CN102926114A - High count single yarn double-sided mercerized fabric and processing method thereof - Google Patents

High count single yarn double-sided mercerized fabric and processing method thereof Download PDF

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Publication number
CN102926114A
CN102926114A CN2012104500642A CN201210450064A CN102926114A CN 102926114 A CN102926114 A CN 102926114A CN 2012104500642 A CN2012104500642 A CN 2012104500642A CN 201210450064 A CN201210450064 A CN 201210450064A CN 102926114 A CN102926114 A CN 102926114A
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Prior art keywords
fabric
sided
double
mercerising
single thread
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CN2012104500642A
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Chinese (zh)
Inventor
朱国民
杭彩云
尹寿虎
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Wuxi Natural Textile Industrial Co Ltd
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Wuxi Natural Textile Industrial Co Ltd
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Priority to CN2012104500642A priority Critical patent/CN102926114A/en
Publication of CN102926114A publication Critical patent/CN102926114A/en
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Abstract

The invention discloses a high count single yarn double-sided mercerized fabric and a processing method of the high count single yarn double-sided mercerized fabric, and belongs to the field of textile fabric processing. The technical scheme of the high count single yarn double-sided mercerized fabric and the processing method the high count single yarn double-sided mercerized fabric comprises special spinning, yarn processing, double-sized fabric weaving and fabric after-treatment. The special spinning means that a high-strength high-count yarn is manufactured by the adoption of special cotton collocation and the implementation of strong twisting on the special cotton collocation and the yarn processing. The double-sided fabric weaving means that the double-sided fabric is woven by a double-sided machine with high stitch length of 40 stitches or more than 40 stitches. The fabric after-treatment means that a finished production fabric is manufactured by singeing, mercerizing and sizing of the fabric. The high count single yarn double-sided mercerized fabric and the processing method of the high count single yarn double-sided mercerized fabric is characterized in that high-strength high-count yarns manufactured by adopting the special spinning method, and weaving requirement of high stitch distance double-sided machine strength is met. The high count single yarn double-sided mercerized fabric and the processing method of the high count single yarn double-sided mercerized fabric produce high-quality high count single yarn double-sided fabrics, and the fabrics are light and elegant, and comfortable, and have a silky and smooth touch, and the luster of the fabrics is soft and bright, and the fabrics are the best in double-sided fabrics.

