CN107385635A - A kind of weaving of high yarn count double-layer fabric - Google Patents
A kind of weaving of high yarn count double-layer fabric Download PDFInfo
- Publication number
- CN107385635A CN107385635A CN201710683723.XA CN201710683723A CN107385635A CN 107385635 A CN107385635 A CN 107385635A CN 201710683723 A CN201710683723 A CN 201710683723A CN 107385635 A CN107385635 A CN 107385635A
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- Prior art keywords
- desizing
- long
- double
- staple cotton
- fabric
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Abstract
A kind of weaving of high yarn count double-layer fabric comprises the following steps：(1) health pretreatment is carried out to long-staple cotton；(2) spin；(3) warping；(4) starching；(5) face weave；(6) fabric is singed；(7) desizing；(8) dyeing fabric；(9) shape.The yarn high-tenacity of high yarn count and the quality of deep drawing quality are assigned using ball warping, the starching of combined oxidation starch and biology enzyme desizing method, so as to produce high yarn count double-layer fabric, makes fabric feel finer and smoother soft and glossy, it is frivolous elegant.
Description
Technical field
The invention belongs to field of textiles, and in particular to a kind of weaving of high yarn count double-layer fabric.
Background technology
" high yarn count cotton " also known as " high yarn cotton ".Yarn count is the expression of cotton yarn thickness, and high yarn count refers to the very thin kind of yarn
Class, such as 60,90,100 etc..The number of cotton yarn is higher to mean that the yarn is thinner, it is desirable to which the quality of cotton is better, valency
Lattice are more expensive.It is generally acknowledged that the yarn of more than 40 calculates the yarn compared with high-count.
Double-layer fabric, it is generally woven into the double-layer fabric with independent medial-lateral Rotating fields using knitted double-sided, adopts more
Weaved with single thread, existing Double-plate machine type is only limited to the weaving of the following pin number fabric of 40 pins, yarn count be also limited to 80S/1 with
Under, this is unable to reach woven requirement mainly due to the yarn strength higher than more than 80S/1 numbers.Typically, higher pair of pin number
The yarn that face is confidential to ask use is thinner, and number is higher, and otherwise the grammes per square metre of fabric can be overweight, and density is low；Fabric style owes smooth, thin
Cause, feel is poor, it is impossible to meets the needs of people are to double-layer fabric.
The content of the invention
To solve above-mentioned problem of the prior art, the present invention provides a kind of weaving of high yarn count double-layer fabric, uses
Ball warping, the starching of combined oxidation starch and biology enzyme desizing method assign the yarn high-tenacity of high yarn count and the product of deep drawing quality
Matter, so as to produce high yarn count double-layer fabric, make fabric feel finer and smoother soft and glossy, it is frivolous elegant.
Realize that technical solution of the present invention is：A kind of weaving of high yarn count double-layer fabric comprises the following steps：
(1) health pretreatment is carried out to long-staple cotton, i.e., oil supply dewing softness bleeding agent is sprayed in long-staple cotton, long-staple cotton is entered
Row oil supply is to wet process, and the addition of oil supply dewing softness bleeding agent is that the percentage by weight of long-staple cotton is 2%, and oil supply dewing is soft
The composition of soft bleeding agent is：Emulsifying agent 11%, softening agent 7%, soft water 82%, the regain of long-staple cotton are controlled >=19%；
(2) spin：No. 2 long-staple cotton are selected distribute cotton mix and match simultaneously with mixed using army's long-staple cotton of sea 1 of different proportion
The method for applying heavy twist is spun into high branch single thread, wherein, the number of high branch single thread is more than 120S/1, and application heavy twist is 0.23-
0.27T/cm；
(3) warping：Using ball warping, the warp thread boundling of certain radical is first coiled into the spherical yarn group of mesh, it is dyed
Afterwards, then on machine is drawn through it is wound into warp beam；
(4) starching：It is wound on warp sizing machine, tension force 5600N-6100N, starching pattern is the double pressures of single leaching, starches power
23-27KN, wet elongation 0.25-0.35%, anti-limited step yarn, which rises, to be turned round, warper beam unwinding tension force 780-850N, using stock tank capacity 800L,
Soaking paste length 130cm, each area's tension force are easy to adjust, and two stock tank piece yarn tensions are equal, beam winding even tension；
(5) face weave：Using principle of readjustment, restructuring, consolidation and improvement away from Double-plate machine single thread is made into Double-face fabric；
(6) fabric is singed：Fabric is singed through gas singeing machine is two-sided, the fine hair of burning-off excess surface, makes fabric bright and clean；
(7) desizing：In desizing process, desizing solution is added in desizing machine hopper, the concentration of desizing enzyme in desizing solution
For 16~18g/L, the concentration of soft bleeding agent is 6~8g/L, and the concentration of refining agent is 6~9g/L, and remaining is water；Desizing is being moved back
Complete, 95 ms/min of desizing speed, 92 DEG C of washing temperature, 100 DEG C of steam box temperature, steaming time 35 minutes or so, dry on pulp grinder
55 DEG C or so of temperature of cylinder.
(8) dyeing fabric；
(9) shape：Shaped using resin, catalyst and softening agent at 200 DEG C.
