CN101871153A - Polyester knitting warp-yarn eiderdown shell fabric and processing method thereof - Google Patents
Polyester knitting warp-yarn eiderdown shell fabric and processing method thereof Download PDFInfo
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- CN101871153A CN101871153A CN 201010203518 CN201010203518A CN101871153A CN 101871153 A CN101871153 A CN 101871153A CN 201010203518 CN201010203518 CN 201010203518 CN 201010203518 A CN201010203518 A CN 201010203518A CN 101871153 A CN101871153 A CN 101871153A
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Abstract
The invention relates to polyester knitting warp-yarn eiderdown shell fabric and a processing method thereof, belonging to the technical field of polyester fiber products. The polyester knitting warp-yarn eiderdown shell fabric comprises operability surface yarn textures and bottom yarn textures. The surface yarn textures utilize the raw materials of 150D/288F polyester superfine flat low stretch yarns, and the bottom yarn tissues utilize the raw materials of 75D/36F polyester filament yarns. The invention adopts the technical scheme that the 150D/288F polyester superfine flat low stretch yarns are preferentially utilized as the raw materials of the surface yarn tissues, and the 75D/36F polyester filament yarns are utilized as the raw materials of the bottom yarn tissues, so the shell fabric not only has the advantages of heat preservation, crease resistance, insect prevention and moth resistance of polyester coral fleece, but also has ideal soft and smooth feeling. The polyester knitting warp-yarn eiderdown shell fabric has the characteristics of rich and fluffy fluff, and lightness and elegance like eiderdown, and can permanently keep the effect of the characteristics. The provided processing method has a few technique links and saves labor investment and energy source as well. Moreover, the flaw generation rate is reduced due to the few technique links.
Description
Technical field
The invention belongs to the technical field of terylene fiber products, be specifically related to a kind of knitting warp-yarn eiderdown shell fabric, and relate to the processing method of this kind lining.
Background technology
Coral suede is known for industry already as trade name at the beginning, and is no lack of the technical scheme that is seen in relevant coral suede product and processing method in various professional journals, paper and patent documentation, and coral fleece blanket is an example.For example, Chinese invention patent Granted publication CN1266327C has introduced a kind of terylene superfine-denier coral fleece and production method thereof; And for example, publication number CN101016675A has recommended the processing technology of total polyester superfine denier coral fleece blanket, or the like.Thereby make this vocabulary of terms of coral suede be well known dawn, and become the technical term of standard.
Yet the notion of the silk eider down that the applicant introduces in the above mainly is based on unique function that the flat low-stretch yarn of functional and differential terylene super fine has and superior wearability, and this function is that other coral suede is incomparable.Therefore, the applicant has reason to believe, for the notion of silk eider down, can is familiar with and think highly of by industry and even consumers in general then as coral suede equally in the near future, and become the distinguishing products that lead market.
In view of this, be necessary the innovation element is injected in traditional lining and the production technology and goes, for this reason, the applicant has carried out long-term exploration, and technical scheme described below produces under this background.
Summary of the invention
Top priority of the present invention is to provide a kind of style and feel to be better than the terylene coral suede in the prior art and uses the polyester knitting warp-yarn eiderdown shell fabric that improves product specification and added value and embody desirable taking.
Another task of the present invention is to provide the processing method of a polyester knitting warp-yarn eiderdown shell fabric, and this method processing step is few and can ensure comprehensive embodiment of the technique effect of described lining.
Top priority of the present invention is finished like this, a kind of polyester knitting warp-yarn eiderdown shell fabric, comprise surface silk organization and bottom silk organization, the used raw material of described surface silk organization is the flat low-stretch yarn of terylene super fine of 150D/288F, and the used raw material of described bottom silk organization is the polyester filament of 75D/36F.
In a specific embodiment of the present invention, the flat low-stretch yarn of the terylene super fine of described 150D/288F shared mass percent in lining is 78-87%, and the polyester filament of described 75D/36F shared mass percent in lining is 13-22%.