Description

The two-sided mercerising fabric of a kind of high single thread and processing method
Technical field
The present invention relates to the two-sided mercerising fabric of a kind of high single thread and processing method thereof, belong to face weave and dyeing and finishing technique field.
Background technology
Double-face fabric is generally the double-layer fabric that adopts the woven one-tenth of knitted double-sided to have independent ectonexine structure, the single thread that adopt are weaved more, existing Double-plate machine type is only limited to the following pin of 40 pins and counts weaving of fabric, yarn count also is limited to below the 80S/1, and this can't reach woven requirement mainly due to the yarn strength that is higher than the above number of 80S/1.Generally, the Double-plate machine that the pin number is higher requires the yarn of employing thinner, and number is higher, otherwise the grammes per square metre of fabric can be overweight, do not reach the approval in market, reach 90S/1 and the above yarn that the above Double-plate machine of 40 pins is weaved to be needed so can't be spun into according to the spinning requirement of routine.Wherein, 40 pins refer to needle gage, refer to the pin number in 1 inch.
Gao Zhimian represents the fineness of cotton yarn, and the English number of cotton yarn is higher just to represent that this yarn is thinner, requires cotton quality just better, and price is just more expensive.It is generally acknowledged that yarn more than 40 calculates the yarn than high-count.The fibre length that Egyptian cotton has been merged in the present invention is long, the length uniformity is high, low and the good characteristics of Xinjiang Long staple cotton extensibility of fineness, adopt Egyptian long-staple cotton and Xinjiang Long staple cotton to carry out according to a certain percentage blending, wherein blending rate is preferably: Egyptian cotton 50%~80%, Xinjiang cotton 20%~50%, and adopt the way that applies heavy twist to improve brute force and the breaking ductility of yarn, apply the twist that heavy twist refers to apply 170~220 sth. made by twisting/10cm, thereby make 90S/1 and above number yarn can satisfy the woven requirement of the above Double-plate machine of 40 pins, produce a kind of high single thread Double-face fabric, again this Double-face fabric is carried out the fabric mercerising.Fabric mercerizing barium value of the present invention is 110~130, and the crystal region ratio of fiber is reduced to 45%~55% by 70%.
Compare with the 80S/1 and the two-sided mercerising fabric of following number that adopt identical material, identical fabric structure and identical fabric mercerization, the powerful lifting more than 15%, dye-uptake improves 10%~20%, and is simultaneously frivolous elegant, the sericeous gloss of tool and feel, style and quality are unique.
Summary of the invention
The invention provides the two-sided mercerising fabric of a kind of high single thread and processing method thereof, adopt the composite quality of giving the above yarn high-tenacity of 90S/1 and deep drawing quality with the method that applies heavy twist of raw material, thereby can satisfy the woven requirement of the above Double-plate machine of 40 pins, produce a high single thread Double-face fabric, fabric quality of the present invention is unique, fashionable, be a kind of novel high-end weaving face fabric.
The technical scheme that realizes above-mentioned purpose is as follows:
A kind of high single thread Double-face fabric and processing method thereof may further comprise the steps:
A. spinning: adopt certain method of distributing cotton collocation and applying heavy twist to be spun into single thread through spinning process;
B. face weave: adopt the Double-plate machine of principle of readjustment, restructuring, consolidation and improvement distance that single thread is made into Double-face fabric;
C. put in order behind the fabric: Double-face fabric is carried out the fabric mercerising after singing, the finished product fabric is made in typing.
The number that described height props up single thread is 90S/1 and above number, certain collocation of distributing cotton refers to adopt the Egyptian long-staple cotton of different proportion and Xinjiang Long staple cotton to mix, and apply the heavy twist that the twist is 170~220 sth. made by twisting/10cm, to improve extensibility and the brute force of yarn, reach principle of readjustment, restructuring, consolidation and improvement apart from the woven requirement of Double-plate machine, blending rate is preferably: Egyptian cotton 50%~80%, Xinjiang cotton 20%~50%.
The Double-plate machine pointer distance of described principle of readjustment, restructuring, consolidation and improvement distance is the Double-plate machine of 40 pins and above needle gage.Preferably, Double-plate machine is to weave the knitted double-sided circular knitting machine that bilateral structure is used.
Preferably, Double-face fabric is through singing, behind the mercerising, can selecting to dye or stamp, calendering are processed, and dyeing and stamp are selective operation, can only do one, also can two all does.Calendering also is selective operation.
Preferably, before face weave, can process yarn.Yarn treatment is selective manufacturing procedure, and yarn can be directly used in and weave, also can process, the operation of processing such as: wax, singe, mercerising or dyeing etc.
The invention provides the two-sided mercerising fabric of a kind of high single thread, adopt Egyptian long-staple cotton and the Xinjiang Long staple cotton collocation of different proportion, and be spun into high single thread by applying heavy twist, the number of a high single thread is more than the 90S/1, apply the twist that heavy twist refers to apply 170~220 sth. made by twisting/10cm, and this two-sided mercerising fabric is to have the double-layer fabric of independent ectonexine structure and carry out the fabric mercerising, and its mercerizing barium value is 110~130, and the crystal region ratio of fiber is reduced to 45%~55% by 70%.
Compare with the 80S/1 and the two-sided mercerising fabric of following number that adopt identical material, identical fabric structure and identical fabric mercerization, the powerful lifting more than 15%, dye-uptake improves 10%~20%.Preferably, this height props up the two-sided mercerising fabric of single thread and is made by preceding method.
Described fabric finishing process can have following several route to realize:
A. high single thread double-sided cloth of raw white → singe → mercerising → dyeing → typing → (calendering);
B. high single thread double-sided cloth of raw white → singe → mercerising → boil and float → stamp → typing → (calendering);
C. look is knitted high single thread double-sided cloth → singe → mercerising → typing → (calendering);
D. look is knitted high single thread double-sided cloth → singe → mercerising → stamp → typing → (calendering).
