CN102352545A - Water wave wool blanket and developing process thereof - Google Patents

Water wave wool blanket and developing process thereof Download PDF

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CN102352545A
CN102352545A CN2011101857475A CN201110185747A CN102352545A CN 102352545 A CN102352545 A CN 102352545A CN 2011101857475 A CN2011101857475 A CN 2011101857475A CN 201110185747 A CN201110185747 A CN 201110185747A CN 102352545 A CN102352545 A CN 102352545A
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temperature
woollen blanket
speed
finished
scald
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CN102352545B (en
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陈喜斌
张军
田家忠
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SHANDONG XINSILU INDUSTRY & TRADE CO., LTD.
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LINYI LVYIN INDUSTRY TRADE CO LTD
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Abstract

The invention discloses a water wave wool blanket and a developing process thereof. The process technology for producing the water wave wool blanket in the prior art has many problems, and the invention overcomes the defects in the prior art and provides a simple, efficient, fast and convenient production process of the water wave wool blanket. The process comprises five steps: weaving, pretreatment, milling and dyeing, post tidying and finished product obtaining. The water wave wool blanket obtained through the method provided by the invention has the advantages that water waves are uniform, the ventilation performance is good, the sense attractive effect is high, the requirements of various channels at home and abroad can be met, and the field of terylene blankets is widened.

