flooring, flat appearance and dimensional stability, and very quantum jump has been arranged at aspects such as wear-resisting, fire-retardant, protection against the tide, use laminated flooring to become the trend of ground, world today material.
Second step engraved and mills, and according to required size, milled machine and engraved in the relevant position and mill out a deep-slotted chip breaker with engraving on backing material plate.This operation is necessary also creating, and can reduce the density of laminated flooring corner like this, allows corner density and center be consistent.
The 3rd step hot pressing: at first with wearing layer, decorative layer, balance layer impregnated paper melamine; Balance layer (4) after impregnated melamine is set by from bottom to top order on the lower-die steel plate of hot press, high density substrate layer (3), decorative laminate (2), alundum (Al wearing layer (1), as shown in Figure 2, the patrix steel plate of hot press is the steel plate that has the alternate arc convex tendon of spacing distance width on its work plane, the patrix steel plate of hot press by having the arc convex tendon is to the balance laminate, high density base material laminate, decorative laminate, the alundum (Al wearing layer is exerted pressure, in temperature is 190～200 ℃, pressurize is 25 seconds～45 seconds under the condition of pressure 20～25Mpa, and make the balance laminate, high density base material laminate, decorative laminate, the alundum (Al wearing layer is bonding successively, simultaneously at substrate layer, decorative layer, disposable mold pressing goes out arc groove on wearing layer and the balance layer, formation has the big plate of the alternate arc groove of spacing distance width, as shown in Figure 3.
The 4th step cut, makes tongue-and-groove: after treating above-mentioned big plate cooling, the big bladed saw that will have an arc groove with the senior multi-disc of computer control and monolithic annular saw becomes the small pieces of required size, and cut along the center line between the narrow distance of its each arc groove, each small pieces both sides respectively has arc groove; Open tongue-and-groove all around with the tongue-and-groove instrument.We adopt the bayonet type tongue-and-groove, have tongue-and-groove around every floor strip, and the place executes marine glue at tongue-and-groove, so that floor strip is connected in flakes, and prevent that moisture from immersing substrate side.Tongue-and-groove all makes bayonet type, has good machining accuracy to guarantee splicing accuracy, guarantees the leakproofness of tongue-and-groove combination, as shown in Figure 4.
The 5th step health: carry out the health of sign indicating number heap timeliness, conditioned time is at least eight days; Purpose is that the size with on every side environment facies adaptation, balance, prevention plank changes.
The check of the 6th step, packing, warehouse-in.The plank that health is good must be through strict check, and check comprises size, distortion, wear-resisting revolution etc., and qualified products are packed, then warehouse-in.
The laminated flooring that the present invention produces is made up of wearing layer, decorative layer, substrate layer, balance layer, the corner all is arc (as shown in Figure 8), arc base material fillet place density equals base material density (as shown in figure 10), and the corner density height (as shown in figure 11) of V-arrangement corner laminated flooring has changed the physical property of base material.Laminated flooring adopts the bayonet type tongue-and-groove.
The not black seam of the laminated flooring that the present invention produces, white edge phenomenon, waterproof and dampproof superior performance; Health environment-friendly, impact resistance and feel comfort level increase; The surface layer technology is beautiful and not dazzling, and becoming clear, it is soft not lose again; Can reach the effect of wooden floor in appearance, and have wear-resistant, fire-retardant, the advantages such as price is low, long service life of laminated flooring.
Description of drawings
Fig. 1 is that base material of the present invention is engraved the big plate schematic cross-section after milling;
Fig. 2 is the structural representation of laminated flooring of the present invention;
Fig. 3 is the schematic cross-section of laminated flooring of the present invention after punching press;
Fig. 4 is a laminated flooring schematic cross-section of the present invention;
Fig. 5 installs back seam schematic diagram for laminated flooring of the present invention;
Fig. 6 is a seam schematic diagram after the installation of V-arrangement laminated flooring;
Fig. 7 is a mold pressing steel plate schematic cross-section of the present invention;
Fig. 8 is the density schematic diagram of laminated flooring of the present invention;
Fig. 9 is the density schematic diagram of V-arrangement corner laminated flooring;
Shown in the figure: 1 wearing layer; 2, decorative layer; 3, substrate layer; 4, balance layer; 5, deep-slotted chip breaker, 6, tenon; 7, tenon is protruding, and 8, laminated flooring, 9, the arc corner, 10 geosynclinal concaves, 11, groove, 12, the V-arrangement corner, 13, cope match-plate pattern, 14, lower bolster, 15, big plate to be cut.