An also task of the present invention is finished like this, a kind of processing method of polyester knitting warp-yarn eiderdown shell fabric, and this method may further comprise the steps:
A) material choice and warping, choose the raw material of the flat low-stretch yarn of terylene super fine of 150D/288F as surface silk organization, choose the raw material of the polyester filament of 75D/36F as bottom silk organization, wherein: the flat low-stretch yarn of the terylene super fine of 150D/288F shared mass percent in lining is 78-87%, and the polyester filament of 75D/36F shared mass percent in lining is 13-22%, and the raw material of selected face, bottom silk organization is carried out warping respectively;
B) weave, the raw material of that choose and face after warping, bottom silk organization is made through braiding by warp knitting machine, after the width of cloth is cutd open in the centre, obtain grey cloth;
C) dyeing to piece dyeing finishing, obtains dyed gray;
D) back arrangement to putting in order after the dyed gray, obtains polyester knitting warp-yarn eiderdown shell fabric.
In another specific embodiment of the present invention, step B) warp knitting machine described in is a RD6DPLM12-3 type double rib warp loom, plane No. E22, spacing distance 16～20mm.
In another specific embodiment of the present invention, step C) dyeing described in is high-temperature pressure dyeing, the used dyestuff that dyes is a DISPERSE DYES, the used device of high-temperature pressure dyeing is a high temperature-pressure dyeing machine, temperature is 125～130 ℃, pressure is 0.18～0.22MPa, and temperature retention time is 35～45min.
In another specific embodiment of the present invention, step D) the back arrangement described in comprises softness, oven dry, fluffing, carding, scalds light, cropping, shakes grain and typing, and the temperature of described oven dry is 200～220 ℃, and the grey cloth gait of march is 10～15m/min; The setting temperature of described typing is 150～200 ℃, and grey cloth speed is 15～20m/min; The temperature of described boiling hot light is 175～185 ℃.
Also have in the specific embodiment step D of the present invention) described in the grammes per square metre of polyester knitting warp-yarn eiderdown shell fabric be 260～380g/m
2, fabric width is 185～200cm and Mao Gaowei 6～8mm.
Technical scheme provided by the invention is because preferably with the flat low-stretch yarn of terylene super fine of the 150D/288F raw material as surface silk organization, and with the polyester filament of 75D/36F raw material as bottom silk organization, thereby can make lining except the strong point that insulation is crease-resistant and insect protected is moth-resistant that terylene coral suede is had, also have desirable soft smooth feel, fine hair is plentiful fluffy and just as the slim and graceful elegant characteristics as the eider down and can forever keep the effect of these characteristics; The processing method process procedure that provides is few, both can save human input, but energy savings again, and can reduce the probability that produces flaw because process procedure is few.
The specific embodiment
Embodiment 1:
A) material choice and warping are chosen the raw material (being the face silk) of the flat low-stretch yarn of 150D/288F terylene super fine as surface silk organization, and face silk shared mass percent in lining is 87%; Choose the raw material (be end silk) of the polyester filament of 75D/36F as bottom silk organization, silk shared mass percent in lining in the end is 13%, with above-mentioned, the yarn cake of the raw material of bottom silk organization is put on the creel respectively, with cause the coiled hair place behind the good head of former knot, remove raw yarn and promptly finished the preliminary preparation of warping, the implication of warping is that silk is wound up on the coiled hair of axle so that certain force of strain is parallel with length equably according to the required radical of weaving, use for warp knitting machine, its concrete technological requirement has: face silk and end silk are 4 coiled hairs for every group, the face silk has one through axle, and end silk has four through axle, every through the corresponding one group of coiled hair of axle, the radical of face silk warping is a 418/coiled hair, and the radical of end silk warping is a 420/coiled hair, the length of the warping quantity of grey cloth as required determines that fibrous index is controlled in 5.5%; The warping tension force of face silk and end silk is respectively 30g and 15g, allow ± 2g is with interior fluctuation, speed of beaming generally is controlled at about 500m/min;
B) weave, to by steps A) face after the warping, the raw material of bottom layer tissue be face, end silk to be committed to model be that RD6DPLM12-3 type double rib warp loom is weaved, plane No. E22, needle-bar spacing distance 20mm.Each sley bar pad yarn number is respectively:
GB1：0-0-0-0/3-3-3-3/0-0-0-0/4-4-4-4//；
GB2：1-0-0-0/0-1-1-1//；
GB3+GB4：0-1-0-1/1-0-1-0//；
GB5：1-0-0-0/0-1-1-1//；
GB6：0-0-0-0/3-3-3-3/0-0-0-0/4-4-4-4//。
Pass mode: GB1, GB2, GB5, GB6: completely wear;
GB3+GB4: completely wear.