Description

A kind of ripples line woollen blanket and development technology thereof
Technical field
The invention discloses a kind of ripples line woollen blanket and development technology thereof.
Background technology
Woollen blanket (Blanket) is a kind of bedding commonly used, has heat-preserving function, and it is thin to compare with quilt.Its raw material adopts animal fiber (like wool, mohair, the rabbit hair, cashmere, camel's hair, yakwool) or chemical fibres such as acrylic fibers, viscose more, and what also have is that animal fiber and chemical fibre blending are processed.The two-sided wool fabric that abundant lint is all arranged, there is abundant lint on the surface, and the bed with thermal property is gone up with wool fabric, also can be used as ornaments such as bedcover, wall tapestry.Divide three types of pure wool blankets, woollen mixed blanket, chemical fibre blanket, by the weaving method branch woven, tufting is arranged, through volume, acupuncture, loop bonding etc.Blanket face fancy has jacquard weave, stamp, plain color, mandarin duck look, line, grid etc.Blanket face style has matte type, cut velvet type, suitable wool type, spin type and water wave type etc.Elasticity and warmth retention property are strong, and quality is abundant.Main as bed loam cake quilt, ornaments such as double as bedcover or wall tapestry.The image appearance of woollen blanket is various, and plentiful matte type of crispaturaing is arranged, and fine hair is stood upright and is rich in the cut velvet type of velvet sense, fine hair along and long suitable wool type, shape is the spin type of lambskin seemingly, and the water wave type of irregular ripple etc.The color matching of woollen blanket pattern is various, and geometrical pattern, flowers, landscape, animal etc. are arranged.General woollen blanket all use bind off, bound edge, fringe limit decorate and reinforce.
The woollen blanket industry is risen ground such as Japan in the seventies, Korea S, TaiWan, China, introduces the China's Mainland from the eighties initial stage, the history in existing more than 20 year.The tradition woollen blanket is produced veil and is selected acrylic fibers, polyester DTY yarn for use, has the characteristics of imitated furs such as staple length, feel are abundant, grammes per square metre height.Domestic have a large-scale woollen blanket enterprise of several families, all famous at woollen blanket circle." the new light woollen blanket " that reputable brand has " holy bold and unconstrained woollen blanket ", " elder brother celebrates woollen blanket ", " phoenix woollen blanket ", " middle woollen blanket difficult to understand " and my company to produce.Though each company all actively researches and develops new product, new technology, to fall over each other away in the foremost of woollen blanket industry, competition is unusual fierce.But these all are confined to the research to traditional woollen blanket, and thinking does not break traditions.
The woollen blanket industry belongs to labor-intensive production, needs lower labour cost just can keep production.The external national conditions that do not have China so almost there is not source mill abroad, do not have competitiveness to domestic enterprise.External woollen blanket demand is leaned on the import from China basically, and my company is domestic bigger export trade woollen blanket production base.Mainly output to more than 40 countries and regions such as Russia, Ukraine, the U.S., Spain, the Middle East, South Africa.Along with the development of company in recent years is increasing, the research and development of high-end new technology, new product have been had the ability to support.A kind of production technology of ripples line woollen blanket has been used for reference the thinking of a lot of home textile products, and this is a new breakthrough in the woollen blanket industry, for this bold design and development, has helped me company to walk in the same industry foremost.
Ripples line woollen blanket hair side presents one one ripples line in the vertical; So be called ripples line or water wave woollen blanket; Ripples line woollen blanket is soft smooth; Hair side is rule neatly, and gas permeability is better than general woollen blanket, and change color can be varied; Also can stamp and COLOR FASTNESS all be up to state standards; " ripples line " woollen blanket finished product complex method is also varied, and is for example can two-sided woollen blanket compound, also can woollen blanket and special Compound Fabric compound.
Yet; Produce the more problem that exists of ripples line woollen blanket technology in the prior art, defective such as for example the ripples line of Sheng Chaning is inhomogeneous, and gas permeability is poor, the sense organ aesthetic feeling is relatively poor; Although there are a plurality of producers to produce ripples line woollen blanket, do not form cover production Technology simply effectively efficiently.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of simple effectively quick ripples line woollen blanket production technology is provided.
According to technical scheme provided by the invention, the production technology of said ripples line woollen blanket comprises the steps:
1, weaves: the Polyester Yarns of selecting 300D/192F for use; Adopt double rib warp loom to weave double-deck pile fabric; Base fabric elementary organization is the inlaid thread warp knitting fabrics; Preferably wherein; Double rib warp loom is controlled the pad yarn situation of double-deck pile fabric through compiling floral disc, and the two-needle bar knocking-over bar spaces and adopts 16mm, Mao Gaowei 5mm; Pin E18 adopts at last and cuts open the grey cloth that width of cloth machine cuts open into two monolithic woollen blankets.
2, preliminary treatment: concrete technology comprises, preliminary drying → bristle → scald in advance → bristle → scald in advance → clot.
Preferred preliminary drying temperature is controlled at 130 ℃, speed of a motor vehicle 15m/min; Brushing machine adopts two roller brushing machines, walks cloth speed 12m/min; Scalding boiling hot roll temperature of light time in advance is 190 ℃, and natural lustre finishing machine is four roller machines, the speed of a motor vehicle: 15m/min.
3, pad dyeing: concrete technology comprises alkali treatment, dyes cloth, high pressure steaming and color fixing, washing, soft treatment and dehydration.Preferably wherein dye cloth and comprise: liquid thickener, cloth hard finishing agent and dyeing assistant with dye liquor.
Adopt the 3-8g/L sodium hydroxide solution in dyeing machine, to handle when its concrete operations preferred bases is handled, temperature is 65-70 ℃, and the processing time is 20-25 minute.
Dyeing machine model: U type jet dyeing machine, maximum working pressure (MWP): 980N, operating pressure: 24.5N, dye vat volume 250L, operating temperature: 154 ℃, liquor ratio: 1: 25;
During dyeing, the weight of dyeing assistant consists of: glacial acetic acid 0.4-0.5%, high temperature dye leveller U-100, hightemperature dye leveller U-100,0.6-0.8%, disperse yellow 0.5-1%, disperse blue 0.4-1.5%, disperse red 0.3-1%; Above-mentioned consumption is a benchmark with the weight of fabric all;
The condition of high pressure steaming and color fixing is: the high pressure color fixing temperature is 130 ℃, and the time is 30min, and pressure is 2 atmospheric pressure.Water-washing process is: the temperature 40-50 of water ℃, the speed of a motor vehicle is controlled at 10m/min, adds silicon breast and antistatic agent in the water-washing process.With softener lining is carried out soft treatment, the amino-silicone oil softening agent consumption of 0.6 ammonia value is the 7-9% of fabric weight, and temperature conditions is 50-52 ℃; Processing time is 20 minutes; Go out the machine dehydration after the processing, 150~180 ℃ of oven dry down, softer consistency is 10-20g/L; Dehydration: the woollen blanket after using dehydrating agent to washing carries out the 10min dehydration.
