CN111172784A - Printing process of magic velvet fabric - Google Patents
Printing process of magic velvet fabric Download PDFInfo
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- CN111172784A CN111172784A CN202010137467.6A CN202010137467A CN111172784A CN 111172784 A CN111172784 A CN 111172784A CN 202010137467 A CN202010137467 A CN 202010137467A CN 111172784 A CN111172784 A CN 111172784A
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- velvet fabric
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
- D06P1/18—Azo dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
- D06M13/148—Polyalcohols, e.g. glycerol or glucose
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Abstract
The invention discloses a printing process of magic velvet fabric, which comprises the following specific steps: a. preparing fabric printing color sizing agent; b. combing and polishing; c. primarily setting the white blank; d. printing; e. steaming; f. washing with water and softening; g. drying; h. ironing; i. shaking the grains; j. and (5) shaping a finished product. Through the process, the magic velvet fabric printing process is firstly used for carding and ironing and then is used for printing, so that the working efficiency is high, the energy consumption and time are saved, the problems of colored patterns and colored dots are effectively solved, the dyeing is uniform, the dyeing success rate is improved to 99%, the repair rate is greatly reduced, the magic velvet fabric printing process is not easy to decolor, and the market competitiveness of products is improved.
Description
Technical Field
The invention relates to the technical field of fabrics, in particular to a printing process of magic velvet fabrics.
Background
With the continuous improvement of the life quality of people, the pursuit of materials by people has higher requirements. The textile product, which is an essential daily necessity in daily life, plays an increasingly important role in daily clothing and household articles. Therefore, consumers can select these textiles from various aspects, such as comfort, functionality, fashion, etc., and further, the development and research of new textile fabrics are promoted.
Printed products are required to have not only uniform color but also good color fastness. However, the printing process limited in the technology is easy to generate problems of colored patterns and colored spots during printing, the product quality is affected, the printing success rate is low, frequent repair is needed, and the production efficiency is reduced.
Disclosure of Invention
The invention mainly solves the technical problem of providing the magic velvet fabric printing process, which prints after combing and ironing, has high working efficiency, saves energy consumption and time, effectively avoids the problems of colored flowers and colored dots, has uniform dyeing, improves the dyeing success rate to 99 percent, greatly reduces the repair rate, is not easy to decolor, and increases the competitiveness of products in the market.
In order to solve the technical problems, the invention adopts a technical scheme that: the printing process of the magic velvet fabric comprises the following specific steps:
a. preparing fabric printing color sizing agent: under the condition of normal temperature, respectively adding a disperse dye into a sizing agent barrel to prepare sizing agents, preparing sizing agents with various colors according to each color, and waiting for a printing machine to start printing after the sizing agents with various colors are uniformly stirred;
b. combing and polishing: carding and ironing the white blank fabric once at the ironing temperature of 180-190 ℃, brushing the wool in a high-speed carding machine to open down fibers, and showing the alternate outline shape of the magic wool fabric;
c. primary shaping of a white blank: the initial setting temperature is 180-220 ℃, and the setting speed is 42-48 yards;
d. printing: printing and drying the prepared sizing agents with various colors according to the prepared pattern;
e. and (3) steaming: putting the printed and dried magic velvet fabric into a steamer, and setting the temperature at 160-165 ℃ for 20-30 minutes;
f. washing with water and softening: putting the steamed magic velvet fabric into a continuous washing machine for washing and softening, and adding a softening agent;
g. drying: drying the washed magic velvet fabric at the temperature of about 155-165 ℃;
h. ironing: carrying out finished product ironing and polishing process on the dried magic velvet fabric, wherein the ironing and polishing temperature is 175-185 ℃;
i. shaking: the time is 18-25 minutes;
j. shaping of a finished product: and (3) shaping the shaken particles of the magic velvet fabric according to the requirement, wherein the temperature of the shaping machine is controlled to be 175-195 ℃.
In a preferred embodiment of the present invention, the disperse dye is an azo-type disperse dye.
In a preferred embodiment of the present invention, the chemical auxiliary agent is a plurality of kinds of soda ash, glycerol, dimethyl sulfoxide, inorganic salt, borax and phthalimide.
In a preferred embodiment of the invention, the softener comprises 40-50 parts of pyroligneous liquor, 5-8 parts of butanediol, 4-5 parts of ethanol, 8-10 parts of initiator and 18-26 parts of deionized water.
