CN102936792A - Polyester spandex sea-island velvet fabric and manufacture method - Google Patents
Polyester spandex sea-island velvet fabric and manufacture method Download PDFInfo
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- CN102936792A CN102936792A CN2012103628649A CN201210362864A CN102936792A CN 102936792 A CN102936792 A CN 102936792A CN 2012103628649 A CN2012103628649 A CN 2012103628649A CN 201210362864 A CN201210362864 A CN 201210362864A CN 102936792 A CN102936792 A CN 102936792A
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Abstract
The invention discloses a polyester spandex sea-island velvet fabric and a manufacture method. The polyester spandex sea-island velvet fabric comprises a face filament, a central filament and a base filament, the face filament is a polyester draw texturing yarn (DTY) sea-island filament, the specific of the face filament is a 75D/144F draw texturing yarn, and a GE258 type computer is used for real-timely monitoring yarn drafting speeds of 700m/min of a warping machine and monofilament drafting tensile forces of 15-16g; the central filament is a polyester fully drawn yarn (FDY), the specific of the central filament is a 50D/36F polyester yarn, and the GE258 type computer is used for real-timely monitoring yarn drafting speeds of 700m/min of the warping machine and monofilament drafting tensile forces of 10-11g; and the base filament is a spandex uncoated filament, the specification of the base filament is 20D-40D, an elastomeric yarn warping machine is used, the speed of the warping machine is 450m/min, the speed of a creel is 250m/min, and the drafting degree is 80%. The polyester spandex sea-island velvet fabric is not only high in economic value, but also novel and unique in product style, and capable of widely meeting requirements of home textile and toy industries for fabrics, and when clothes manufactured by the fabric are worn, line beauty of human bodies can be fully reflected.
Description
Technical field
The present invention relates to a kind of weaving face fabric and preparation method thereof, particularly a kind of spandex island velvet fabric and manufacture method thereof of washing.
Background technology
Undercoat suede is a kind of knitting warp suede class fabric, undercoat suede of the prior art all is that the single terylene thread of employing is raw material, weave at knitting tricot machine, its processing technology is: dye front heat setting wet process, form web contraction, density increases, again napping after the dyeing, scald light to obtain gloss and straightening of fibers effect through the high wet pressing suede of natural lustre finishing machine again, cut off rugged remaining hair with shearing machine again.
Dye the first technology of rear plucking napping of above-mentioned process using, so that product is in soft feeling and all shortcomings relatively of sense and elastic force of hanging down, and the purposes of product also has limitation, traction is not good enough.
Summary of the invention
The objective of the invention is in order to overcome above-mentioned weak point, a kind of new undercoat suede and manufacture method thereof are provided, it is raw material that this undercoat suede adopts terylene sea island filament and thermal filament, spandex thread, adopt the Particular craft of printing and dyeing after the first making herbs into wool, achieved product intrinsic gentle, hang down, bullet remarkable quality, and to skin without any excitant.
First goal of the invention of the present invention provides a kind of spandex island velvet fabric of washing, comprise face silk, middle silk, end silk, described silk is the polyester DTY sea island filament, its specification is the 75D/144F low-stretch yarn, adopt GE258 type computer Real Time Monitoring warping machines yarn draft speed 700m/min. drawing-off monofilament tension force 15～16g. face silk fabrics be organized as 1-0/6-7//, thread-feeding amount is that the 3300mm/Rack mass percent is 76%.Middle silk is the FDY polyester drawn yarns, its specification is the 50D/36F terylene thread, adopt GE258 type computer Real Time Monitoring warping machines yarn draft speed 700m/min, drawing-off monofilament tension force 10～11g. middle silk fabrics be organized as 1-0/1-2//, thread-feeding amount is that the 1300mm/Rack mass percent is 21.5%.End silk is naked spandex yarn, and its specification is 20D～40D, adopts the elastomeric yarn warping machines, warping machines speed 450m/min, and creel speed 250m/min, degree of draft are 80%.End silk fabrics be organized as 1-2/1-0//, thread-feeding amount is that the 800mm/Rack mass percent is 5.5%.Method, fabric width scope that the grey cloth of producing is the double width individual layer, use weaving completely to wear are 150cm～180cm.