4, the back is put in order: specifically technological process comprises, boiling hot → bristle → semi-finished product scald boiling hot the cutting of the boiling hot light → finished product of light → bristle → semi-finished product in advance.
Concrete preferred boiling hot in advance: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min;
Semi-finished product scald light: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Finished product scalds to be cut: above-mentioned semi-finished product are three boiling hot combination machines of cutting through arranging successively; 170 ℃ successively of temperature; 160 ℃, 150 ℃, speed is 15m/min; Reverse side scalds to cut and carries out front lustre finishing after the end and scald and cut; Through arranging three are scalded and are cut combination machines, 170 ℃ successively of temperature, 160 ℃ successively; 150 ℃, speed is 15m/min.
5, finished product is made: comprise cut-parts → bonding → bound edge.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described further.
The exploitation of " ripples line " woollen blanket is based on a kind of new product of developing on the basis of general woolen blanket, therefore on technology, has bigger improvement with general woolen blanket.The production technology of " ripples line " woollen blanket comprises: weave → preliminary finish → pad dyeing → making of back arrangement → finished product.
We have mainly carried out the innovation of two aspects the weaving process aspect: the change of weaving raw material and the variation of weave.We adopt the DTY that light super fine polyester yarn replaces 300D/96F and 300D/144F that has much of 300D/192F; Make the filament fiber number of wool yarn littler than original filament fiber number; We adopt double rib warp loom to weave double-deck pile fabric; Base fabric elementary organization is the inlaid thread warp knitting fabrics; And warp knitting machine mainly the main member of the transverse-moving mechanism through warp knitting machine compile floral disc and control the pad yarn situation of fabric, and then control the tissue of fabric.
The tissue of general woolen blanket:
The 1st sley bar (L1) and the 5th sley bar (L5) tissue circulation: L1:444000004
The 2nd sley bar (L2) and the 4th sley bar (L4) tissue circulation: L2:10011001
The 3rd sley bar (L3) tissue circulation: L3:01011212
The tissue of " ripples line " cloud blanket:
The 1st sley bar (L1) and the circulation of the 5th sley bar (L5) tissue: 444000004
The 2nd sley bar (L2) and the circulation of the 4th sley bar (L4) tissue: 10011001
The 3rd sley bar (L3) tissue circulation: 01011212*3/65655454*3
The two-needle bar knocking-over bar general 16MM of employing that spaces, the high 5MM that is generally of hair, pin number: E18 adopts at last and cuts open the grey cloth that width of cloth machine cuts open into two monolithic woollen blankets.
Grey cloth through after the check need carry out preliminary finish and just can carry out pad dyeing, because weave for ease, the woven yarns line fiber has all carried out oiling treatment.But the existence of lubricating oil influences the pad dyeing effect of woollen blanket, therefore must carry out oil removing earlier.We adopt low speed to scald the method for high temperature oil removing more, concrete technology: preliminary drying → bristle → scald in advance → bristle → scald in advance → clot.
The preliminary drying temperature generally is controlled at 130 ℃, speed of a motor vehicle 15m/min.The general two roller brushing machines that adopt of brushing machine are walked cloth speed 12m/min.Scald general 190 ℃ of boiling hot roll temperature of light time in advance, natural lustre finishing machine is four roller machines, the speed of a motor vehicle: 15m/min.
Pad dyeing mainly comprises alkali treatment, dyes cloth, steaming and color fixing, washing and dehydration.Use the special-purpose dyeing machine of woollen blanket to carry out pad dyeing, dye liquor mainly comprises: liquid thickener, cloth hard finishing agent and dyeing assistant.
Adopt the 3-8g/L sodium hydroxide solution in dyeing machine, to handle during alkali treatment, temperature is 65-70 ℃, and the processing time is 20-25 minute.
Dyeing machine model: U type jet dyeing machine, maximum working pressure (MWP): 980N, operating pressure: 24.5N, dye vat volume 250L, operating temperature: 154 ℃, liquor ratio: 1: 25;
During dyeing, the weight of dyeing assistant consists of: glacial acetic acid 0.4-0.5%, high temperature dye leveller U-100, high temperature dye leveller U-100,0.6-0.8%, disperse yellow 0.5-1%, disperse blue 0.4-1.5%, disperse red 0.3-1%; Above-mentioned consumption is a benchmark with the weight of fabric all;
With softener lining is carried out soft treatment, the amino-silicone oil softening agent consumption of 0.6 ammonia value is the 7-9% of fabric weight, and temperature conditions is 50-52 ℃; Processing time is 20 minutes; Go out the machine dehydration after the processing, 150~180 ℃ of oven dry down, softer consistency is 10-20g/L;
In order to guarantee that Color need carry out the high pressure steaming and color fixing to dying fabric later.The high pressure color fixing temperature: 130 ℃, time: 30min, pressure: 2 atmospheric pressure (2.0 * 10 5Pa), for abundant wash clean, woollen blanket needs the washing agent of 12 kilograms of addings when washing.Washing generally washes twice, and first pass is in order to remove residual slurry thing and loose colour, and second time certain functional in order to obtain for the auxiliary agent arrangement, can carry out the functional aid arrangement during washing.We mainly carry out soft finish " ripples line " woollen blanket, and concrete technology: the temperature 40-50 of water ℃, the speed of a motor vehicle generally is controlled at 10m/min, adds silicon breast and antistatic agent.Soft additive: the amino-silicone oil softening agent of 0.6 ammonia value is equivalent to soft treatment twice.In order to make the dehydrating agent that to use hurry up of drying carry out the 10min dehydration, the moisture content of woollen blanket is reduced to the woollen blanket of having washed at the tentering of back.
In order to make woollen blanket obtain better feel, need carry out necessary back arrangement to woollen blanket.Main technique: many brushes scald more, and low speed bristle, low speed scald light.Concrete technological process: the boiling hot light → bristle of boiling hot → bristle → semi-finished product → boiling hot light → finished product of semi-finished product scalds and cuts in advance.
Scald in advance: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min;
Semi-finished product scald light: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Finished product scalds to be cut: above-mentioned semi-finished product are three boiling hot combination machines of cutting through arranging successively; 170 ℃ successively of temperature; 160 ℃, 150 ℃, speed is 15m/min; Reverse side scalds to cut and carries out front lustre finishing after the end and scald and cut; Through arranging three are scalded and are cut combination machines, 170 ℃ successively of temperature, 160 ℃ successively; 150 ℃, speed is 15m/min.
It is last procedure that " ripples line " woollen blanket is made that finished product is made, and concrete technology has: cut-parts → bonding → bound edge; Different with general woolen blanket is that " ripples line " woollen blanket adopts G01-2 type knitting wool taping machine bound edge.
It is better that development technology through ripples line woollen blanket of the present invention prepares the blanket products QUALITY STANDARD, each item index examination criteria, and quality obviously is better than other products of the same trade, sees table 1.The ripples line woollen blanket that obtains through method of the present invention; The ripples line is even; Advantages such as ventilative heat-resisting water-tolerant, washing shrinkage is low, ultimate strength is high, content of formaldehyde is low and the sense organ aesthetic feeling is strong can satisfy the demand of domestic and international multiple different channels, have widened the terylene woollen blanket field.
Table 1

