CN100453722C - Process for processing polyester fibre blanket - Google Patents

Process for processing polyester fibre blanket Download PDF

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Publication number
CN100453722C
CN100453722C CNB2006100971862A CN200610097186A CN100453722C CN 100453722 C CN100453722 C CN 100453722C CN B2006100971862 A CNB2006100971862 A CN B2006100971862A CN 200610097186 A CN200610097186 A CN 200610097186A CN 100453722 C CN100453722 C CN 100453722C
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China
Prior art keywords
stamp
weft
type
cloth
polyester fiber
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CNB2006100971862A
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CN1944738A (en
Inventor
季闻宇
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CHANGSHU JINXIU WARP AND WEFT KNITTING Co Ltd
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CHANGSHU JINXIU WARP AND WEFT KNITTING Co Ltd
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Publication of CN1944738A publication Critical patent/CN1944738A/en
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Abstract

The process of producing polyester fiber blanket belongs to the field of polyester fiber product technology. The process includes the steps of: sorting material, warping, warp knitting, slitting, dying or printing, loosening and stoving, fixing color, wet silicone finishing, hot settling, back teasing finishing, and sewing to form the blanket. Or, the process includes the steps of: sorting material, weft knitting, printing, fixing color, wet silicone finishing, hot settling, back teasing finishing, shearing, and sewing to form the blanket. The printing has low temperature dispersed pigment or high temperature dispersed pigment sorted flexibly, and the fixing color has direct continuous normal temperature and normal pressure ageing or direct continuous high temperature and normal pressure ageing.

Description

The processing technology of polyester fiber blanket
Technical field
The invention belongs to the terylene fiber products processing technique field, be specifically related to a kind of processing technology of polyester fiber blanket.
Background technology
At present, the suede class lining of polyster fibre such as the processing of polyester fiber blanket still account for leading with warp knitting technology, for example also adopted warp knitting technology in the publication number that the applicant proposed on January 25th, 2006 is the patent application of CN1804177A, this processing step is: the DTY silk is selected materials, warping, weave (through compiling), cut open the width of cloth, dyeing or stamp (high temperature modification dispersed color), pine baking, fixation (High Temperature High Pressure batch (-type)), organosilicon dressing, HEAT SETTING, the back side draw (rising) mao to put, make, become blanket in order.The technical contribution of above-mentioned patent application is before warping DTY silk raw material to be carried out network again, makes its superfine denier fiber that constitutes high F number, uses to make polyster fibre have good effect resistant to lodging, not only can improve grammes per square metre (300-500g/m 2) and suede height (4.5-8mm) and embody warmth retention property, and make into the matte bony excellence behind the blanket, fluffy softness is used the texture that shows cotton type, acrylic fibers blanket.But only considered to make, do not weaved, the limitation that exists technology to be suitable for and take weft knitting into account through braiding.
At above-mentioned deficiency, the applicant selects materials, weaves these two steps to the DTY silk in the above-mentioned processing step again and innovates, and also applied for patent (production technology that application number is 200610085875.1, name is called polyester fiber blanket), it is to select among CATION DTY specification 300D/96F, 250D/96F, 200D/96F, the 300D/144F any one that the DTY silk is selected materials; Make employing through braiding and completely wear technology.Because CATION DTY silk is to the no fastidious property of weaving of warp knitting machine, weft machine, therefore, make polyester fiber blanket make and adapted to weft knitting and weave through braiding from only being confined in the past, the main achievement of present patent application promptly is this.
Again, the applicant also introduces the processing technology of full polyester superfine fiber blanket, application (number be 200610085874.7) was proposed on May 29th, 2006, the weft-knitted processing steps of recommending: DTY silk raw material is prepared, weft knitting is weaved, stamp (high temperature modification dispersed color), pine baking, fixation (High Temperature High Pressure batch (-type)), organosilicon dressing, HEAT SETTING, the back side play (drawing) mao arrangement, cropping, make, become blanket, before weft knitting, the DTY silk raw material of being prepared is carried out network again, constitute the superfine denier fiber of the high F number of sub-thread.Technical contribution is: top noil ratio is low, the confused amount of lousiness head less, the lousiness even tension, density is even causes or the like.