The grey cloth that is made into of technology is thus cut open from the centre and is obtained two single face grey cloths through cuing open width of cloth machine;
C) dyeing is to by step B) resulting piece dyeing finishing, specifically be to adopt the dyeing of high-temperature high-pressure liquid stream jet dyeing machine, the used dyestuff that dye is a DISPERSE DYES, and in dye bath adding auxiliary agent such as Na
2CO
3With the trade mark of producing by Yong Hua auxiliary reagent factory, Suzhou City, Jiangsu Province, China be 209 type auxiliary agents.Na
2CO
3Be 0.7g/L with the addition of two kinds of auxiliary agents of 209 types, be warmed up to 100 ℃ of insulation 10min, reduce to normal temperature with 2.5 ℃/min then, drain liquid in the cylinder with the speed of 2.5 ℃/min.Technological requirement refills demineralized water in accordance with regulations, the dye vat temperature is raised to charge temperature, the steam off valve, the material (dyestuff) that change is good is added to and moves 5min in the dye vat, puts into grey cloth, the process of dyeing is to be warming up to 130 ℃ with the speed of 2 ℃/min at normal temperatures, this moment, in-cylinder pressure was 0.2MPa, was incubated 40min then, reduced to normal temperature with the rate of temperature fall of 2.5 ℃/min again, drain dye liquor, obtain dyed gray;
D) back arrangement, to by step C) put in order after the dyed gray that obtains, the back arrangement comprises softness, oven dry, fluffing, carding, scalds light, cropping, shakes operations such as grain, typing, wherein, softness is dyed gray to be put into the dipping tank of being furnished with softener flood, and the input amount of softener is 3% of a water weight, after soft treatment, remove unnecessary softener by rubber roller, send into down the road baking operation then; Drying plant preferably adopts the framing shaping machine of being produced by TaiWan, China second assistant officer company, and bake out temperature is 220 ℃, and the grey cloth gait of march is 13m/min, and the dyed gray after the oven dry is fluffed; Raising machine preferred but not adopt 36 roller raising machines by the production of Lianyungang, Jiangsu Province, China hawk trip frame Co., Ltd with being limited to, online fluffing four times, the basic principle of fluffing is by card clothing the underlap of GB3 in the lining or GB4 coil to be chosen from the coil that the back side manifests, form two-sided matte, the present invention program is owing to adopted novel knitting skill promptly by step B) technology essential factor that limited, therefore the lining after process is fluffed can form the fine hair with the front solid colour, oven dry is that setting temperature is 180 ℃, cloth speed is 18m/min, the dyed gray after the oven dry is delivered to natural lustre finishing machine scald light; The ironing roller of natural lustre finishing machine is warming up to 175 ℃, and lining advances machine along hair and scalds light, and the effect of scalding light is: give the lining matte with soft gloss with along sliding feel; Then cut off assorted hair unnecessary on the matte and floating hair by sheep shearing unit; Shaking grain is the process that matte is formed the particle pencil; Obtaining grammes per square metre after typing is 380g/m
2, fabric width is 185cm and Mao Gaowei 8mm and the knitting warp-yarn eiderdown shell fabric of washing shrinkage≤5%, bursting elastic force 〉=230N, anti-dry friction COLOR FASTNESS 〉=3-4 level and moisture-proof colorfastness to rubbing 〉=3 grade after tested.
Embodiment 2:
A) material choice and warping are chosen the raw material (being the face silk) of the flat low-stretch yarn of 150D/288F terylene super fine as the surface layer tissue, and face silk shared mass percent in lining is 78%; Choose the raw material (be end silk) of the polyester filament of 75D/36F as bottom layer tissue, silk shared mass percent in lining in the end is 22%.With above-mentioned, the yarn cake of the raw material of bottom layer tissue is put on the creel respectively, with cause the coiled hair place behind the good head of former knot, remove raw yarn and promptly finished the preliminary preparation of warping, the implication of warping is that silk is wound up on the coiled hair of axle so that certain force of strain is parallel with length equably according to the required radical of weaving, use for warp knitting machine, its concrete technological requirement has: face silk and end silk are 4 coiled hairs for every group, the face silk has one through axle, and end silk has four through axle, every through the corresponding one group of coiled hair of axle, the radical of face silk warping is a 448/coiled hair, and the radical of end silk warping is a 450/coiled hair, the length of the warping quantity of grey cloth as required determines that fibrous index is controlled in 5.5%; The warping tension force of face silk and end silk is respectively 30g and 15g, allow ± 2g is with interior fluctuation, speed of beaming generally is controlled at about 500m/min;
B) weave, to by steps A) face after the warping, the raw material of bottom layer tissue be face, end silk to be committed to model be that RD6DPLM12-3 type double rib warp loom is weaved, plane No. E22, needle-bar spacing distance 16mm.Each sley bar pad yarn number is respectively:
GB1：0-0-0-0/3-3-3-3/0-0-0-0/4-4-4-4//；
GB2：1-0-0-0/0-1-1-1//；
GB3+GB4：0-1-0-1/2-1-2-1//；
GB5：1-0-0-0/0-1-1-1//；
GB6：0-0-0-0/3-3-3-3/0-0-0-0/4-4-4-4//。
Pass mode: GB1, GB2, GB5, GB6: completely wear;
GB3+GB4: one has worn.