Claims (5)

1. the preparation technology of a ripples line woollen blanket is characterized in that comprising the steps:
(1), weave: select the Polyester Yarns of 300D/192F for use, adopt double rib warp loom to weave double-deck pile fabric, base fabric elementary organization is the inlaid thread warp knitting fabrics;
(2), preliminary treatment: concrete technology comprises, preliminary drying → bristle → scald in advance → bristle → scald in advance → clot;
(3), pad dyeing: concrete technology comprises alkali treatment, dyes cloth, high pressure steaming and color fixing, washing, soft treatment and dehydration; Use dyeing machine to dye, wherein dying cloth comprises with dye liquor: liquid thickener, cloth hard finishing agent and dyeing assistant.
(4), the back is put in order: specifically technological process comprises, boiling hot → bristle → semi-finished product scald boiling hot the cutting of the boiling hot light → finished product of light → bristle → semi-finished product in advance;
Scald in advance: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min;
Semi-finished product scald light: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Finished product scalds to be cut: above-mentioned semi-finished product are three boiling hot combination machines of cutting through arranging successively; 170 ℃ successively of temperature; 160 ℃, 150 ℃, speed is 15m/min; Reverse side scalds to cut and carries out front lustre finishing after the end and scald and cut; Through arranging three are scalded and are cut combination machines, 170 ℃ successively of temperature, 160 ℃ successively; 150 ℃, speed is 15m/min.
(5), finished product is made: comprise cut-parts → bonding → bound edge.
2. according to the preparation technology of the said ripples line of claim 1 woollen blanket; It is characterized in that the woven concrete steps of step (1) are: the Polyester Yarns of selecting 300D/192F for use; Adopt double rib warp loom to weave double-deck pile fabric; Base fabric elementary organization is the inlaid thread warp knitting fabrics, and wherein, double rib warp loom is controlled the pad yarn situation of double-deck pile fabric through compiling floral disc; The two-needle bar knocking-over bar spaces and adopts 16mm; Mao Gaowei 5mm, pin E18 adopts at last and cuts open the grey cloth that width of cloth machine cuts open into two monolithic woollen blankets.
3. according to the preparation technology of the described ripples line of claim 1-2 woollen blanket, it is characterized in that soft-bake step comprises described in the step (2): the preliminary drying temperature is controlled at 130 ℃, speed of a motor vehicle 15m/min; Said bristle step comprises that brushing machine adopts two roller brushing machines, walks cloth speed 12m/min; It is 190 ℃ that said in advance boiling hot step is scalded boiling hot roll temperature of light time in advance, and natural lustre finishing machine is four roller machines, the speed of a motor vehicle: 15m/min.
4. according to the preparation technology of the described ripples line of claim 1-3 woollen blanket, adopt the 3-8g/L sodium hydroxide solution in dyeing machine, to handle when it is characterized in that the said alkali treatment of step (3), temperature is 65-70 ℃, the processing time is 20-25 minute.
Said dyeing machine model: U type jet dyeing machine, maximum working pressure (MWP): 980N, operating pressure: 24.5N, dye vat volume 250L, operating temperature: 154 ℃, liquor ratio: 1: 25;
The weight of said dyeing assistant consists of: glacial acetic acid 0.4-0.5%, high temperature dye leveller U-100 (high temperature dye leveller U-100) 0.6-0.8%, disperse yellow 0.5-1%, disperse blue 0.4-1.5%, disperse red 0.3-1%; Above-mentioned consumption is a benchmark with the weight of fabric all;
The condition of said high pressure steaming and color fixing is: the high pressure color fixing temperature is 130 ℃, and the time is 30min, and pressure is 2 atmospheric pressure, and said water-washing process is: the temperature 40-50 of water ℃, the speed of a motor vehicle is controlled at 10m/min, adds silicon breast and antistatic agent in the water-washing process.
Parameter does in the said soft treatment process, and the amino-silicone oil softening agent consumption of 0.6 ammonia value is the 7-9% of fabric weight, and temperature conditions is 50-52 ℃; Processing time is 20 minutes; Go out the machine dehydration after the processing, 150~180 ℃ of oven dry down, softer consistency is 10-20g/L; Dehydration: the woollen blanket after using dehydrating agent to washing carries out the 10min dehydration.
5. according to the ripples line woollen blanket of the preparation technology of the said ripples line of claim 1-4 woollen blanket preparation.
CN 201110185747 2011-07-01 2011-07-01 Developing process of water wave wool blanket Active CN102352545B (en)

