CN102352545B - Developing process of water wave wool blanket - Google Patents

Developing process of water wave wool blanket Download PDF

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CN102352545B
CN102352545B CN 201110185747 CN201110185747A CN102352545B CN 102352545 B CN102352545 B CN 102352545B CN 201110185747 CN201110185747 CN 201110185747 CN 201110185747 A CN201110185747 A CN 201110185747A CN 102352545 B CN102352545 B CN 102352545B
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temperature
speed
finished
boiling hot
blanket
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CN102352545A (en
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陈喜斌
张军
田家忠
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SHANDONG XINSILU INDUSTRY & TRADE CO., LTD.
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LINYI LVYIN INDUSTRY TRADE CO LTD
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Abstract

The invention discloses a water wave wool blanket and a developing process thereof. The process technology for producing the water wave wool blanket in the prior art has many problems, and the invention overcomes the defects in the prior art and provides a simple, efficient, fast and convenient production process of the water wave wool blanket. The process comprises five steps: weaving, pretreatment, milling and dyeing, post tidying and finished product obtaining. The water wave wool blanket obtained through the method provided by the invention has the advantages that water waves are uniform, the ventilation performance is good, the sense attractive effect is high, the requirements of various channels at home and abroad can be met, and the field of terylene blankets is widened.

Description

A kind of development technology of ripple blanket
Technical field
The invention discloses a kind of ripple blanket and development technology thereof.
Background technology
Woollen blanket (Blanket) is a kind of bedding commonly used, has heat-preserving function, compares with quilt thin.Its raw material adopts animal fiber (as wool, mohair, the rabbit hair, cashmere, camel's hair, yakwool) or the chemical fibres such as acrylic fibers, viscose more, and what also have is that animal fiber and chemical fibre blending are made.The two-sided wool fabric that abundant lint is arranged, there is abundant lint on the surface, and the bed with thermal property is upper with wool fabric, also can be used as the ornaments such as bedcover, wall tapestry.Minute pure wool blanket, woollen mixed blanket, chemical fibre blanket three classes, divide by weaving method woven, tufting is arranged, through volume, acupuncture, loop bonding etc.Blanket face fancy has jacquard weave, stamp, plain color, mandarin duck look, line, grid etc.Blanket face style has matte type, cut velvet type, suitable wool type, spin type and water wave type etc.Elasticity and warmth retention property are strong, and quality is abundant.Main as the upper cover of bed, double as the ornaments such as bedcover or wall tapestry.The image appearance of woollen blanket is various, and plentiful matte type of crispaturaing is arranged, and fine hair is stood upright and is rich in the cut velvet type of velvet sense, fine hair along and long suitable wool type, shape is the spin type of lambskin seemingly, and the water wave type of irregular ripple etc.The color matching of woollen blanket pattern is various, and geometrical pattern, flowers, landscape, animal etc. are arranged.General woollen blanket all use bind off, bound edge, fringe limit decorated and reinforced.
The woollen blanket industry is risen the ground such as Japan in the seventies, Korea S, TaiWan, China, introduces the China's Mainland from the eighties initial stage, the history of existing more than 20 year.The tradition woollen blanket is produced veil and is selected acrylic fibers, polyester DTY yarn, has the characteristics of the imitated furs such as staple length, feel is abundant, grammes per square metre is high.Domestic have a large-scale woollen blanket enterprise of several families, all famous at woollen blanket circle." the new light woollen blanket " that reputable brand has " holy bold and unconstrained woollen blanket ", " elder brother celebrates woollen blanket ", " phoenix woollen blanket ", " middle woollen blanket difficult to understand " and my company to produce.Although each company all actively researches and develops new product, new technology, fall over each other away in the foremost of woollen blanket industry, it is extremely fierce to compete.But these all are confined to the research to traditional woollen blanket, and thinking does not break traditions.
The woollen blanket industry belongs to labor-intensive production, needs lower labour cost just can keep production.The external national conditions that do not have China so almost there is no source mill abroad, do not have competitiveness to domestic enterprise.External woollen blanket demand is leaned on the import from China substantially, and my company is domestic larger export trade woollen blanket production base.Mainly output to more than 40 countries and regions such as Russia, Ukraine, the U.S., Spain, the Middle East, South Africa.Along with the development of company in recent years is increasing, have the ability to support the research and development of high-end new technology, new product.A kind of production technology of ripple blanket has been used for reference the thinking of a lot of home textile products, and this is a new breakthrough in the woollen blanket industry, for this bold design and development, has helped me company to walk in the same industry foremost.
The ripple blanket hair side presents water ripples one by one in the vertical, therefore be called water ripples or water wave woollen blanket, ripple blanket is soft smooth, hair side is rule neatly, and gas permeability is better than general woollen blanket, and change color can be varied, also can stamp and COLOR FASTNESS all be up to state standards, " water ripples " woollen blanket finished product complex method is also varied, and is for example can two-sided woollen blanket compound, also can woollen blanket and special Compound Fabric compound.