The specific embodiment
The laminated flooring that embodiment 1, the present invention produce is made up of wearing layer (1), decorative layer (2), substrate layer (3), balance layer (4), the corner all is arc (9), arc base material fillet place density equals base material density (as shown in figure 10), and the corner density height (as shown in figure 11) of V-arrangement corner laminated flooring has changed the physical property of base material.
Arc corner laminated flooring and V-arrangement corner laminated flooring be compared as follows table:
Embodiment 2, laminated flooring adopt bayonet type tongue-and-groove (6,11), simple and convenient (as shown in Figure 5) is installed, have graceful arc side seam after installing, and in the laminated flooring installation process of V-arrangement corner, because corner density is excessive, the corresponding enhancing of fragility, so collision is broken easily, have the installation seam of V-arrangement after installing, density is concentrated the easy black surround in place, warp, meet the water rapid expanding.
Every data of embodiment 3, laminated flooring of the present invention are all owing to international standard, and its testing result and the international standard table of comparisons are as follows:
Claims (5)
1. novel reinforced wood floor and manufacture method thereof, feature is that the production technology of making this novel reinforced wood floor is: first step selection; Second step engraved and mills; The 3rd step hot pressing; The 4th step cut, makes tongue-and-groove; The 5th step health; The 6th step check, packing, warehouse-in increase to engrave before the hot pressing process and mill, and according to required size, mill machine and engrave in the relevant position and mill out a deep-slotted chip breaker with engraving on backing material plate.
2. a kind of novel reinforced wood floor according to claim 1 and manufacture method thereof is characterized in that first floor: the wearing layer of laminated flooring adopts alundum (Al to cover on the cellophane paper, and the consumption of top layer alundum (Al is 38g/m
2, 45g/m
2, 46g/m
2Or 82g/m
2The second layer, decorative layer: soaked computer pattern facing paper with the trimerization hydroxylamine; The 3rd layer of basal layer just adopts the density of the shaving board high density fiberboard of fine quality of high density fiberboard (HDF), medium density fibreboard (MDF) or specific form should be at 800-880kg/m
3The 4th layer also be moistureproof balance layer by to be made bottom, adopts the ground paper of certain intensity to flood in the trimerization hydroxylamine.
3. a kind of novel reinforced wood floor according to claim 1 and manufacture method thereof is characterized in that hot pressing is with wearing layer, decorative layer, balance layer impregnated paper melamine; Balance layer (4) after impregnated melamine is set by from bottom to top order on the lower-die steel plate of hot press, high density substrate layer (3), decorative laminate (2), alundum (Al wearing layer (1), the patrix steel plate of hot press is the steel plate that has the alternate arc convex tendon of spacing distance width on its work plane, the patrix steel plate of hot press by having the arc convex tendon is to the balance laminate, high density base material laminate, decorative laminate, the alundum (Al wearing layer is exerted pressure, in temperature is 190～200 ℃, pressurize is 25 seconds～45 seconds under the condition of pressure 20～25Mpa, and make the balance laminate, high density base material laminate, decorative laminate, the alundum (Al wearing layer is bonding successively, simultaneously at substrate layer, decorative layer, disposable mold pressing goes out arc groove on wearing layer and the balance layer, forms the big plate with the alternate arc groove of spacing distance width.
4. a kind of novel reinforced wood floor according to claim 1 and manufacture method thereof is characterized in that increasing the health operation, and conditioned time is at least eight days.