As from the foregoing, before the application proposes, the processing technology of polyester fiber blanket is through volume, weft-knitted technology and deposits, no matter but be warp knitting technology or weft-knitted technology, all need relate to stamp step and fixation step, the pigment that stamp adopted is the high temperature modification dispersed color, and fixation adopts batch (-type) High Temperature High Pressure fixation.The shortcoming of High Temperature High Pressure fixation is that link is many, production efficiency is low, specifically can be confirmed by following example.Stamp, pine baking batch (-type) High Temperature High Pressure fixation, washing, dry by the fire from pine and to finish fixation and generally include two operation sections or claim two steps: the first step, with 300m coupe, the 140cm door width of cloth, grammes per square metre 500g/m 2Fabric be example, average cloth speed 10m/min, 160 ℃ of temperature, thermal source adopt the heat medium oil heater, the time of finishing the pine baking is 30min; In second step, manual plate dossal needs time spent 30min, and the time of advancing cloth batch (-type) High Temperature High Pressure fixation is 40min, and going out the time that the manual plate of cloth unloads cloth and need is 15min, and the cumulative time is 115min.Therefore, the fixation time is tediously long, not only causes the low of production efficiency, and causes energy resource consumption big, runs counter to present high praise and the economizing type of advocating, energy-saving economy.The applicant has done to analyze and carried out positive exploration to above-mentioned reason, found that selecting with improper of because of the used selection of pigment of stamp unreasonable and color fixing process.
Summary of the invention
Task of the present invention be to provide a kind of and help shortening the fixation time, the processing technology of polyester fiber blanket that energy savings consumes.
Task of the present invention is finished like this, a kind of processing technology of polyester fiber blanket, the step that it comprises is: the DTY silk is selected materials, warping, through braiding make, cut open that the width of cloth, dyeing or stamp, loose baking, fixation, organosilicon dressing, HEAT SETTING, the back side fluffing puts, make, become that blanket or DTY silk are selected materials, weft knitting is weaved, stamp, fixation, organosilicon dressing, HEAT SETTING, the back side fluff arrangement, cropping, make, become blanket, the selected pigment of described stamp is the low form dispersed color; Described fixation is that direct continous mode normal temperature and pressure evaporates.
Low form dispersed color of the present invention is any binary color selected in the SD type cation dispersion pigment series or the combination pigment of three-primary colours.
Direct continous mode normal temperature and pressure of the present invention evaporates and is meant that stamp and steam box are on the same streamline, stamp adopts PLATE SCREAM PRINTING, after peeling off from conduction band, the look base that is become by stamp directly enters steam box, go out cloth after evaporating, stamp, advance cloth, go out three links of cloth and carry out continuously synchronously, it is normal pressure that spin manifold temperature is controlled to be 95-105 ℃, pressure, wherein: the selected pigment of stamp is the low form dispersed color, adopt the low form loop steamer to evaporate, thermal source adopts the saturated vapour heat supply, and the time of evaporating is 20-40min.
DTY silk of the present invention is selected materials to choosing among 450D/144F, 300D/144F, 300D/96F, 250D/96F, 200D/96F, 200D/72F, 300D/288F, the 150D/144F any one.
Of the present invention making through braiding is to adopt warp knitting machine to weave, and the wool yarn head that is provided confusingly is any one arrangement by 16/inch is arranged in parallel, 18/inch is arranged in parallel or 20/inch is arranged in parallel.
Warp knitting machine of the present invention is homemade GE-283 type warp knitting machine.
It is the cut velvet weft-knitting machine that the weft machine that is adopted is weaved in weft knitting of the present invention.
Cut velvet weft-knitting machine of the present invention is any one cut velvet weft-knitting machine in 12 road and 14 tunnel cut velvet weft-knitting machines.
Advantage of the present invention: pigment that stamp is selected is had flexibility, especially the pigment of selecting at stamp is the low form dispersed color and is evaporated by direct continous mode normal temperature and pressure and to finish fixation, the fixation time that normal temperature and pressure evaporates only is 20-40min, shortened 3-6 times nearly than traditional batch (-type) High Temperature High Pressure fixation time 115min, energy savings is more than 50%.
The specific embodiment
Embodiment 1:
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 300D/96F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, and 26 inch 14 pin of type, 6 pairs of following process cycles of triangle arrangement up and down of weft machine:
1. wool yarn (DTY) wire feed from top to bottom, ∧ at the bottom of the ∨ 1+1 at the bottom of the triangle arrangement
2. end silk (FDY) is compiled latitude bottom, the high ∨ of ∨ at the bottom of the triangle arrangement
3. cut circle, ∧ at the bottom of the high ∧ of triangle arrangement
4. wool yarn (DTY) wire feed from bottom to top, the high ∧ of the high ∨ 1+1 of triangle arrangement
5. end silk (FDY) is compiled latitude bottom, the high ∨ of ∨ at the bottom of the triangle arrangement
6. cut circle, ∧ at the bottom of the high ∧ of triangle arrangement
Under fixed triangle, make circular motion with the cocycle knitting needle on the one hand, pump on the other hand, the motion hook plucking yarn weaving lopping of knitting needle, the dabbing wheel cuts off lint to last initial point with the cutter pin simultaneously, forms fuzz fabric, tissue density is 46 lines/5cm, and grammes per square metre is 350g/m 2, the high 4cm of hair, rotating speed is: 20n/min, obtain grey cloth;
Stamp, fixation, before stamp, earlier grey cloth is tested, choose three-primary colours or binary color is made into the mill base that colored type need be used by table 1 from low form SD type cation dispersion pigment series then, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the low form loop steamer, 95 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, and thermal source is the saturated vapor heat supply, evaporates time 20min;
Grey cloth after stamp, the fixation is carried out organosilicon dressing, HEAT SETTING, back side fluffing arrangement, cropping (scald and cut, grab and cut) successively, makes, obtain two bright-coloured topping printing patterns, the high 4cm of suede, grammes per square metre 350g/m 2The finished product polyester fiber blanket.