The grey cloth that is made into of technology is thus cut open from the centre and is obtained two single face grey cloths through cuing open width of cloth machine;
C) dyeing is to by step B) resulting piece dyeing finishing, specifically be to adopt the dyeing of high-temperature high-pressure liquid stream jet dyeing machine, the used dyestuff that dye is a DISPERSE DYES, and in dye bath adding auxiliary agent such as Na
2CO
3With the trade mark of producing by Yong Hua auxiliary reagent factory, Suzhou City, Jiangsu Province, China be 209 type auxiliary agents.Na
2CO
3Be 0.7g/L with the addition of two kinds of auxiliary agents of 209 types, be warmed up to 100 ℃ of insulation 10min, reduce to normal temperature with 2.5 ℃/min then, drain liquid in the cylinder with the speed of 2.5 ℃/min.Technological requirement refills demineralized water in accordance with regulations, the dye vat temperature is raised to charge temperature, the steam off valve, the material (dyestuff) that change is good is added to and moves 5min in the dye vat, puts into grey cloth, the process of dyeing is to be warming up to 125 ℃ with the speed of 2 ℃/min at normal temperatures, this moment, in-cylinder pressure was 0.18MPa, was incubated 45min then, reduced to normal temperature with the rate of temperature fall of 2.5 ℃/min again, drain dye liquor, obtain dyed gray;
D) back arrangement, to by step C) put in order after the dyed gray that obtains, the back arrangement comprises softness, oven dry, fluffing, carding, scalds light, cropping, shakes operations such as grain, typing, wherein, softness is dyed gray to be put into the dipping tank of being furnished with softener flood, and the input amount of softener is 3% of a water weight, after soft treatment, remove unnecessary softener by rubber roller, send into down the road baking operation then; Drying plant preferably adopts the framing shaping machine of being produced by TaiWan, China second assistant officer company, and bake out temperature is 200 ℃, and the grey cloth gait of march is 10m/min, and the dyed gray after the oven dry is fluffed; Raising machine preferred but not adopt 36 roller raising machines by the production of Lianyungang, Jiangsu Province, China hawk trip frame Co., Ltd with being limited to, online fluffing four times, the basic principle of fluffing is by card clothing the underlap of GB3 in the lining or GB4 coil to be chosen from the coil that the back side manifests, form two-sided matte, the present invention program is owing to adopted special interval to entry knitting skill promptly by step B) technology essential factor that limited, therefore the lining after process is fluffed can form the fine hair with the front solid colour, oven dry is that setting temperature is 182 ℃, cloth speed is 18m/min, the dyed gray after the oven dry is delivered to natural lustre finishing machine scald light; The ironing roller of natural lustre finishing machine is warming up to 180 ℃, and lining advances machine along hair and scalds light, and the effect of scalding light is: give the lining matte with soft gloss with along sliding feel; Then cut off assorted hair unnecessary on the matte and floating hair by sheep shearing unit; Shaking grain is the process that matte is formed the particle pencil; Obtaining grammes per square metre after typing is 260g/m
2, fabric width is 190cm and Mao Gaowei 6mm and the knitting warp-yarn eiderdown shell fabric of washing shrinkage≤5%, bursting elastic force 〉=230N, anti-dry friction COLOR FASTNESS 〉=3-4 level and moisture-proof colorfastness to rubbing 〉=3 grade after tested.