Second goal of the invention of the present invention provides the process that spandex island velvet fabric is washed in a kind of manufacturing, this process in turn includes the following steps: raw material customization, knit that base, base are fixed, making herbs into wool, scald light, dyeing, stamp, dry, shake grain, make after the finished product typing, packing, it is characterized in that:
1) knitting the warp knitting machine that base uses is the Ka Er Meyer warp knitting machine of German import, this warp knitting machine has 3 comb nodal section silks, middle silk, end silk, total needle amount is 5952 pieces, the pad yarn number of face silk be 1-0/6-7//, the pad yarn number of middle silk be 1-2/1-0//, end silk pad yarn number be 1-0/1-2//, warp run-in is respectively face silk-3330mm/Rack, middle silk-1400mm/Rack, end silk-820mm/Rack;
2) temperature requirement of base timing setting machine is 180～200 ℃, speed 15～20m/min;
3) 24 roller nappings are adopted first in making herbs into wool, large cylinder parameter: 60～65r/min, and tension parameters: 0.9～1.2N uses 36 roller making herbs into wool again, large cylinder parameter: 70～75r/min, tension parameters: 1.5～1.8N; Scald the gloss two boiling hot ray machines of SME472H, scalding the light temperature is 150～170 ℃, boiling hot ray velocity 8～12m/min;
4) sectional temperature control is adopted in dyeing, wherein adopts directly below 60 ℃ and heats up, and per minute heats up 1～2 ℃ in 60～130 ℃ of scopes, temperature retention time 20～50min;
5) the meticulous print edition of the line of publishing picture is done in the color separation of stamp elder generation, then adopts minute overlapping overlay method of version to advance the cloth stamp;
6) bake out temperature 160-200 ℃, speed is 15-20 m/min;
7) shaking a time is that 7min, temperature are 30-50 ℃;
8) finished product typing, the temperature of setting machine is 150～200 ℃, speed 20～25m/min;
The present invention compared with prior art, the following remarkable advantage of tool: the first, grey cloth uses the Ka Er Meyer warp knitting machine of car load import, weaving is for completely wearing method, the characteristics of grey cloth tool double width individual layer make grey cloth satisfy different process requirements; The second, grey cloth elder generation making herbs into wool poststaining is obtaining great lifting aspect the high uniformity of hair, and warmth retention property is extremely strong; The 3rd, finished product has good vertical sense and super elastic force; The 4th, novel process has promoted the color and luster brightness of finished product effectively.The present invention not only economic worth is high, and product style is unique novel, can demonstrate fully the beautiful curve of human body when the clothes of making wears and can satisfy widely spin, toy industry is to the requirement of fabric.
Description of drawings
Fig. 1 is a kind of schematic flow sheet of washing spandex fibre elasticity plain color island velvet fabric manufacture method that the present invention proposes.
Fig. 2 is a kind of spandex fibre elasticity plain color island velvet fabric manufacture method dyeing process heating curve schematic diagram of washing that the present invention proposes.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
The present invention proposes washs spandex plain color island velvet fabric, connects to knit by silk, middle silk and spandex thread at the bottom of the Mian Si ﹑ to form; The face silk is polyester DTY sea island filament 75D/144F, and it uses the hypervelocity drawing-off of 620-660m/min and with the high network technology production of 1.1-1.5 point/inch; Middle silk is FDY50D/36F; End silk is novel product FDY75D/36F; Spandex thread is 20
D-40
DOP.Eating a ratio is face silk 60%, end silk 18%, middle silk 14%, spandex thread 8%.Loom of the present invention is 186 inches 32G of Ka Er Meyer.This type loom has 3 comb nodal section silks, middle silk, end silk.Total total needle amount is 5952 pieces KS warp knitting machine.Pad yarn number by the face silk be 1-0/6-7//, pad yarn number of middle silk be 1-2/1-0//, silk pad yarn number in the end is that 1-0/1-2//(warp run-in is respectively face silk-3330mm/Rack, middle silk-1400mm/Rack, end silk-820mm/Rack).