Embodiment 2:
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 450D/144F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 26 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 1, tissue density is 50 lines/5cm, and grammes per square metre is 400g/m 2, the high 6cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Stamp, fixation, stamp is tested to grey cloth earlier before stamp, choose three-primary colours or binary color is made into the mill base that colored type need be used by table 1 from low form SD type cation dispersion pigment series then, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the low form loop steamer, 100 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, thermal source is the saturated vapor heat supply, evaporates time 30min;
Grey cloth after stamp, the fixation through embodiment 1 described same steps as, is obtained three bright-coloured topping printing patterns, the high 6cm of suede, grammes per square metre 400g/m 2The finished product polyester fiber blanket.
Embodiment 3
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 300D/288F for use;
Weft knitting is weaved, by there not being JL99 type 14 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 30 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 1, tissue density is 54 lines/5cm, and grammes per square metre is 450g/m 2, the high 10cm of hair, rotating speed is: 16n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose three-primary colours or binary color is made into the mill base that colored type need be used by table 1 from low form SD type cation dispersion pigment series then, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts low temperature long ring type rapid steamer, 102 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, and thermal source is the saturated vapor heat supply, evaporates time 30min;
Grey cloth after stamp, the fixation through embodiment 1 described same steps as, is obtained bright-coloured quadruplet look decalcomania, the high 10cm of suede, grammes per square metre 450g/m 2Finished product polyster fibre blanket.
Embodiment 4
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 300D/144F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 30 inch 14 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 1, tissue density is 54 lines/5cm, and grammes per square metre is 400g/m 2, the high 6cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose three-primary colours or binary color is made into the mill base that colored type need be used by table 1 from low form SD type cation dispersion pigment series then, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the low form loop steamer, 103 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, and thermal source is the saturated vapor heat supply, evaporates time 35min;
With the same steps as of the grey cloth after stamp, the fixation, obtain bright-coloured quadruplet look decalcomania, the high 6cm of suede, grammes per square metre 400g/m through embodiment 1 2Finished product polyster fibre blanket.
Embodiment 5
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 250D/96F for use;
Weft knitting is weaved, and the selection of weft machine type and 6 pairs of triangle arrangement and weft-knitted technology are all with embodiment 1; Tissue density is 60 lines/5cm, and grammes per square metre is 500g/m 2, the high 12cm of hair, rotating speed is: 16n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose three-primary colours or binary color is made into the mill base that colored type need be used by table 1 from low form SD type cation dispersion pigment series then, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts low temperature long ring type rapid steamer, 105 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, and thermal source is the saturated vapor heat supply, evaporates time 35min;
With the same steps as of the grey cloth after stamp, the fixation, obtain two bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 500g/m through embodiment 1 2Finished product polyster fibre blanket.
Embodiment 6
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 200D/96F for use;
Weft knitting is weaved, by there not being JL99 type 14 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 26 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 1, tissue density is 60 lines/5cm, and grammes per square metre is 500g/m 2, the high 12cm of hair, rotating speed is: 16n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, be made into the mill base that colored type need be used by table 1 from choosing to choose by three-primary colours or binary color then by low form SD type cation dispersion pigment series, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the low form loop steamer, 102 ℃ of the average temperature of case, pressure were normal pressure before and after spin manifold temperature was controlled at, thermal source is the saturated vapor heat supply, evaporates time 40min;
With the same steps as of the grey cloth after stamp, the fixation, obtain five bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 500g/m through embodiment 1 2Finished product polyster fibre blanket.
Embodiment 7
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 200D/72F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 30 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 1, tissue density is 54 lines/5cm, and grammes per square metre is 550g/m 2, the high 12cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose three-primary colours or binary color is made into the mill base that colored type need be used by table 1 from low form SD type cation dispersion pigment series then, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the low form loop steamer, 105 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, and thermal source is the saturated vapor heat supply, evaporates time 40min;
With the same steps as of the grey cloth after stamp, the fixation, obtain three bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 550g/m through embodiment 1 2Finished product polyster fibre blanket.