Claims (7)
1. polyester knitting warp-yarn eiderdown shell fabric, comprise surface silk organization and bottom silk organization, it is characterized in that the used raw material of described surface silk organization is the flat low-stretch yarn of terylene super fine of 150D/288F, and the used raw material of described bottom silk organization is the polyester filament of 75D/36F.
2. polyester knitting warp-yarn eiderdown shell fabric according to claim 1, the flat low-stretch yarn of the terylene super fine shared mass percent in lining that it is characterized in that described 150D/288F is 78-87%, and the polyester filament of described 75D/36F shared mass percent in lining is 13-22%.
3. the processing method of a polyester knitting warp-yarn eiderdown shell fabric as claimed in claim 1 is characterized in that this method may further comprise the steps:
A) material choice and warping, choose the raw material of the flat low-stretch yarn of terylene super fine of 150D/288F as surface silk organization, choose the raw material of the polyester filament of 75D/36F as bottom silk organization, wherein: the flat low-stretch yarn of the terylene super fine of 150D/288F shared mass percent in lining is 78-87%, and the polyester filament of 75D/36F shared mass percent in lining is 13-22%, and the raw material of selected face, bottom silk organization is carried out warping respectively;
B) weave, the raw material of that choose and face after warping, bottom silk organization is made through braiding by warp knitting machine, after the width of cloth is cutd open in the centre, obtain grey cloth;
C) dyeing to piece dyeing finishing, obtains dyed gray;
D) back arrangement to putting in order after the dyed gray, obtains polyester knitting warp-yarn eiderdown shell fabric.
4. the processing method of polyester knitting warp-yarn eiderdown shell fabric according to claim 3 is characterized in that step B) described in warp knitting machine be RD6DPLM12-3 type double rib warp loom, plane No. E22, spacing distance 16～20mm.
5. the processing method of polyester knitting warp-yarn eiderdown shell fabric according to claim 3, it is characterized in that step C) described in dyeing be high-temperature pressure dyeing, the used dyestuff that dyes is a DISPERSE DYES, the used device of high-temperature pressure dyeing is a high temperature-pressure dyeing machine, temperature is 125～130 ℃, pressure is 0.18～0.22MPa, and temperature retention time is 35～45min.
6. the processing method of polyester knitting warp-yarn eiderdown shell fabric according to claim 3, it is characterized in that step D) described in back arrangement comprise softness, oven dry, fluffing, carding, scald light, cropping, shake grain and typing, the temperature of described oven dry is 200～220 ℃, and the grey cloth gait of march is 10～15m/min; The setting temperature of described typing is 150～200 ℃, and grey cloth speed is 15～20m/min; The temperature of described boiling hot light is 175～185 ℃.
7. the processing method of polyester knitting warp-yarn eiderdown shell fabric according to claim 3 is characterized in that step D) described in the grammes per square metre of polyester knitting warp-yarn eiderdown shell fabric be 260～380g/m
2, fabric width is 185～200cm and Mao Gaowei 6～8mm.
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| CN107587254A (en) * | 2017-09-29 | 2018-01-16 | 浙江新千禧纺织股份有限公司 | A kind of super soft flannelette and preparation method thereof |
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| CN108286120A (en) * | 2018-03-30 | 2018-07-17 | 青岛迦南美地家居用品有限公司 | Antistatic Fabric |
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| CN105951344A (en) * | 2016-07-07 | 2016-09-21 | 浙江南旋针纺有限公司 | Grey cloth napping process for single knit artificial leather base cloth |
| CN107587254A (en) * | 2017-09-29 | 2018-01-16 | 浙江新千禧纺织股份有限公司 | A kind of super soft flannelette and preparation method thereof |
| CN111542656A (en) * | 2017-10-20 | 2020-08-14 | 耐克创新有限合伙公司 | Knitted bulking zone |
| US11910866B2 (en) | 2017-10-20 | 2024-02-27 | Nike, Inc. | Knitted loft zones |
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| CN108286120B (en) * | 2018-03-30 | 2020-06-26 | 青岛迦南美地家居用品有限公司 | Antistatic fabric |
| CN109056170A (en) * | 2018-10-31 | 2018-12-21 | 马鞍山市永运家纺有限公司 | A kind of Ultra-Fine Bicomponent Fibre fabric and its preparation process |
| CN111254704A (en) * | 2020-01-19 | 2020-06-09 | 宁波大军长毛绒有限公司 | Preparation process of wool-like fabric |
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Open date: 20101027 |