Described fabric mercerization is: liquid caustic soda concentration is 15~35 ° of B é, and the liquid caustic soda temperature is 15 ~ 25 ℃, and the speed of a motor vehicle is 10~30m/min, and tensile stress is 1 ~ 8kg, 60~90 ℃ of washing temperature.
The beneficial features that the present invention has is: the powerful lifting, and dye-uptake improves, and unique style is fashionable, the finer and smoother softness of feel and glossy, frivolous elegant.
The specific embodiment
Below in conjunction with preferred embodiment method of the present invention is described in detail.Should be appreciated that preferred embodiment described herein only is used for description and interpretation the present invention, is not intended to limit the present invention.
Embodiment 1
The processing method of the two-sided red mercerising fabric of a kind of 90S/1 40G is as follows:
1, spinning: adopt the arrange in pairs or groups blending and apply the heavy twist of 170 sth. made by twisting/10cm of 50% Egyptian long-staple cotton and 50% Xinjiang Long staple cotton, be spun into the 90S/1 yarn of high-tenacity through mixed cotton, blowing, comb and parallel cotton fibers prior to spinning, bar and volume, combing, drafting, rove, spun yarn and winder.
2, face weave: adopt the 90S/1 yarn to carry out weaving of double-sided cloth at the two-sided circular knitting machine of 40 pins.
3, fabric is singed: fabric is singed through gas singeing machine is two-sided, and the fine hair that the burning-off surface is unnecessary makes fabric bright and clean.
4, fabric mercerising: adopt the fabric mercerizing range that fabric is carried out mercerization finish, to improve the gloss of fabric, concrete technology is: liquid caustic soda concentration 15B é, and the liquid caustic soda temperature is 15 ℃, and the speed of a motor vehicle is 10m/min, and tensile stress is 8kg, 60 ℃ of washing temperature.
5, dyeing fabric: warm reactive dyeing during fabric adopts, filling a prescription is: reactive red 3BSN:3%, glauber salt 50g/L, sodium carbonate 20g/L processes 60min for 60 ℃.
6, typing: adopt resin, catalyst and softener 170 ℃ of lower typings, improve the fold of fabric, improve its flatness, improve feel and DIMENSIONAL STABILITY.
After tested, the mercerizing barium value of this fabric is 120, fibre crystallinity drops to 55%, compare with the 80S/1 and the two-sided mercerising fabric of following number that adopt identical material, identical fabric structure and identical fabric mercerization, dye-uptake improves 18%, powerful lifting 18%, soft, gloss is bright-coloured, and washing stability improves 15%, wears ventilative, comfortable, shrink-proof.
Embodiment 2
The processing method of the yellow two-sided mercerising printed fabric of a kind of 100S/1 46G is as follows:
1, spinning: adopt the arrange in pairs or groups blending and apply 220 sth. made by twisting/10cm heavy twists of 70% Egyptian long-staple cotton and 30% Xinjiang Long staple cotton, be spun into the 100S/1 yarn of high-tenacity through mixed cotton, blowing, comb and parallel cotton fibers prior to spinning, bar and volume, combing, drafting, rove, spun yarn and winder.
2, yarn dyeing: adopt bobbin dyeing that 100S/1 is coloured to yellow yarn, filling a prescription is: active yellow 3 R S:2%, and glauber salt 40g/L, sodium carbonate 20g/L processes 45min for 60 ℃.
3, face weave: adopt the 100S/1 yarn to carry out weaving of double-sided cloth at the two-sided circular knitting machine of 46 pins.
4, fabric is singed: fabric is singed through gas singeing machine is two-sided, and the fine hair that the burning-off surface is unnecessary makes fabric bright and clean.
5, fabric mercerising: adopt the fabric mercerizing range that fabric is carried out mercerization finish, to improve the gloss of fabric, concrete technology is: 35 ° of B é of liquid caustic soda concentration, and the liquid caustic soda temperature is 25 ℃, and the speed of a motor vehicle is 30m/min, and tensile stress is 1kg, 90 ℃ of washing temperature.
6, fabric stamp: according to the pattern requirement, adopt REACTIVE DYES that fabric face is carried out stamp and process.
7, typing: adopt resin, catalyst and softener 170 ℃ of lower typings, improve the fold of fabric, improve its flatness, improve feel and DIMENSIONAL STABILITY.
After tested, this fabric is frivolous elegant, possesses feel and the gloss of real silk, mercerizing barium value is 117, and fibre crystallinity drops to 45%, compares with the 80S/1 and the two-sided mercerising fabric of following number that adopt identical material, identical fabric structure and identical fabric mercerization, dye-uptake improves 15%, powerful lifting 20%, the DIMENSIONAL STABILITY of washing improves 18%, reaches the requirement of fabric excellence rate.
Embodiment 3
A kind of processing method of 95S/1 42G dual-sided two color mercerising fabric is as follows:
1, spinning: adopt 80% Egyptian cotton and 20% Xinjiang cotton to be spun into 95S/1 heavy twist yarn through mixed cotton, blowing, comb and parallel cotton fibers prior to spinning, bar and volume, combing, drafting, rove, spun yarn and winder, the twist of single thread is 195 sth. made by twisting/10cm.
2, yarn dyeing: adopt bobbin dyeing that 95S/1 is coloured to yellow and blue yarn, wherein yellow prescription is: reactive yellow E4R:2%, and glauber salt 40g/L, sodium carbonate 20g/L processes 45min for 60 ℃; Blue prescription is: reactive blue ERD:1.5%, and glauber salt 30g/L, sodium carbonate 15g/L processes 45min for 60 ℃.
3, face weave: adopt the 95S/1 yarn to carry out weaving of dual-sided two color fabric at the two-sided circular knitting machine of 42 pins.
4, fabric is singed: fabric is singed through gas singeing machine is two-sided, and the fine hair that the burning-off surface is unnecessary makes fabric bright and clean.
5, fabric mercerising: adopt the fabric mercerizing range that fabric is carried out mercerization finish, to improve gloss and the DIMENSIONAL STABILITY of fabric, concrete technology is: 20 ° of B é of liquid caustic soda concentration, the liquid caustic soda temperature is 20 ℃, the speed of a motor vehicle is 20m/min, and tensile stress is 5kg, 75 ℃ of washing temperature.
6, typing: adopt resin, catalyst and softener 170 ℃ of lower typings, obtain the finished product fabric.
After testing, the barium value of this fabric is 130, fibre crystallinity drops to 50%, compare with the 80S/1 and the two-sided mercerising fabric of following number that adopt identical material, identical fabric structure and identical fabric mercerization, dye-uptake improves 20%, powerful lifting 21%, and the DIMENSIONAL STABILITY of washing improves 20%, reach the requirement of fabric excellence rate, feel and gloss are all better.
It should be noted that at last: the above only is the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment the present invention is had been described in detail, for a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (9)