Embodiment 8
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 150D/144F for use;
Weft knitting is weaved, by there not being JL99 type 14 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 26 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 1, tissue density is 64 lines/5cm, and grammes per square metre is 650g/m 2, the high 12cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose three-primary colours or binary color is made into the mill base that colored type need be used by table 1 from choosing then by low form SD type cation dispersion pigment series, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the low form loop steamer, 95 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, thermal source is the saturated vapor heat supply, evaporates time 40min;
With the same steps as of the grey cloth after stamp, the fixation, obtain three bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 650g/m through embodiment 1 2Finished product polyster fibre blanket.
Embodiment 9
1) the .DTY silk is selected materials, and selects the DTY silk of 300D/96F for use;
2). to selected above-mentioned DTY silk warping machines warping, be put to then make through braiding by the GE-283 type that Hunan China province Changde frame company produces, making the wool yarn head that is adopted through braiding confusingly places side by side by 16/inch is parallel, adopt and completely wear technology, by the GE-283 warp knitting machine six sley bar: L1, L2, L5, L6 produce bottom AB face fabric, L3, L4 pay for first in the AB face fabric that bottom forms back and forth by latch needles, traversing usefulness 4 pins 5 pin inlaid thread, the density of grey cloth is controlled at 350g/m 2, rotating speed is: 500n/min minute, get grey cloth, and cut open the width of cloth;
3). stamp, pine baking, fixation, earlier grey cloth is tested, be made into the mill base that colored type need be used by table 1 from the three-primary colours or the binary color of low form SD type cation dispersion pigment then, to the grey cloth stamp, print guide belt with evaporate that being on the same production line links up carries out, promptly stamp, advance cloth, go out cloth and carry out synchronously, it is normal pressure that the front and back spin manifold temperature mean temperature of low form loop steamer is controlled at 95 ℃, pressure, thermal source is hot saturated vapor heat supply, evaporates time 25min;
4). the grey cloth after stamp, pine baking, the fixation is carried out organosilicon dressing, HEAT SETTING, back side fluffing arrangement successively, makes, and the high 6cm of suede, the grammes per square metre that obtain three cover colored patterns are 350g/m 2The finished product polyester fiber blanket.
Embodiment 10
1). select the DTY silk of 450D/144F for use;
2). the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color of choosing SD type cation dispersion pigment by table 1 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature is controlled at 102 ℃, pressure, evaporates time 30min;
4). will obtain two cover colored pattern suedes high 10cm, grammes per square metre is 450g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), all the other key elements 3), 4), are all with the description to embodiment 9.
Embodiment 11
1). select the DTY silk of 150D/144F for use;
2). the wool yarn head confusingly is arranged in parallel by 18/inch, and the density of grey cloth is controlled at 400g/m 2
3). three-primary colours or the binary color of choosing SD type cation dispersion pigment by table 1 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature is controlled at 102 ℃, pressure, evaporates time 35min;
4). obtain three cover colored pattern suedes high 6cm, grammes per square metre is 400g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), other key element 3), 4), is all with the description to embodiment 9.
Embodiment 12
1). select the DTY silk of 300D/144F for use;
2). the wool yarn head is confusingly placed side by side by 20/inch is parallel, and the density of grey cloth is controlled at 650g/m 2
3). three-primary colours or the binary color of choosing SD type cation dispersion pigment by table 1 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature is controlled at 100 ℃, pressure, evaporates time 30min;
4). obtain three cover colored pattern suedes high 12cm, grammes per square metre is 650g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), other key element 3), 4), is all with the description to embodiment 9.
Embodiment 13
1). select the DTY silk of 200D/96F for use;
2). the wool yarn head is confusingly placed side by side by 18/inch is parallel, and the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color of choosing SD type cation dispersion pigment by table 1 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature is controlled at 102 ℃, pressure, evaporates time 30min;
4). obtain three cover colored pattern suedes high 10cm, grammes per square metre is 450g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), other key element 3), 4), is all with the description to embodiment 9.
Embodiment 14
1). select the DTY silk of 300D/288F for use;
2). the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color of choosing SD type cation dispersion pigment by table 1 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature is controlled at 105 ℃, pressure, evaporates time 30min;
4). obtain five cover colored pattern suedes high 10cm, grammes per square metre is 450g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), other key element 3), 4), is all with the description to embodiment 9.