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN102660836A (en) * 2012-04-19 2012-09-12 浙江真爱毯业科技有限公司 Production process of temperature adjusting raschel blanket
CN103654002A (en) * 2013-11-26 2014-03-26 河南海鑫毛毯纺织有限公司 Moon-curved woven blanket manufacturing technology
CN104233857A (en) * 2014-09-30 2014-12-24 宿迁市神龙家纺有限公司 High-brightness fluorescence bright-red formula for textile, and dyeing method of high-brightness fluorescence bright-red on textile
CN105078098A (en) * 2015-07-24 2015-11-25 临沂新光毛毯有限公司 Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same
CN105200649A (en) * 2015-08-14 2015-12-30 大津编物(无锡)有限公司 Production process of high-solidity polyester raschel blanket
CN105484070A (en) * 2015-12-28 2016-04-13 常熟市翔鹰特纤有限公司 Polyester fiber dyeing process
CN105671779A (en) * 2016-03-25 2016-06-15 江苏金典纺织有限公司 Production technology of raschel blanket
CN105852542A (en) * 2016-05-16 2016-08-17 山东圣豪家纺有限公司 Flannel cloud blanket
CN108396453A (en) * 2018-01-31 2018-08-14 浙江真爱时尚家居有限公司 A kind of preparation method of triangle purl Rachael blanket

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102660836A (en) * 2012-04-19 2012-09-12 浙江真爱毯业科技有限公司 Production process of temperature adjusting raschel blanket
CN102660836B (en) * 2012-04-19 2013-09-11 浙江真爱毯业科技有限公司 Production process of temperature adjusting raschel blanket
CN103654002A (en) * 2013-11-26 2014-03-26 河南海鑫毛毯纺织有限公司 Moon-curved woven blanket manufacturing technology
CN104233857A (en) * 2014-09-30 2014-12-24 宿迁市神龙家纺有限公司 High-brightness fluorescence bright-red formula for textile, and dyeing method of high-brightness fluorescence bright-red on textile
CN105078098A (en) * 2015-07-24 2015-11-25 临沂新光毛毯有限公司 Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same
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CN105484070A (en) * 2015-12-28 2016-04-13 常熟市翔鹰特纤有限公司 Polyester fiber dyeing process
CN105671779A (en) * 2016-03-25 2016-06-15 江苏金典纺织有限公司 Production technology of raschel blanket
CN105852542A (en) * 2016-05-16 2016-08-17 山东圣豪家纺有限公司 Flannel cloud blanket
CN108396453A (en) * 2018-01-31 2018-08-14 浙江真爱时尚家居有限公司 A kind of preparation method of triangle purl Rachael blanket

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