1. two-sided mercerising fabric of high single thread, it is characterized in that: adopt Egyptian long-staple cotton and the Xinjiang Long staple cotton collocation of different proportion, and be spun into high single thread by applying heavy twist, the number of a high single thread is more than the 90S/1, apply the twist that heavy twist refers to apply 170~220 sth. made by twisting/10cm, and this two-sided mercerising fabric is to have the double-layer fabric of independent ectonexine structure and carry out the fabric mercerising, and its mercerizing barium value is 110-130, and the crystal region ratio of fiber is reduced to 45% ~ 55%.
2. according to the two-sided mercerising fabric of a kind of high single thread claimed in claim 1, it is characterized in that: compare with the 80S/1 and the two-sided mercerising fabric of following number that adopt identical material, identical fabric structure and identical fabric mercerization, the powerful lifting more than 15%, dye-uptake improves 10%~20%.
3. according to the two-sided mercerising fabric of described a kind of high the single thread of one of claim 1-2, it is characterized in that: the long-staple cotton blend proportion is: Egyptian cotton 50%~80%, Xinjiang cotton 20%~50%.
4. the processing method of one kind high the two-sided mercerising fabric of single thread is characterized in that, may further comprise the steps:
A. spinning: adopt the Egyptian long-staple cotton of different proportion and Xinjiang Long staple cotton to distribute cotton mix and match and the method that applies heavy twist is spun into a high single thread, wherein, the number of a high single thread is more than the 90S/1, and applying heavy twist is 170~220 sth. made by twisting/10cm;
B. face weave: adopt the Double-plate machine of principle of readjustment, restructuring, consolidation and improvement distance that single thread is made into the Double-face fabric with independent ectonexine structure, wherein, the Double-plate machine pointer of principle of readjustment, restructuring, consolidation and improvement distance is apart from being the above Double-plate machines of 40 pins;
C. put in order behind the fabric: Double-face fabric is carried out the fabric mercerising after singing, the finished product fabric is made in typing.
5. according to the processing method of a kind of high two-sided mercerising fabric of single thread claimed in claim 4, it is characterized in that, can carry out yarn treatment to high single thread of step a gained, as wax, singe, mercerising or dyeing.
6. according to the processing method of described a kind of high the two-sided mercerising fabric of single thread of one of claim 4-5, it is characterized in that: the long-staple cotton blend proportion is: Egyptian cotton 50%~80%, Xinjiang cotton 20%~50%.
7. according to the processing method of described a kind of high the two-sided mercerising fabric of single thread of one of claim 4-6, it is characterized in that: behind the step c, can select to dye or stamp, calendering are processed.
8. according to the processing method of described a kind of high the two-sided mercerising fabric of single thread of one of claim 4-7, it is characterized in that among the step c that the fabric finishing process can have following several route to realize:
A. high single thread double-sided cloth of raw white → singe → mercerising → dyeing → typing → calendering;
B. high single thread double-sided cloth of raw white → singe → mercerising → boil and float → stamp → typing → calendering;
C. look is knitted high single thread double-sided cloth → singe → mercerising → typing → calendering;
D. look is knitted high single thread double-sided cloth → singe → mercerising → stamp → typing → calendering.
9. according to the processing method of described a kind of high the two-sided mercerising fabric of single thread of one of claim 4-8, it is characterized in that: the technique of fabric mercerising is: liquid caustic soda concentration is 15~35 ° of B é, the liquid caustic soda temperature is 15 ~ 25 ℃, the speed of a motor vehicle is 10~30m/min, tensile stress is 1 ~ 8kg, 60~90 ℃ of washing temperature.
CN2012104500642A 2012-11-12 2012-11-12 High count single yarn double-sided mercerized fabric and processing method thereof Pending CN102926114A (en)