Embodiment 15
1). select the DTY silk of 250D/96F for use;
2). the wool yarn head is confusingly placed side by side by 20/inch is parallel, and the density of grey cloth is controlled at 550g/m 2
3). three-primary colours or the binary color chosen by low form SD type cation dispersion pigment by table 1 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature is controlled at 105 ℃, pressure, evaporates time 30min;
4). obtain eight cover colored pattern suedes high 10cm, grammes per square metre is 550g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), other key element 3), 4), is all with the description to embodiment 9.
Embodiment 16
1). select the DTY silk of 200D/72F for use;
2). the wool yarn head is confusingly placed side by side by 20/inch is parallel, and the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color chosen by low form SD type cation dispersion pigment by table 1 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature is controlled at 103 ℃, pressure, evaporates time 40min;
4). obtain three cover colored patterns, the high 10cm of suede, grammes per square metre are 450g/m 2The finished product polyester fiber blanket.
Embodiment 17
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 300D/96F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, and 26 inch 14 pin of type, 6 pairs of following process cycles of triangle arrangement up and down of weft machine:
1. wool yarn (DTY) wire feed from top to bottom, ∧ at the bottom of the ∨ 1+1 at the bottom of the triangle arrangement
2. end silk (FDY) is compiled latitude bottom, the high ∨ of ∨ at the bottom of the triangle arrangement
3. cut circle, ∧ at the bottom of the high ∧ of triangle arrangement
4. wool yarn (DTY) wire feed from bottom to top, the high ∧ of the high ∨ 1+1 of triangle arrangement
5. end silk (FDY) is compiled latitude bottom, the high ∨ of ∨ at the bottom of the triangle arrangement
6. cut circle, ∧ at the bottom of the high ∧ of triangle arrangement
Under fixed triangle, make circular motion with the cocycle knitting needle on the one hand, pump on the other hand, the motion hook plucking yarn weaving lopping of knitting needle, the dabbing wheel cuts off lint to last initial point with the cutter pin simultaneously, forms fuzz fabric, tissue density is 46 lines/5cm, and grammes per square metre is 350g/m 2, the high 4cm of hair, rotating speed is: 20n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose by S type, SE type series high temperature modification dispersed color by table 2 then and be made into the mill base that colored type need be used by three-primary colours or binary color, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the high temperature modification loop steamer, 160 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing is strengthened hot-air convection, evaporates time 20min;
Grey cloth after stamp, the fixation is carried out organosilicon dressing, HEAT SETTING, back side fluffing arrangement, cropping (scald and cut, grab and cut) successively, makes, obtain three bright-coloured topping printing patterns, the high 4cm of suede, grammes per square metre 350g/m 2The finished product polyester fiber blanket.
Embodiment 18
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 300D/96F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 26 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 17, tissue density is 50 lines/5cm, and grammes per square metre is 400g/m 2, the high 6cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose type by table 2 then by S, SE type series high temperature disperses serial pigment to be made into the mill base that colored type need be used by three-primary colours or binary color scheme of colour, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out to carry out synchronous linking up of cloth, fixation adopts the high temperature modification loop steamer, the case mean temperature was 165 ℃ before and after spin manifold temperature was controlled at, pressure is normal pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing is strengthened hot-air convection, evaporates time 30min;
Grey cloth after stamp, the fixation through embodiment 17 described same steps as, is obtained three bright-coloured topping printing patterns, the high 6cm of suede, grammes per square metre 400g/m 2The finished product polyester fiber blanket.
Embodiment 19
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 300D/288F for use;
Weft knitting is weaved, by there not being JL99 type 14 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 30 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 17, tissue density is 54 lines/5cm, and grammes per square metre is 450g/m 2, the high 10cm of hair, rotating speed is: 16n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose type by table 2 then by S, SE type series high temperature modification disperses serial pigment to be made into the mill base that colored type need be used by three-primary colours or binary color scheme of colour, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out to carry out synchronous linking up of cloth, fixation adopts the spin manifold temperature of high temperature modification loop steamer to be controlled at 170 ℃ of front and back case mean temperatures, pressure is normal pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing, strengthen hot-air convection, evaporate time 30min;
Grey cloth after stamp, the fixation through embodiment 17 described same steps as, is obtained three bright-coloured topping printing patterns, the high 10cm of suede, grammes per square metre 450g/m 2Finished product polyster fibre blanket.