Furtherly, blending rate is preferably in the step (2)：Army's No. 1 long-staple cotton 60%~70% in sea, it is mixed to select No. 2
Long-staple cotton 30%~40%.
Furtherly, slurry is combined oxidation starch as sizing material used by the step (4).
Furtherly, the temperature of high pressure mashing off is 125 DEG C~140 DEG C when being sized mixing in step (4) sizing process, vexed slurry
Time is 20min, the rate of sizing about 20%, regain about 13%.
Furtherly, grade of being singed in the step (6) is more than or equal to 5 grades.
Furtherly, desizing enzyme uses biological desizing enzyme in the step (7).
Compared with prior art, the beneficial effects of the invention are as follows：Due to highdensity through weft yarn, adjustment work using high-count
Skill parameter and condition, the double-layer fabric woven, not only good permeability, and smooth, fine and smooth, it is smooth to the touch；Due to using multiple
The size of oxidized starch is closed, yarn strength improves, and filoplume reduces, disconnected to be reduced through staplings, and opening sharpness improves, plus warping work
Sequence, low speed small tension receiving coil, loom whiff pressure is reduced, extend the technique ginseng such as jet time, adjustment workshop condition temperature, relative humidity
Number and process conditions, make fabric feel finer and smoother soft and glossy, it is frivolous elegant.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the embodiment of the present invention, to this hair
Bright technical scheme is clearly and completely described, it is clear that and described embodiment is part of the embodiment of the present invention, without
It is whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not before creative work is made
The every other embodiment obtained is put, belongs to the scope of protection of the invention.
Embodiment 1：
A kind of weaving of high yarn count double-layer fabric comprises the following steps：
(1) health pretreatment is carried out to long-staple cotton, i.e., oil supply dewing softness bleeding agent is sprayed in long-staple cotton, long-staple cotton is entered
Row oil supply is to wet process, and the addition of oil supply dewing softness bleeding agent is that the percentage by weight of long-staple cotton is 2%, and oil supply dewing is soft
The composition of soft bleeding agent is：Emulsifying agent 11%, softening agent 7%, soft water 82%, the regain of long-staple cotton are controlled >=19%.
(2) spin：It is mixed to select No. 2 long-staple cotton 40% distribute cotton and mix and match and to apply using extra large No. 1 long-staple cotton 60% of army
The method of 0.27T/cm heavy twists is spun into high branch single thread, wherein, the number of high branch single thread is 120S/1；
(3) warping：Using ball warping, the warp thread boundling of certain radical is first coiled into the spherical yarn group of mesh, it is dyed
Afterwards, then on machine is drawn through it is wound into warp beam.
(4) starching：It is wound on warp sizing machine, tension force 5600N, starching pattern is the double pressures of single leaching, slurry power 23KN, wet
Elongation 0.25%, anti-limited step yarn, which rises, to be turned round, warper beam unwinding tension force 780N, using stock tank capacity 800L, soaking paste length 130cm, each area
Tension force is easy to adjust, and two stock tank piece yarn tensions are equal, beam winding even tension；
(5) face weave：Using principle of readjustment, restructuring, consolidation and improvement away from Double-plate machine single thread is made into Double-face fabric；
(6) fabric is singed：Fabric is singed through gas singeing machine is two-sided, the fine hair of burning-off excess surface, makes fabric bright and clean,
Grade of singing is more than or equal to 5 grades；
(7) desizing：In desizing process, desizing solution is added in desizing machine hopper, biological desizing enzyme in desizing solution
Concentration is 16g/L, and the concentration of soft bleeding agent is 6g/L, and the concentration of refining agent is 6g/L, and remaining is water；Desizing is on desizing machine
Complete, 95 ms/min of desizing speed, 92 DEG C of washing temperature, 100 DEG C of steam box temperature, steaming time 35 minutes or so, drying tube temperature
55 DEG C or so.
(8) dyeing fabric；
(9) shape：Shaped using resin, catalyst and softening agent at 200 DEG C.
Slurry is combined oxidation starch as sizing material used by the step (4).
The temperature of high pressure mashing off is 125 DEG C when being sized mixing in step (4) sizing process, and the vexed slurry time is 20min, starching
Rate about 20%, regain about 13%.