The invention has the beneficial effects that: according to the printing process of the magic velvet fabric, the wool is combed and the printing is carried out after the brushing and the ironing are carried out, the working efficiency is high, the energy consumption and the time are saved, the problems of color spots and color points are effectively avoided, the dyeing is uniform, the dyeing success rate is improved to 99%, the repair rate is greatly reduced, the decoloring is difficult, and the market competitiveness of the product is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
fig. 1 is a flow chart of a preferred embodiment of the magic velvet fabric printing process of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, an embodiment of the present invention includes:
a printing process of magic velvet fabric comprises the following specific steps:
a. preparing fabric printing color sizing agent: under the condition of normal temperature, respectively adding a disperse dye into a sizing agent barrel to prepare sizing agents, preparing sizing agents with various colors according to each color, and waiting for a printing machine to start printing after the sizing agents with various colors are uniformly stirred;
b. combing and polishing: carding and ironing the white blank fabric once at the ironing temperature of 180-190 ℃, brushing the wool in a high-speed carding machine to open down fibers, and showing the alternate outline shape of the magic wool fabric;
c. primary shaping of a white blank: the initial setting temperature is 180-220 ℃, and the setting speed is 42-48 yards;
d. printing: printing and drying the prepared sizing agents with various colors according to the prepared pattern;
e. and (3) steaming: putting the printed and dried magic velvet fabric into a steamer, and setting the temperature at 160-165 ℃ for 20-30 minutes;
f. washing with water and softening: putting the steamed magic velvet fabric into a continuous washing machine for washing and softening, and adding a softening agent;
g. drying: drying the washed magic velvet fabric at the temperature of about 155-165 ℃;
h. ironing: carrying out finished product ironing and polishing process on the dried magic velvet fabric, wherein the ironing and polishing temperature is 175-185 ℃;
i. shaking: the time is 18-25 minutes;
j. shaping of a finished product: and (3) shaping the shaken particles of the magic velvet fabric according to the requirement, wherein the temperature of the shaping machine is controlled to be 175-195 ℃.
In the above, the disperse dye is an azo-type disperse dye; the chemical auxiliary agent is a plurality of sodium carbonate, glycerol, dimethyl sulfoxide, inorganic salt, borax and phthalimide.
Azo type disperse dyes are further classified into monoazo type and disazo type disperse dyes.
Monoazo: the molecular weight of more than 50 percent of the disperse dye is generally 350-500, the preparation process is simple, the cost is relatively low, the color spectrum is complete, the level-dyeing property is excellent, the lifting force is high, and the color fastness has larger difference due to different structures. The light, medium and dark color series are available. Such as disperse blue H-GL (C.I.disperse blue 79), disperse Red jade S-2GFL ((C.I.disperse Red 167), disperse Red jade SE-GL ((C.I.disperse Red 73);
disazo: the chromatogram accounts for about 10 percent of the disperse dye and mainly takes medium and deep colors, the chromatogram mainly takes orange, yellow and deep blue, the manufacturing process is complex, the cost is relatively high, the dyeing performance is general, and the color fastness is general. Such as disperse yellow E-RGFL (C.I. disperse yellow 23), disperse Orange SE-GL (C.I. disperse Orange 29).
Wherein the softener comprises 40-50 parts of pyroligneous, 5-8 parts of butanediol, 4-5 parts of ethanol, 8-10 parts of initiator and 18-26 parts of deionized water.
Example 1:
under the condition of normal temperature, respectively adding a disperse dye into a sizing agent barrel to prepare sizing agents, preparing sizing agents with various colors according to each color, and waiting for a printing machine to start printing after the sizing agents with various colors are uniformly stirred; carding and ironing the white blank fabric once at the ironing temperature of 185 ℃, brushing the wool in a high-speed carding machine to open down fibers, and showing the alternate outline shape of the magic wool fabric; carrying out primary setting on the white blank fabric: the initial setting temperature is 200 ℃, and the setting speed is 45 yards; and then printing and drying the prepared sizing agents with various colors according to the prepared pattern.
Putting the printed and dried magic velvet fabric into a steamer, and setting the temperature at 160 ℃ for 20 minutes; putting the steamed magic velvet fabric into a continuous washing machine, washing with water, softening, and adding a softening agent (45 parts of pyroligneous liquor, 6 parts of butanediol, 4 parts of ethanol, 9 parts of an initiator and 22 parts of deionized water); drying the washed magic velvet fabric at the temperature of about 160 ℃; carrying out finished product ironing and polishing process on the dried magic velvet fabric, wherein the ironing and polishing temperature is 180 ℃; then, carrying out shaking treatment for 20 minutes; and finally, carrying out product shaping on the shaken particle magic velvet fabric according to the requirement, and controlling the temperature of the shaping machine to be 175 ℃.