Embodiment 20
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 300D/144F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 30 inch 14 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 17, tissue density is 54 lines/5cm, and grammes per square metre is 400g/m 2, the high 6cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose type by table 2 then by S, SE type series high temperature modification disperses serial pigment to be made into the mill base that colored type need be used by three-primary colours or binary color scheme of colour, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out to carry out synchronous linking up of cloth, fixation adopts the high temperature modification loop steamer, the case mean temperature was 175 ℃ before and after spin manifold temperature was controlled at, pressure is normal pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing is strengthened hot-air convection, evaporates time 35min;
Grey cloth after stamp, the fixation through embodiment 17 described same steps as, is obtained two bright-coloured topping printing patterns, the high 6cm of suede, grammes per square metre 400g/m 2Finished product polyster fibre blanket.
Embodiment 21
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 250D/96F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 26 inch 14 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 17, tissue density is 60 lines/5cm, and grammes per square metre is 500g/m 2, the high 12cm of hair, rotating speed is: 16n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose type by table 2 then by S, SE type series high temperature modification disperses serial pigment to be made into the mill base that colored type need be used by three-primary colours or binary color scheme of colour, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out to carry out synchronous linking up of cloth, fixation adopts the high temperature modification loop steamer, the case mean temperature was 175 ℃ before and after spin manifold temperature was controlled at, pressure is normal pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing is strengthened hot-air convection, evaporates time 35min;
Grey cloth after stamp, the fixation through embodiment 17 described same steps as, is obtained two bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 500g/m 2Finished product polyster fibre blanket.
Embodiment 22
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 200D/96F for use;
Weft knitting is weaved, by there not being JL99 type 14 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 26 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 17, tissue density is 60 lines/5cm, and grammes per square metre is 500g/m 2, the high 12cm of hair, rotating speed is: 16n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose type by table 2 then by S, SE type series high temperature modification disperses serial pigment to be made into the mill base that colored type need be used by three-primary colours or binary color scheme of colour, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out to carry out synchronous linking up of cloth, fixation adopts the high temperature modification loop steamer, the case mean temperature was 180 ℃ before and after spin manifold temperature was controlled at, pressure is normal pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing is strengthened hot-air convection, evaporates time 40min;
Grey cloth after stamp, the fixation through embodiment 17 described same steps as, is obtained three bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 500g/m 2Finished product polyster fibre blanket.
Embodiment 23
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 200D/72F for use;
Weft knitting is weaved, by there not being JL99 type 12 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 30 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 17, tissue density is 54 lines/5cm, and grammes per square metre is 550g/m 2, the high 12cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Stamp, fixation, earlier grey cloth is tested before the stamp, choose type by table 2 then by S, SE type series high temperature modification disperses serial pigment to be made into the mill base that colored type need be used by three-primary colours or binary color scheme of colour, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out to carry out synchronous linking up of cloth, fixation adopts the spin manifold temperature of high temperature modification loop steamer to be controlled at 180 ℃ of front and back case mean temperatures, pressure is normal pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing, strengthen hot-air convection, evaporate time 40min;
Grey cloth after stamp, the fixation through embodiment 17 described same steps as, is obtained three bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 550g/m 2Finished product polyster fibre blanket.
Embodiment 24
The DTY silk is selected materials, and selects the CATION DTY silk of sub-thread 150D/144F for use;
Weft knitting is weaved, by there not being JL99 type 14 tunnel cut velvet weft-knitting machines that Sillim dragon Fake Furs machinery Co., Ltd produces by the Jiangsu Province, China, 26 inch 16 pin of type, 6 pairs of triangle arrangement up and down of weft machine and weft-knitted technology are with embodiment 17, tissue density is 64 lines/5cm, and grammes per square metre is 650g/m 2, the high 12cm of hair, rotating speed is: 18n/min, obtain grey cloth;
Earlier grey cloth is tested before the stamp, choosing by S type, SE type series high temperature modification by table 2 then disperses serial pigment to be made into the mill base that colored type need be used by three-primary colours or binary color scheme of colour, carry out PLATE SCREAM PRINTING by flat screen printing machine, stamp is on the same production line with evaporating, stamp, advance cloth, go out cloth and link up synchronously and carry out, fixation adopts the high temperature modification loop steamer, 185 ℃ of case mean temperatures, pressure were normal pressure before and after spin manifold temperature was controlled at, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing, strengthen hot-air convection, evaporate time 40min;
Grey cloth after stamp, the fixation is obtained six bright-coloured topping printing patterns, the high 12cm of suede, grammes per square metre 650g/m through embodiment 17 described same steps as 2Finished product polyster fibre blanket.