The manufacture method of washing spandex fibre elasticity plain color island velvet fabric that the present invention proposes is knitted base and is divided into warping and weaves.Warping adopts GE258 type Real Time Monitoring copy high-speed warping machine, face silk 75D/144F DTY warping speed of a motor vehicle 800m/min, monofilament tension force 10-11g; Middle silk 50D/36F FDY warping speed of a motor vehicle 700m/min, monofilament tension force is 10-11g; End silk FDY75D/36F warping speed of a motor vehicle 700m/min, monofilament tension force is 10-11g; The spandex thread 40D OP warping speed of a motor vehicle is 450m/min, creel speed 250m/min, degree of draft 80%.Weave and adopt German import Warp Knitted Fabrics HSK3-M E32 color touch screen, EBA electronic warp feeding.Island suede loom speed of a motor vehicle 1700-2000r/min, best speed of a motor vehicle 1800r/min.Grey cloth is dyeed or dyes at the end, dye or dye the end and adopt sectional temperature control, wherein adopt directly below 60 ℃ and heat up, 1-2 ℃/min of 60-130 ℃ of employing, temperature retention time 20-50min; Grey cloth drying and shaping I, setting machine is adopted in oven dry, and its temperature is that the 180-200 ℃ ﹑ speed of a motor vehicle is 20-25m/min; Grey cloth after the oven dry successively adopts 24,36 roller napping machine making herbs into wool; Grey cloth after the making herbs into wool adopts the two boiling hot ray machines of SME472H to scald light, and its boiling hot light temperature is that 150-170 ℃ ﹑ scalds ray velocity 8-12m/min.If the grey cloth behind the boiling hot light is taked the II of finalizing the design, namely adopt 10 joint baking oven setting machines, its speed of a motor vehicle 20-25m/min, temperature 150-200 ℃, over feed rate(OFR) 20-60% namely can be made into after the road program after the dyed grade and washs spandex fibre elasticity plain color island velvet fabric.If the grey cloth after the typing II adopts dyeing and printing technology, then can produce the spandex island velvet fabric of different colours and pattern, below in conjunction with Fig. 2, the spandex fibre elasticity plain color island velvet fabric specific embodiment of washing that the present invention is proposed is described in detail.
Embodiment 1:
The name of an article: plain color island suede
Look number: 104226
Color code: yellowish pink
Door width of cloth grammes per square metre: 150cm ﹑ 350g/ ㎡
The grey cloth raw material specification:
The face silk is the loop length 13mm of 75D/144F ﹑ face silk, and end silk is the loop length 13mm of silk at the bottom of the 75D/36F ﹑, and middle silk be the length 13mm among the 100D/144F ﹑ thread, and spandex thread is 40
D0P, wherein, face silk proportion is that the silk proportion is that a silk proportion is that 17% ﹑ spandex thread proportion is 8% among 20% ﹑ at the bottom of 55% ﹑, percentage is mass percent.
Equipment: Ka Er Meyer warp knitting machine, 186 inches 32G of type HKS3-M
Technological process: Zhi Zao ﹑ making herbs into wool, base fixed (typing I), the Ran Se ﹑ Hong Gan ﹑ Tang Guang ﹑ II of finalizing the design
Dyeing process:
Dye formulation (%): 100% dispersed ruby S-5FB 0.02
100% disperse orange S-4RL 0.28
100% disperses deep blue 2HGL 0.013
Auxiliary formula (g/l): glacial acetic acid HAC 0.8
High temperature levelling agent 802 0.8
Degreaser U 0.6
Dyeing condition: 130 ℃ ﹑ 20min bath raio 1:8 pH value 5.5-6.0
Operation requirements
Plain color island suede is to contain a certain amount of spandex fibre stockinette, will pay special attention to the spandex phenomenon during making herbs into wool, this is the technology fort of this product most critical, and the parameter of making herbs into wool board must cooperate the cloth kind, must be accurate, gently all can affect the cloth surface evenness with heavy.