Example 2:
under the condition of normal temperature, respectively adding a disperse dye into a sizing agent barrel to prepare sizing agents, preparing sizing agents with various colors according to each color, and waiting for a printing machine to start printing after the sizing agents with various colors are uniformly stirred; carding and ironing the white blank fabric once at the ironing temperature of 190 ℃, brushing the wool in a high-speed carding machine to open down fibers, and showing the alternate profile shape of the magic wool fabric; carrying out primary setting on the white blank fabric: the initial setting temperature is 185 ℃, and the setting speed is 45 yards; and then printing and drying the prepared sizing agents with various colors according to the prepared pattern.
Putting the printed and dried magic velvet fabric into a steamer, and setting the temperature at 162 ℃ for 25 minutes; putting the steamed magic velvet fabric into a continuous washing machine, washing with water, softening, and adding a softener (48 parts of pyroligneous liquor, 7 parts of butanediol, 5 parts of ethanol, 8.5 parts of an initiator and 25 parts of deionized water); drying the washed magic velvet fabric at about 158 ℃; carrying out finished product ironing and polishing process on the dried magic velvet fabric, wherein the ironing and polishing temperature is 185 ℃; then, carrying out shaking treatment for 25 minutes; and finally, carrying out product shaping on the shaken particle magic velvet fabric according to the requirement, and controlling the temperature of the shaping machine to be 195 ℃.
Compared with the prior art, the magic velvet fabric printing process has the following advantages:
1. the carding, the ironing and the polishing are carried out firstly, and then the printing is carried out, so that the one-time success rate can be improved to 99 percent, and the repair rate is greatly reduced;
2. the yield can be improved by 20 percent, the energy consumption and the time are saved, and the problems of color spots and color points can be basically avoided;
3. the physical test of the product is greatly improved, the traditional process hardly meets the international mainstream requirements on color fastness and rubbing fastness, and the product can be solved without increasing the cost.
In conclusion, the magic velvet fabric printing process provided by the invention is high in working efficiency, saves energy consumption and time, effectively avoids the problems of colored patterns and color spots, is uniform in dyeing, improves the dyeing success rate to 99%, greatly reduces the repair rate, is not easy to decolor, and increases the market competitiveness of products.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (4)
1. A printing process of magic velvet fabric is characterized by comprising the following specific steps:
a. preparing fabric printing color sizing agent: under the condition of normal temperature, respectively adding a disperse dye into a sizing agent barrel to prepare sizing agents, preparing sizing agents with various colors according to each color, and waiting for a printing machine to start printing after the sizing agents with various colors are uniformly stirred;
b. combing and polishing: carding and ironing the white blank fabric once at the ironing temperature of 180-190 ℃, brushing the wool in a high-speed carding machine to open down fibers, and showing the alternate outline shape of the magic wool fabric;
c. primary shaping of a white blank: the initial setting temperature is 180-220 ℃, and the setting speed is 42-48 yards;
d. printing: printing and drying the prepared sizing agents with various colors according to the prepared pattern;
e. and (3) steaming: putting the printed and dried magic velvet fabric into a steamer, and setting the temperature at 160-165 ℃ for 20-30 minutes;
f. washing with water and softening: putting the steamed magic velvet fabric into a continuous washing machine for washing and softening, and adding a softening agent;
g. drying: drying the washed magic velvet fabric at the temperature of about 155-165 ℃;
h. ironing: carrying out finished product ironing and polishing process on the dried magic velvet fabric, wherein the ironing and polishing temperature is 175-185 ℃;
i. shaking: the time is 18-25 minutes;
j. shaping of a finished product: and (3) shaping the shaken particles of the magic velvet fabric according to the requirement, wherein the temperature of the shaping machine is controlled to be 175-195 ℃.
2. The magic velvet fabric printing process according to claim 1, wherein the disperse dye is an azo disperse dye.
3. The magic velvet fabric printing process according to claim 1, wherein the chemical auxiliaries are a plurality of sodium carbonate, glycerol, dimethyl sulfoxide, inorganic salts, borax and phthalimide.
4. The magic velvet fabric printing process according to claim 1, wherein the softener comprises 40-50 parts of pyroligneous liquor, 5-8 parts of butanediol, 4-5 parts of ethanol, 8-10 parts of initiator and 18-26 parts of deionized water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010137467.6A CN111172784A (en) | 2020-03-03 | 2020-03-03 | Printing process of magic velvet fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010137467.6A CN111172784A (en) | 2020-03-03 | 2020-03-03 | Printing process of magic velvet fabric |
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| CN111172784A true CN111172784A (en) | 2020-05-19 |
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| CN202010137467.6A Pending CN111172784A (en) | 2020-03-03 | 2020-03-03 | Printing process of magic velvet fabric |
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|---|---|---|---|---|
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2020
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| CN110117884A (en) * | 2018-02-06 | 2019-08-13 | 江苏康尼纺织品有限公司 | A kind of Thief zone thermal transfer printing cashmere shell-fabric processing method |
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Application publication date: 20200519 |