Embodiment 25
1) the .DTY silk is selected materials, and selects the DTY silk of 300D/96F for use;
2). selected above-mentioned DTY silk is reorganized with warping machines, be put to then make through braiding by the GE-283 type that Hunan China province Changde frame company produces, making the wool yarn head that is adopted through braiding confusingly places side by side by 16/inch is parallel, adopt and completely wear technology, by the GE-283 warp knitting machine six sley bar: L1, L2, L5, L6 produce bottom AB face fabric, L3, L4 pay for first in the AB face fabric that bottom forms back and forth by latch needles, traversing usefulness 4 pins 5 pin inlaid thread, the density of grey cloth be controlled at 350 the gram/square metre, rotating speed is: 500 rev/mins, get grey cloth, and cut open the width of cloth;
3). stamp, pine baking, fixation, preceding earlier grey cloth being tested, three-primary colours or the binary color scheme of colour of choosing by high temperature modification S type, SE type dispersed color by table 2 is made into the mill base that colored type need be used then, to the grey cloth stamp, print guide belt with evaporate that being on the same production line links up carries out, be stamp, advance cloth, go out cloth and carry out synchronously, fixation adopts the high temperature modification loop steamer, it is normal pressure that the spin manifold temperature mean temperature is controlled at 160 ℃, pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing is strengthened hot-air convection, evaporates time 25min;
4). the grey cloth after stamp, pine baking, the fixation is carried out organosilicon dressing, HEAT SETTING, back side fluffing arrangement successively, makes, obtain the high 6cm of eight cover colored pattern suedes, grammes per square metre is 350g/m 2The finished product polyester fiber blanket.
Embodiment 26
1) the .DTY silk is selected materials, and selects the DTY silk of 450D/144F for use;
2). the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color scheme of colour chosen by high temperature modification S type, middle warm type SE type, dispersed color by table 2 are made into the mill base that colored type need be used, the spin manifold temperature mean temperature of high temperature modification loop steamer is controlled at 165 ℃ of mean temperatures, pressure is normal pressure, evaporates time 30min;
4). obtain eight cover colored pattern suedes high 10cm, grammes per square metre is 450g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment) .4 .3)). in all the other key elements all with description to embodiment 25.
Embodiment 27
1) the .DTY silk is selected materials, and selects the DTY silk of 150D/144F for use;
2). the wool yarn head is confusingly placed side by side by 18/inch is parallel, and the density of grey cloth is controlled at 400g/m 2
3). three-primary colours or the binary color scheme of colour chosen by high temperature modification S type, SE type dispersed color by table 2 are made into the mill base that colored type need be used, the spin manifold temperature mean temperature of high temperature modification loop steamer is controlled at 170 ℃ of mean temperatures, pressure is normal pressure, evaporates time 35min;
4). obtain six cover colored pattern suedes high 6cm, grammes per square metre is 400g/m 2The finished product polyester fiber blanket.The step 27 of present embodiment) .47 .37)). in all the other key elements all with description to embodiment 25.
Embodiment 28
1) the .DTY silk is selected materials, and selects the DTY silk of 300D/144F for use;
2). the wool yarn head is confusingly placed side by side by 20/inch is parallel, and the density of grey cloth is controlled at 650g/m 2
3). three-primary colours or the binary color scheme of colour chosen by high temperature modification S type, SE type dispersed color by table 2 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature of high temperature modification loop steamer is controlled at 175 ℃, pressure, evaporates time 30min;
4). obtain eight cover colored pattern suedes high 12cm, grammes per square metre is 650g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment) .4 .3)). in all the other key elements all with description to embodiment 25.
Embodiment 29
1) the .DTY silk is selected materials, and selects the DTY silk of 200D/96F for use;
2). the wool yarn head is confusingly placed side by side by 18/inch is parallel, and the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color scheme of colour chosen by high temperature modification S type, SE type dispersed color by table 2 are made into the mill base that colored type need be used, the spin manifold temperature mean temperature of high temperature modification loop steamer is controlled at 180 ℃ of mean temperatures, pressure is normal pressure, evaporates time 30min;
4). obtain eight cover colored pattern suedes high 10cm, grammes per square metre is 450g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), all the other key elements 3), 4), all can be to the description of embodiment 25.
Embodiment 30
1) the .DTY silk is selected materials, and selects the DTY silk of 300D/288F for use;
2). the wool yarn head is confusingly placed side by side by 16/inch is parallel, and the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color scheme of colour chosen by high temperature modification S type, SE type dispersed color by table 2 are made into the mill base that colored type need be used, the spin manifold temperature mean temperature of high temperature modification loop steamer is controlled at 185 ℃ of mean temperatures, pressure is normal pressure, thermal source adopts the heat medium oil heat supply, circulated air forced circulation in the casing, strengthen hot-air convection, evaporate time 30min;
4). obtain eight cover colored pattern suedes high 10cm, grammes per square metre is 450g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), all the other key elements 3), 4), are all with the description to embodiment 25.