Base regularly will be noted several key indexs: the setting machine temperature is that 190 ℃, the speed of a motor vehicle are that 20m/min, air quantity 1200rpm, tension force are 120:100.
Oven dry:
Temperature is 195 ℃ ﹑ 20m/min ﹑ overfeed ratios 25%.
Scald light:
Adopt the two boiling hot ray machines of SME472H, scalding the light temperature is that 160 ℃ ﹑ scald ray velocity 12m/min;
Typing: 180 ℃ ﹑ 20m/min
Embodiment 2:
The name of an article: island suede
Look number: 104480
Color code: black green
Door width of cloth grammes per square metre: 155cm ﹑ 300g/ ㎡
The grey cloth raw material specification:
The face silk is the loop length 14mm of 75D/144F ﹑ face silk, and end silk is the loop length 14mm of silk at the bottom of the 75D/36F ﹑, and middle silk be the length 14mm among the 75D/36F ﹑ thread, and spandex thread is 30
D0P, wherein, face silk proportion is that the silk proportion is that a silk proportion is that 15% ﹑ spandex thread proportion is 5% among 20% ﹑ at the bottom of 60% ﹑, percentage is mass percent.
Equipment: Ka Er Meyer warp knitting machine, 186 inches 32G of type HKS3-M
Technological process: Zhi Zao ﹑ making herbs into wool, base fixed (typing I), the Ran Se ﹑ Hong Gan ﹑ Tang Guang ﹑ II of finalizing the design
Dyeing process:
Dye formulation (%): 200% disperses S-5BL carbuncle 0.27
200% disperses S-4RL orange 2.98
200% disperses HGL deep blue 2.2
Auxiliary formula (g/l): glacial acetic acid 0.8
802 high temperature levelling agents 0.6
Degreaser U 0.6
Dyeing condition: 130 ℃ ﹑ 20min bath raio 1:8 pH values 5.5
Operation requirements:
Plain color island suede is to contain a certain amount of spandex fibre stockinette, will pay special attention to disconnected spandex phenomenon during making herbs into wool, this is the technology fort of this product most critical, and the parameter of making herbs into wool board must cooperate the cloth kind, must be accurate, gently all can affect the cloth surface evenness with heavy.
Base regularly will be noted several key indexs: the setting machine temperature is that 190 ℃, the speed of a motor vehicle are that 20m/min, air quantity 1200rpm, tension force are 120:100.
Oven dry:
Temperature is 195 ℃ ﹑ 20m/min ﹑ overfeed ratios 25%.
Scald light:
Adopt the two boiling hot ray machines of SME472H, scalding the light temperature is that 160 ℃ ﹑ scald ray velocity 12m/min;
Typing: 180 ℃ ﹑ 20m/min
Embodiment 3:
The name of an article: island suede
Look number: 104358
Color code: pink
Door width of cloth grammes per square metre: 168cm ﹑ 280g/ ㎡
The grey cloth raw material specification:
The face silk is the loop length 14mm of 75D/144F ﹑ face silk, and end silk is the loop length 14mm of silk at the bottom of the 75D/36F ﹑, and middle silk be the length 13mm among the 75D/36F ﹑ thread, and spandex thread is 30
D0P, wherein, face silk proportion is that the silk proportion is that a silk proportion is that 15% ﹑ spandex thread proportion is 7% among 18% ﹑ at the bottom of 60% ﹑, percentage is mass percent.
Equipment: Ka Er Meyer warp knitting machine, 186 inches 32G of type HKS3-M
Technological process: Zhi Zao ﹑ making herbs into wool, base fixed (typing I), the Ran Se ﹑ Hong Gan ﹑ Tang Guang ﹑ II of finalizing the design
Dyeing process:
Dye formulation (%): disperse ACE red 0.098
Disperse ACE Huang 0.0165
Disperse ACE orchid 0.0054
Auxiliary formula (g/l): glacial acetic acid 0.8
802 high temperature levelling agents 0.8
Degreaser U 0.6
Dyeing condition: 130 ℃ ﹑ 20min bath raio 1:8 pH values 5.5
Operation requirements:
Plain color island suede is to contain a certain amount of spandex fibre stockinette, will pay special attention to disconnected spandex phenomenon during making herbs into wool, this is the technology fort of this product most critical, and the parameter of making herbs into wool board must cooperate the cloth kind, must be accurate, gently all can affect the cloth surface evenness with heavy.