Embodiment 2：
A kind of weaving of high yarn count double-layer fabric comprises the following steps：
(1) health pretreatment is carried out to long-staple cotton, i.e., oil supply dewing softness bleeding agent is sprayed in long-staple cotton, long-staple cotton is entered
Row oil supply is to wet process, and the addition of oil supply dewing softness bleeding agent is that the percentage by weight of long-staple cotton is 2%, and oil supply dewing is soft
The composition of soft bleeding agent is：Emulsifying agent 11%, softening agent 7%, soft water 82%, the regain of long-staple cotton are controlled >=19%.
(2) spin：It is mixed to select No. 2 long-staple cotton 35% using extra large No. 1 long-staple cotton 65% of army.Distribute cotton and mix and match and to apply
The method of 0.25T/cm heavy twists is added to be spun into high branch single thread, wherein, the number of high branch single thread is 135S/1；
(3) warping：Using ball warping, the warp thread boundling of certain radical is first coiled into the spherical yarn group of mesh, it is dyed
Afterwards, then on machine is drawn through it is wound into warp beam.
(4) starching：It is wound on warp sizing machine, tension force 5850N, starching pattern is the double pressures of single leaching, slurry power 25KN, wet
Elongation 0.3%, anti-limited step yarn, which rises, to be turned round, warper beam unwinding tension force 820N, using stock tank capacity 800L, soaking paste length 130cm, each area
Power is easy to adjust, and two stock tank piece yarn tensions are equal, beam winding even tension；
(5) face weave：Using principle of readjustment, restructuring, consolidation and improvement away from Double-plate machine single thread is made into Double-face fabric；
(6) fabric is singed：Fabric is singed through gas singeing machine is two-sided, the fine hair of burning-off excess surface, makes fabric bright and clean,
Grade of singing is more than or equal to 5 grades；
(7) desizing：In desizing process, desizing solution is added in desizing machine hopper, biological desizing enzyme in desizing solution
Concentration is 17g/L, and the concentration of soft bleeding agent is 7g/L, and the concentration of refining agent is 8g/L, and remaining is water；Desizing is on desizing machine
Complete, 95 ms/min of desizing speed, 92 DEG C of washing temperature, 100 DEG C of steam box temperature, steaming time 35 minutes or so, drying tube temperature
55 DEG C or so.
(8) dyeing fabric；
(9) shape：Shaped using resin, catalyst and softening agent at 200 DEG C.
Slurry is combined oxidation starch as sizing material used by the step (4).
The temperature of high pressure mashing off is 135 DEG C when being sized mixing in step (4) sizing process, and the vexed slurry time is 20min, starching
Rate about 20%, regain about 13%.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic；
And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and
Scope.
Claims (6)
- A kind of 1. weaving of high yarn count double-layer fabric, it is characterised in that：Comprise the following steps：(1) to long-staple cotton carry out health pretreatment, i.e., in long-staple cotton spray oil supply dewing softness bleeding agent, long-staple cotton is carried out to Oil gives wet process, and the addition of oil supply dewing softness bleeding agent is that the percentage by weight of long-staple cotton is 2%, and oil supply dewing softness is oozed The composition of agent is thoroughly：Emulsifying agent 11%, softening agent 7%, soft water 82%, the regain of long-staple cotton are controlled >=19%；(2) spin：Using different proportion army's No. 1 long-staple cotton in sea and mixed select No. 2 long-staple cotton distribute cotton and mix and match and to apply The method of heavy twist is spun into high branch single thread, wherein, the number of high branch single thread is more than 120S/1, and application heavy twist is 0.23- 0.27T/cm；(3) warping：Using ball warping, the warp thread boundling of certain radical is first coiled into the spherical yarn group of mesh, after dyed, then Warp beam is wound on machine is drawn through；(4) starching：It is wound on warp sizing machine, tension force 5600N-6100N, starching pattern is pressed for single leaching is double, slurry power 23- 27KN, wet elongation 0.25-0.35%, anti-limited step yarn, which rises, to be turned round, warper beam unwinding tension force 780-850N, using stock tank capacity 800L, leaching Length 130cm is starched, each area's tension force is easy to adjust, and two stock tank piece yarn tensions are equal, beam winding even tension；(5) face weave：Using principle of readjustment, restructuring, consolidation and improvement away from Double-plate machine single thread is made into Double-face fabric；(6) fabric is singed：Fabric is singed through gas singeing machine is two-sided, the fine hair of burning-off excess surface, makes fabric bright and clean；(7) desizing：In desizing process, desizing solution is added in desizing machine hopper, the concentration of desizing enzyme is 16 in desizing solution ~18g/L, the concentration of soft bleeding agent is 6~8g/L, and the concentration of refining agent is 6~9g/L, and remaining is water；Desizing is in desizing machine Upper completion, 95 ms/min of desizing speed, 92 DEG C of washing temperature, 100 DEG C of steam box temperature, steaming time 35 minutes or so, drying cylinder temperature 55 DEG C or so of degree；(8) dyeing fabric；(9) shape：Shaped using resin, catalyst and softening agent at 200 DEG C.