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CN103590162A (en) * 2013-10-14 2014-02-19 吴江市巨诚喷织有限公司 Method for manufacturing jacquard grosgrain fabrics
CN103952847A (en) * 2014-05-06 2014-07-30 广东溢达纺织有限公司 Novel yarn dyed mercerized knitted fabrics and manufacturing method thereof
CN105586700A (en) * 2015-12-23 2016-05-18 惠州市奥斯迪服饰有限公司 Lycra pique and processing method thereof
CN105586699A (en) * 2015-12-23 2016-05-18 惠州市奥斯迪服饰有限公司 Double-faced fabric and processing method thereof
CN106769620A (en) * 2016-11-11 2017-05-31 广东省惠州市质量计量监督检测所 A kind of assay method of mercerising mercerisation in cotton
CN107385635A (en) * 2017-08-11 2017-11-24 青岛华怡中通工贸有限公司 A kind of weaving of high yarn count double-layer fabric
CN107419419A (en) * 2017-08-16 2017-12-01 上海新倩实业有限公司 High yarn count is highdensity to be knitted fabric and its manufacture method
CN113913985A (en) * 2021-11-04 2022-01-11 际华三五零九纺织有限公司 Twisted yarn and production method thereof

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103590162A (en) * 2013-10-14 2014-02-19 吴江市巨诚喷织有限公司 Method for manufacturing jacquard grosgrain fabrics
CN103590162B (en) * 2013-10-14 2015-06-10 吴江市巨诚喷织有限公司 Method for manufacturing jacquard grosgrain fabrics
CN103952847A (en) * 2014-05-06 2014-07-30 广东溢达纺织有限公司 Novel yarn dyed mercerized knitted fabrics and manufacturing method thereof
CN105586700A (en) * 2015-12-23 2016-05-18 惠州市奥斯迪服饰有限公司 Lycra pique and processing method thereof
CN105586699A (en) * 2015-12-23 2016-05-18 惠州市奥斯迪服饰有限公司 Double-faced fabric and processing method thereof
CN106769620A (en) * 2016-11-11 2017-05-31 广东省惠州市质量计量监督检测所 A kind of assay method of mercerising mercerisation in cotton
CN106769620B (en) * 2016-11-11 2019-05-21 广东省惠州市质量计量监督检测所 A kind of measuring method of mercerising mercerisation in cotton
CN107385635A (en) * 2017-08-11 2017-11-24 青岛华怡中通工贸有限公司 A kind of weaving of high yarn count double-layer fabric
CN107419419A (en) * 2017-08-16 2017-12-01 上海新倩实业有限公司 High yarn count is highdensity to be knitted fabric and its manufacture method
CN113913985A (en) * 2021-11-04 2022-01-11 际华三五零九纺织有限公司 Twisted yarn and production method thereof

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Application publication date: 20130213