Base regularly will be noted several key indexs: the setting machine temperature is that 190 ℃, the speed of a motor vehicle are that 20m/min, air quantity 1200rpm, tension force are 120:100.
Oven dry:
Temperature is 195 ℃ ﹑ 20m/min ﹑ overfeed ratios 25%.
Scald light:
Adopt the two boiling hot ray machines of SME472H, scalding the light temperature is that 160 ℃ ﹑ scald ray velocity 12m/min;
Typing: 180 ℃ ﹑ 20m/min
Embodiment 4:
The name of an article: island suede
Look number: 104361
Color code: shallow orchid
Door width of cloth grammes per square metre: 160cm ﹑ 320g/ ㎡
The grey cloth raw material specification:
The face silk is the loop length 14mm of 75D/144F ﹑ face silk, and end silk is the loop length 14mm of silk at the bottom of the 75D/36F ﹑, and middle silk be the length 14mm among the 75D/36F ﹑ thread, and spandex thread is 30
D0P, wherein, face silk proportion is that the silk proportion is that a silk proportion is that 15% ﹑ spandex thread proportion is 5% among 20% ﹑ at the bottom of 60% ﹑, percentage is mass percent.
Equipment: Ka Er Meyer warp knitting machine, 186 inches 32G of type HKS3-M
Technological process: Zhi Zao ﹑ making herbs into wool, base fixed (typing I), the Ran Se ﹑ Hong Gan ﹑ Tang Guang ﹑ II of finalizing the design
Dyeing process:
Dye formulation (%): disperse S-GL emerald green blue 0.24
Disperse 2BLN orchid 0.082
Disperse SE-4GL Huang 0.0075
Auxiliary formula (g/l): glacial acetic acid 0.8
802 high temperature levelling agents 1.0
Degreaser U 0.8
Dyeing condition: 130 ℃ ﹑ 20min bath raio 1:8 pH values 5.5
Operation requirements:
Plain color island suede is to contain a certain amount of spandex fibre stockinette, will pay special attention to disconnected spandex phenomenon during making herbs into wool, this is the technology fort of this product most critical, and the parameter of making herbs into wool board must cooperate the cloth kind, must be accurate, gently all can affect the cloth surface evenness with heavy.
Base regularly will be noted several key indexs: the setting machine temperature is that 190 ℃, the speed of a motor vehicle are that 20m/min, air quantity 1200rpm, tension force are 120:100.
Oven dry:
Temperature is 195 ℃ ﹑ 20m/min ﹑ overfeed ratios 25%.
Scald light:
Adopt the two boiling hot ray machines of SME472H, scalding the light temperature is that 160 ℃ ﹑ scald ray velocity 12m/min;
Typing: 180 ℃ ﹑ 20m/min
Embodiment 5:
Stamp island suede: stamp island suede
The name of an article: stamp island suede
Color code: brave line
Colored number: 2001-I
Door width of cloth grammes per square metre: 1.5x320g/ ㎡
The grey cloth raw material specification:
The face silk is the loop length 13mm of 75D/144F ﹑ face silk, and end silk is the loop length 14mm of silk at the bottom of the 75D/36F ﹑, and middle silk be the length 14mm among the 75D/36F ﹑ thread, and spandex thread is 30
D0P, wherein, face silk proportion is that the silk proportion is that a silk proportion is that 17% ﹑ spandex thread proportion is 5% among 18% ﹑ at the bottom of 60% ﹑, percentage is mass percent.
Equipment: Ka Er Meyer warp knitting machine, 186 inches 32G of type HKS3-M
Fixed (typing I), ﹑ stamp, the Hong Gan ﹑ Tang Guang ﹑ II of finalizing the design of technological process: Zhi Zao ﹑ making herbs into wool, base
Printing technology prescription (%):
Disperse red SE-3R Huang 1.9
Disperse red S-5BL carbuncle 1.1
Disperse blue S-2BL 1.26
G-8 0.45
Defoamer 0.01
Bleeding agent 0.02
Stamp speed of a motor vehicle 20m/min, 170 ℃ of drying room temperature
+10 ℃.