5. a kind of novel reinforced wood floor according to claim 1 and manufacture method thereof, it is characterized in that of laminated flooring is made up of wearing layer, decorative layer, substrate layer, balance layer, the corner all is an arc, and arc base material fillet place density equals base material density, and laminated flooring adopts the bayonet type tongue-and-groove.
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| CN 201010255906 CN101906863A (en) | 2010-08-18 | 2010-08-18 | Novel reinforced wood floor and manufacturing method thereof |
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| CN 201010255906 CN101906863A (en) | 2010-08-18 | 2010-08-18 | Novel reinforced wood floor and manufacturing method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102635218A (en) * | 2012-04-12 | 2012-08-15 | 宜兴狮王木业有限公司 | Flame-retardant and wear-resistant laminated flooring |
| CN102817459A (en) * | 2012-08-24 | 2012-12-12 | 原大卜 | Solid wood floor and mounting method thereof |
| CN104626322A (en) * | 2015-02-10 | 2015-05-20 | 四川升达林业产业股份有限公司 | Manufacturing method of groove-type laminated wood flooring with low intensity loss |
| CN105437720A (en) * | 2015-12-23 | 2016-03-30 | 安徽顶间木业有限公司 | Hot-press molding method for door plate decorative strips |
| CN106864151A (en) * | 2017-01-17 | 2017-06-20 | 优居优住家居装饰（北京）有限公司 | Without an aromatic plant metioned in ancient books ecological board melamine wallboard facing processing method |
| CN107288306A (en) * | 2017-08-01 | 2017-10-24 | 合肥图森工业设计有限公司 | A kind of laminated flooring and its manufacture method |
| CN108716262A (en) * | 2018-08-13 | 2018-10-30 | 徐州加林木业有限公司 | A kind of stone plastic decorative board and its waterproof method for paving |
| CN111910877A (en) * | 2020-07-29 | 2020-11-10 | 财纳福诺木业(中国)有限公司 | Strengthen floor hasp structure of waterproof function |
| CN117141013A (en) * | 2023-11-01 | 2023-12-01 | 江苏豪凯机械有限公司 | Online die pressing production process for plates |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102635218A (en) * | 2012-04-12 | 2012-08-15 | 宜兴狮王木业有限公司 | Flame-retardant and wear-resistant laminated flooring |
| CN102817459A (en) * | 2012-08-24 | 2012-12-12 | 原大卜 | Solid wood floor and mounting method thereof |
| CN102817459B (en) * | 2012-08-24 | 2015-03-11 | 原大卜 | Solid wood floor and mounting method thereof |
| CN104626322A (en) * | 2015-02-10 | 2015-05-20 | 四川升达林业产业股份有限公司 | Manufacturing method of groove-type laminated wood flooring with low intensity loss |
| CN104626322B (en) * | 2015-02-10 | 2016-07-06 | 四川升达林业产业股份有限公司 | The grooved laminated flooring manufacture method of low-intensity loss |
| CN105437720A (en) * | 2015-12-23 | 2016-03-30 | 安徽顶间木业有限公司 | Hot-press molding method for door plate decorative strips |
| CN106864151A (en) * | 2017-01-17 | 2017-06-20 | 优居优住家居装饰（北京）有限公司 | Without an aromatic plant metioned in ancient books ecological board melamine wallboard facing processing method |
| CN107288306A (en) * | 2017-08-01 | 2017-10-24 | 合肥图森工业设计有限公司 | A kind of laminated flooring and its manufacture method |
| CN108716262A (en) * | 2018-08-13 | 2018-10-30 | 徐州加林木业有限公司 | A kind of stone plastic decorative board and its waterproof method for paving |
| CN111910877A (en) * | 2020-07-29 | 2020-11-10 | 财纳福诺木业(中国)有限公司 | Strengthen floor hasp structure of waterproof function |
| CN117141013A (en) * | 2023-11-01 | 2023-12-01 | 江苏豪凯机械有限公司 | Online die pressing production process for plates |
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Open date: 20101208 |