Embodiment 31
1) the .DTY silk is selected materials, and selects the DTY silk of 250D/96F for use;
2). confusingly inch is parallel places side by side by 20/1 for the wool yarn head, and the density of grey cloth is controlled at 550g/m 2
3). three-primary colours or the binary color scheme of colour chosen by high temperature modification S type, SE type dispersed color by table 2 are made into the mill base that colored type need be used, and it is normal pressure that the spin manifold temperature mean temperature of high temperature modification loop steamer is controlled at 185 ℃, pressure, evaporates time 30min;
4). obtain ten cover colored pattern suedes high 10cm, grammes per square metre is 550g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), all the other key elements 3), 4), are all with the description to embodiment 25.
Embodiment 32
1) the .DTY silk is selected materials, and selects the DTY silk of 200D/72F for use;
2). the wool yarn head is confusingly placed side by side by 20/inch is parallel, and the density of grey cloth is controlled at 450g/m 2
3). three-primary colours or the binary color scheme of colour chosen by high temperature modification S type, SE type dispersed color by table 2 are made into the mill base that colored type need be used, the spin manifold temperature mean temperature of high temperature modification loop steamer is controlled at 180 ℃ of mean temperatures, pressure is normal pressure, evaporates time 40min;
4). obtain 11 cover colored pattern suedes high 10cm, grammes per square metre is 450g/m 2The finished product polyester fiber blanket.The step 2 of present embodiment), all the other key elements 3), 4), are all with the description to embodiment 25.
In more than implementing, all low form loop steamers that relates to, all preferred model that adopts Austria to produce is the rapid steamer of VAPO2000 type; All high temperature modification loop steamers that relates to, all preferred YX-2800 type rapid steamer of producing and selling by Jiangyin, Jiangyin City, Jiangsu Province, China glad forever dyeing machine Co., Ltd that adopts.
Table 1 is a SD type low form cation dispersion pigment printing form of color-matching
Table 2 is S, SE type high temperature modification dispersed color stamp form of color-matching

Claims (8)

1, a kind of processing technology of polyester fiber blanket, the step that it comprises is: the DTY silk is selected materials, warping, through braiding make, cut open that the width of cloth, dyeing or stamp, loose baking, fixation, organosilicon dressing, HEAT SETTING, the back side fluffing puts, make, become that blanket or DTY silk are selected materials, weft knitting is weaved, stamp, fixation, organosilicon dressing, HEAT SETTING, the back side fluff arrangement, cropping, make, become blanket, it is characterized in that the selected pigment of described stamp is the low form dispersed color; Described fixation is that direct continous mode normal temperature and pressure evaporates.
2, the processing technology of polyester fiber blanket according to claim 1 is characterized in that described low form dispersed color is any binary color selected in the SD type cation dispersion pigment series or the combination pigment of three-primary colours.
3, the processing technology of polyester fiber blanket according to claim 1, it is characterized in that described direct continous mode normal temperature and pressure evaporates is meant that stamp and steam box are on the same streamline, stamp adopts PLATE SCREAM PRINTING, after peeling off from conduction band, the look base that is become by stamp directly enters steam box, go out cloth after evaporating, stamp, advance cloth, going out three links of cloth carries out synchronously continuously, spin manifold temperature is controlled to be 95-105 ℃, pressure is normal pressure, wherein: the selected pigment of stamp is the low form dispersed color, adopt the low form loop steamer to evaporate, thermal source adopts the saturated vapour heat supply, and the time of evaporating is 20-40min.
4, the processing technology of polyester fiber blanket according to claim 1 is characterized in that described DTY silk selects materials to choosing among 450D/144F, 300D/144F, 300D/96F, 250D/96F, 200D/96F, 200D/72F, 300D/288F, the 150D/144F any one.
5, the processing technology of polyester fiber blanket according to claim 1, it is characterized in that described making through braiding is to adopt warp knitting machine to weave, the wool yarn head that is provided confusingly is any one arrangement by 16/inch is arranged in parallel, 18/inch is arranged in parallel or 20/inch is arranged in parallel.
6, the processing technology of polyester fiber blanket according to claim 5 is characterized in that described warp knitting machine is homemade GE-283 type warp knitting machine.
7, the processing technology of polyester fiber blanket according to claim 1 is characterized in that it is the cut velvet weft-knitting machine that the weft machine that is adopted is weaved in described weft knitting.
8, the processing technology of polyester fiber blanket according to claim 7 is characterized in that described cut velvet weft-knitting machine is any one cut velvet weft-knitting machine in 12 road and 14 tunnel cut velvet weft-knitting machines.
CNB2006100971862A 2006-10-29 2006-10-29 Process for processing polyester fibre blanket Expired - Fee Related CN100453722C (en)

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