Washing: it is very crucial that stamp island suede is produced washing step, and it is unclear, not white to take off paste.Reductant and alkaline agent successively what, add mistake and then be prone to macula lutea; Temperature, deficiency of time, whiteness is bad, so want the strict implement technological operation in the production process.
Typing: 190 ℃, 20m/min
Embodiment 6:
Stamp island suede: stamp island suede
The name of an article: stamp island suede
Color code: leopard point
Colored number: E101234-5
Door width of cloth grammes per square metre: 1.45cm, 270g/ ㎡
The grey cloth raw material specification:
The face silk is the loop length 14mm of 75D/144F ﹑ face silk, and end silk is the loop length 14mm of silk at the bottom of the 75D/36F ﹑, and middle silk be the length 14mm among the 75D/36F ﹑ thread, and spandex thread is 30
D0P, wherein, face silk proportion is that the silk proportion is that a silk proportion is that 15% ﹑ spandex thread proportion is 10% among 15% ﹑ at the bottom of 60% ﹑, percentage is mass percent.
Equipment: Ka Er Meyer warp knitting machine, 186 inches 32G of type HKS3-M
Technological process: Zhi Zao ﹑ making herbs into wool, base fixed (typing I), Ran Se ﹑ stamp, the Hong Gan ﹑ Tang Guang ﹑ II of finalizing the design
Printing technology prescription (%):
Disperse yellow S-6GLS 1.04
Disperse S-GL emerald green blue 0.052
Thickener 0.035
Defoamer 0.01
Bleeding agent 0.02
Stamp speed of a motor vehicle 20m/min, 170 ℃ of drying room temperature
+10 ℃.
Washing: it is very crucial that stamp island suede is produced washing step, and it is unclear, not white to take off paste.Reductant and alkaline agent successively what, add mistake and then be prone to macula lutea; Temperature, deficiency of time, whiteness is bad, so want the strict implement technological operation in the production process.
Typing: 190 ℃, 20m/min
Embodiment 7:
Stamp island suede: stamp island suede
The name of an article: stamp island suede
Color code: Little Bear
Colored number: E101189-8
Door width of cloth grammes per square metre: 1.55cm, 280g/ ㎡
The grey cloth raw material specification:
The face silk is the loop length 14mm of 75D/144F ﹑ face silk, and end silk is the loop length 14mm of silk at the bottom of the 75D/36F ﹑, and middle silk be the length 14mm among the 75D/36F ﹑ thread, and spandex thread is 30
D0P, wherein, face silk proportion is that the silk proportion is that a silk proportion is that 15% ﹑ spandex thread proportion is 5% among 20% ﹑ at the bottom of 60% ﹑, percentage is mass percent.
Equipment: Ka Er Meyer warp knitting machine, 186 inches 32G of type HKS3-M
Technological process: Zhi Zao ﹑ making herbs into wool, base fixed (typing I), Ran Se ﹑ stamp, the Hong Gan ﹑ Tang Guang ﹑ II of finalizing the design
Printing technology prescription (%):
Disperse SE-3R Huang 1.04
Disperse S-5BL carbuncle 0.11
G-8 0.45
Defoamer 0.01
Bleeding agent 0.02
Stamp speed of a motor vehicle 20m/min, 170 ℃ of drying room temperature
+10 ℃.
Washing: it is very crucial that stamp island suede is produced washing step, and it is unclear, not white to take off paste.Reductant and alkaline agent successively what, add mistake and then be prone to macula lutea; Temperature, deficiency of time, whiteness is bad, so want the strict implement technological operation in the production process.
Typing: 190 ℃, 20m/min.