- A kind of 2. weaving of high yarn count double-layer fabric according to claim 1, it is characterised in that：The step (2) Middle blending rate is preferably：Army's No. 1 long-staple cotton 60%~70% in sea, it is mixed to select No. 2 long-staple cotton 30%~40%.
- A kind of 3. weaving of high yarn count double-layer fabric according to claim 1, it is characterised in that：The step (4) Used slurry is combined oxidation starch as sizing material.
- A kind of 4. weaving of high yarn count double-layer fabric according to claim 1, it is characterised in that：The step (4) The temperature of high pressure mashing off is 125 DEG C~140 DEG C when being sized mixing in sizing process, and the vexed slurry time is 20min, the rate of sizing about 20%, is returned Damp rate about 13%.
- A kind of 5. weaving of high yarn count double-layer fabric according to claim 1, it is characterised in that：The step (6) In singe grade more than or equal to 5 grades.
- A kind of 6. weaving of high yarn count double-layer fabric according to claim 1, it is characterised in that：The step (7) Middle desizing enzyme uses biological desizing enzyme.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710683723.XA CN107385635A (en) | 2017-08-11 | 2017-08-11 | A kind of weaving of high yarn count double-layer fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710683723.XA CN107385635A (en) | 2017-08-11 | 2017-08-11 | A kind of weaving of high yarn count double-layer fabric |
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| Publication Number | Publication Date |
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| CN107385635A true CN107385635A (en) | 2017-11-24 |
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| CN201710683723.XA Pending CN107385635A (en) | 2017-08-11 | 2017-08-11 | A kind of weaving of high yarn count double-layer fabric |
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| CN102121155A (en) * | 2011-03-21 | 2011-07-13 | 盐城悦弘织造有限公司 | High-count high-density jacquard China hemp bedding fabric and product |
| CN102121150A (en) * | 2011-03-21 | 2011-07-13 | 盐城悦弘织造有限公司 | Method for weaving pure China hemp high-count weak strength yarn home textile fabric |
| CN102926114A (en) * | 2012-11-12 | 2013-02-13 | 无锡市天然绿色纤维科技有限公司 | High count single yarn double-sided mercerized fabric and processing method thereof |
| CN103060985A (en) * | 2013-02-17 | 2013-04-24 | 山东联润新材料科技有限公司 | Siro compact spinning blended yarn of cotton crystal and long stapled cotton, and spinning technology thereof |
| CN103741493A (en) * | 2013-12-14 | 2014-04-23 | 鲁泰纺织股份有限公司 | All-linen fabric after-treatment method |
| CN104060431A (en) * | 2013-12-14 | 2014-09-24 | 鲁泰纺织股份有限公司 | Post-finishing method of high-count yarn fabric |
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2017
- 2017-08-11 CN CN201710683723.XA patent/CN107385635A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009235659A (en) * | 2008-03-25 | 2009-10-15 | 日貴 ▲そん▼ | Method for manufacturing towels |
| CN102108574A (en) * | 2011-03-21 | 2011-06-29 | 盐城悦弘织造有限公司 | Method for producing hemp yarns through vortex spinning |
| CN102121155A (en) * | 2011-03-21 | 2011-07-13 | 盐城悦弘织造有限公司 | High-count high-density jacquard China hemp bedding fabric and product |
| CN102121150A (en) * | 2011-03-21 | 2011-07-13 | 盐城悦弘织造有限公司 | Method for weaving pure China hemp high-count weak strength yarn home textile fabric |
| CN102926114A (en) * | 2012-11-12 | 2013-02-13 | 无锡市天然绿色纤维科技有限公司 | High count single yarn double-sided mercerized fabric and processing method thereof |
| CN103060985A (en) * | 2013-02-17 | 2013-04-24 | 山东联润新材料科技有限公司 | Siro compact spinning blended yarn of cotton crystal and long stapled cotton, and spinning technology thereof |
| CN103741493A (en) * | 2013-12-14 | 2014-04-23 | 鲁泰纺织股份有限公司 | All-linen fabric after-treatment method |
| CN104060431A (en) * | 2013-12-14 | 2014-09-24 | 鲁泰纺织股份有限公司 | Post-finishing method of high-count yarn fabric |
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Application publication date: 20171124 |
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