Claims (5)
1. wash spandex island velvet fabric for one kind, it comprises face silk, middle silk, end silk, it is characterized in that described silk is the polyester DTY sea island filament, and its specification is the 75D/144F low-stretch yarn, adopt GE258 type computer Real Time Monitoring warping machines yarn draft speed 700m/min, drawing-off monofilament tension force 15～16g; Described middle silk is the FDY polyester drawn yarns, and its specification is the 50D/36F terylene thread, adopts GE258 type computer Real Time Monitoring warping machines yarn draft speed 700m/min, drawing-off monofilament tension force 10～11g; Silk of the described end is naked spandex yarn, and its specification is 20D～40D, adopts the elastomeric yarn warping machines, warping machines speed 450m/min, and creel speed 250m/min, degree of draft are 80%; Method, fabric width scope that the grey cloth of producing is the double width individual layer, use weaving completely to wear are 150cm～180cm.
2. according to the described spandex island velvet fabric of washing of claim, it is characterized in that described silk fabrics be organized as 1-0/6-7//, thread-feeding amount is that the 3300mm/Rack mass percent is 76%.
3. according to the described spandex island velvet fabric of washing of claim, it is characterized in that described middle silk fabrics be organized as 1-0/1-2//, thread-feeding amount is that the 1300mm/Rack mass percent is 21.5%.
4. according to the described spandex island velvet fabric of washing of claim, it is characterized in that silk fabrics of the described end be organized as 1-2/1-0//, thread-feeding amount is that the 800mm/Rack mass percent is 5.5%.
5. process that spandex island velvet fabric is washed in manufacturing, this process in turn includes the following steps: the raw material customization, knit that base, base are fixed, making herbs into wool, scald light, dyeing, stamp, dry, shake grain, make after the finished product typing, packing, it is characterized in that:
(1) knitting the warp knitting machine that base uses is the Ka Er Meyer warp knitting machine of German import, this warp knitting machine has 3 comb nodal section silks, middle silk, end silk, total needle amount is 5952 pieces, the pad yarn number of face silk be 1-0/6-7//, the pad yarn number of middle silk be 1-2/1-0//, end silk pad yarn number be 1-0/1-2//, warp run-in is respectively face silk-3330mm/Rack, middle silk-1400mm/Rack, end silk-820mm/Rack;
(2) temperature requirement of base timing setting machine is 180～200 ℃, speed 15～20m/min;
(3) 24 roller nappings are adopted first in making herbs into wool, large cylinder parameter: 60～65r/min, and tension parameters: 0.9～1.2N uses 36 roller making herbs into wool again, large cylinder parameter: 70～75r/min, tension parameters: 1.5～1.8N; Scald the gloss two boiling hot ray machines of SME472H, scalding the light temperature is 150～170 ℃, boiling hot ray velocity 8～12m/min;
(4) sectional temperature control is adopted in dyeing, wherein adopts directly below 60 ℃ and heats up, and per minute heats up 1～2 ℃ in 60～130 ℃ of scopes, temperature retention time 20～50min;
(5) the meticulous print edition of the line of publishing picture is done in the color separation of stamp elder generation, then adopts minute overlapping overlay method of version to advance the cloth stamp;
(6) bake out temperature 160-200 ℃, speed is 15-20 m/min;
(7) shaking a time is that 7min, temperature are 30-50 ℃;
(8) finished product typing, the temperature of setting machine is 150～200 ℃, speed 20～25m/min.
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103255570A (en) * | 2013-05-24 | 2013-08-21 | 江苏聚杰微纤纺织科技集团有限公司 | Warp-knitting elastic suede textile |
| CN103526499A (en) * | 2013-10-16 | 2014-01-22 | 南通泰慕士服装有限公司 | Dry-type presetting production method of spandex fabric |
| CN103711009A (en) * | 2013-12-25 | 2014-04-09 | 江苏波波熊纺织品有限公司 | Production method of wool sea-island pile blended fabric |
| US20150159307A1 (en) * | 2013-12-11 | 2015-06-11 | New Horizon Elastic Fabric Co., Ltd | Fabric strap with emulated velvet surface |
| CN105040247A (en) * | 2015-06-24 | 2015-11-11 | 浙江梅盛实业股份有限公司 | Ecological chamois fabric and manufacturing process thereof |
| CN105113116A (en) * | 2015-07-20 | 2015-12-02 | 常熟市欣鑫经纬编有限公司 | Super-flexible cellulosic fiber fabric and preparation method thereof |
| CN105133171A (en) * | 2015-09-22 | 2015-12-09 | 旷达科技集团股份有限公司 | Warp-knitted short plush automobile shell fabric |
| CN105951292A (en) * | 2016-06-17 | 2016-09-21 | 浙江绿龙新材料有限公司 | Environmentally friendly automobile calash warp-knitted interior trimming fabric production process |
| CN107587238A (en) * | 2017-09-29 | 2018-01-16 | 浙江新千禧纺织股份有限公司 | A kind of spandex fabric does not fall suede and preparation method thereof |
| CN108060505A (en) * | 2017-11-27 | 2018-05-22 | 海安启弘纺织科技有限公司 | A kind of low production method for playing flannelette |
| CN110629388A (en) * | 2019-09-29 | 2019-12-31 | 沭阳楠华纺织有限公司 | Process method of polyester spandex sea-island double-faced velvet fabric |
| CN111020855A (en) * | 2019-11-13 | 2020-04-17 | 海盐凯达针织服饰有限公司 | Production process of warp-knitted spandex ultra-soft polar fleece fabric |
| CN111155335A (en) * | 2020-03-03 | 2020-05-15 | 南通思聪家居有限公司 | Dyeing process of magic velvet fabric |
| CN111172784A (en) * | 2020-03-03 | 2020-05-19 | 南通思聪家居有限公司 | Printing process of magic velvet fabric |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103255570A (en) * | 2013-05-24 | 2013-08-21 | 江苏聚杰微纤纺织科技集团有限公司 | Warp-knitting elastic suede textile |
| CN103526499A (en) * | 2013-10-16 | 2014-01-22 | 南通泰慕士服装有限公司 | Dry-type presetting production method of spandex fabric |
| US20150159307A1 (en) * | 2013-12-11 | 2015-06-11 | New Horizon Elastic Fabric Co., Ltd | Fabric strap with emulated velvet surface |
| CN103711009A (en) * | 2013-12-25 | 2014-04-09 | 江苏波波熊纺织品有限公司 | Production method of wool sea-island pile blended fabric |
| CN105040247A (en) * | 2015-06-24 | 2015-11-11 | 浙江梅盛实业股份有限公司 | Ecological chamois fabric and manufacturing process thereof |
| CN105113116A (en) * | 2015-07-20 | 2015-12-02 | 常熟市欣鑫经纬编有限公司 | Super-flexible cellulosic fiber fabric and preparation method thereof |
| CN105133171A (en) * | 2015-09-22 | 2015-12-09 | 旷达科技集团股份有限公司 | Warp-knitted short plush automobile shell fabric |
| CN105951292A (en) * | 2016-06-17 | 2016-09-21 | 浙江绿龙新材料有限公司 | Environmentally friendly automobile calash warp-knitted interior trimming fabric production process |
| CN107587238A (en) * | 2017-09-29 | 2018-01-16 | 浙江新千禧纺织股份有限公司 | A kind of spandex fabric does not fall suede and preparation method thereof |
| CN108060505A (en) * | 2017-11-27 | 2018-05-22 | 海安启弘纺织科技有限公司 | A kind of low production method for playing flannelette |
| CN110629388A (en) * | 2019-09-29 | 2019-12-31 | 沭阳楠华纺织有限公司 | Process method of polyester spandex sea-island double-faced velvet fabric |
| CN111020855A (en) * | 2019-11-13 | 2020-04-17 | 海盐凯达针织服饰有限公司 | Production process of warp-knitted spandex ultra-soft polar fleece fabric |
| CN111155335A (en) * | 2020-03-03 | 2020-05-15 | 南通思聪家居有限公司 | Dyeing process of magic velvet fabric |
| CN111172784A (en) * | 2020-03-03 | 2020-05-19 | 南通思聪家居有限公司 | Printing process of magic velvet fabric |
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