Yet, produce the more problem that exists of ripple blanket technology in prior art, the defective such as the water ripples of for example producing are inhomogeneous, and gas permeability is poor, the sense organ aesthetic feeling is relatively poor, although there are a plurality of producers to produce ripple blanket, do not form cover production Technology simply effectively efficiently.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of simple effectively quick ripple blanket production technology is provided.
According to technical scheme provided by the invention, the production technology of described ripple blanket comprises the steps:
1, weave: the Polyester Yarns of selecting 300D/192F, adopt double rib warp loom to come the loom for weaving double-layered pile fabric, base fabric elementary organization is the inlaid thread warp knitting fabrics, preferably wherein, double rib warp loom is controlled the pad yarn situation of double-deck pile fabric by compiling floral disc, the two-needle bar knocking-over bar spaces and adopts 16mm, Mao Gaowei 5mm, pin E18 adopts at last and cuts open the grey cloth that the width machine cuts open into two monolithic woollen blankets.
2, preliminary treatment: concrete technology comprises, preliminary drying → bristle → pre-scalding → bristle → pre-scalding → clot.
Preferred preliminary drying temperature is controlled at 130 ℃, speed of a motor vehicle 15m/min; Brushing machine adopts two roller brushing machines, walks cloth speed 12m/min; It is 190 ℃ that the pre-boiling hot light time is scalded roll temperature, and natural lustre finishing machine is four roller machines, the speed of a motor vehicle: 15m/min.
3, pad dyeing: concrete technology comprises alkali treatment, dyes cloth, high pressure steaming and color fixing, washing, soft treatment and dehydration.Preferably wherein dye cloth and comprise with dye liquor: liquid thickener, cloth hard finishing agent and dyeing assistant.
Adopt the 3-8g/L sodium hydroxide solution to process in dyeing machine when its concrete operations preferred bases is processed, temperature is 65-70 ℃, and the processing time is 20-25 minute.
Dyeing machine model: U-shaped jet dyeing machine, maximum working pressure (MWP): 980N, operating pressure: 24.5N, dye vat volume 250L, operating temperature: 154 ℃, liquor ratio: 1: 25;
During dyeing, the weight of dyeing assistant consists of: glacial acetic acid 0.4-0.5%, high temperature dye leveller U-100, hightemperature dye leveller U-100,0.6-0.8%, disperse yellow 0.5-1%, disperse blue 0.4-1.5%, disperse red 0.3-1%; Above-mentioned consumption is all take the weight of fabric as benchmark;
The condition of high pressure steaming and color fixing is: the high pressure color fixing temperature is 130 ℃, and the time is 30min, and pressure is 2 atmospheric pressure.Water-washing process is: the temperature 40-50 of water ℃, the speed of a motor vehicle is controlled at 10m/min, adds silicon breast and antistatic agent in water-washing process.With softener, fabric is carried out soft treatment, the amino-silicone oil softening agent consumption of 0.6 ammonia value is the 7-9% of fabric weight, and temperature conditions is 50-52 ℃, processing time is 20 minutes, go out the machine dehydration after processing, oven dry under 150~180 ℃, softer consistency is 10-20g/L; Dehydration: the woollen blanket after using dehydrating agent to washing carries out the 10min dehydration.
4, rear arrangement: the concrete technology flow process comprises, the boiling hot light → bristle of pre-scalding → bristle → semi-finished product → boiling hot cutting of the boiling hot light → finished product of semi-finished product.
Concrete preferred pre-scalding: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min;
Semi-finished product scald light: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Finished product scalds to be cut: above-mentioned semi-finished product are three boiling hot combination machines of cutting by arranging successively, 170 ℃ successively of temperature, 160 ℃, 150 ℃, speed is 15m/min, reverse side carries out boiling hot the cutting of the boiling hot light in front after scalding and cutting end, by arranging three are scalded and are cut combination machines, 170 ℃ successively of temperature, 160 ℃ successively, 150 ℃, speed is 15m/min.
5, finished product is made: comprise cut-parts → bonding → bound edge.
The specific embodiment
The invention will be further described below in conjunction with specific embodiment.
The exploitation of " water ripples " woollen blanket is based on a kind of new product of developing on the basis of general woolen blanket, therefore has larger improvement with general woolen blanket on technique.The production technology of " water ripples " woollen blanket comprises: weave → preliminary finish → pad dyeing → rear arrangement → finished product making.
We have mainly carried out the innovation of two aspects the weaving process aspect: the change of weaving raw material and the variation of weave.We adopt the light super fine polyester yarn that has greatly of 300D/192F to replace the DTY of 300D/96F and 300D/144F, make the filament fiber number of wool yarn less than original filament fiber number, we adopt double rib warp loom to carry out the loom for weaving double-layered pile fabric, base fabric elementary organization is the inlaid thread warp knitting fabrics, and warp knitting machine mainly the main member of the transverse-moving mechanism by warp knitting machine compile floral disc and control the pad yarn situation of fabric, and then control the tissue of fabric.
The tissue of general woolen blanket:
The 1st sley bar (L1) and the 5th sley bar (L5) Weaving Cycle: L1:444000004
The 2nd sley bar (L2) and the 4th sley bar (L4) Weaving Cycle: L2:10011001
The 3rd sley bar (L3) Weaving Cycle: L3:01011212
The tissue of " water ripples " cloud blanket:
The 1st sley bar (L1) and the 5th sley bar (L5) Weaving Cycle: 444000004
The 2nd sley bar (L2) and the 4th sley bar (L4) Weaving Cycle: 10011001
The 3rd sley bar (L3) Weaving Cycle: 01011212*3/65655454*3
The two-needle bar knocking-over bar general 16MM of employing that spaces, the high 5MM that is generally of hair, pin number: E18 adopts at last and cuts open the grey cloth that the width machine cuts open into two monolithic woollen blankets.
Grey cloth through after check can carry out pad dyeing just need to carry out preliminary finish, because in order conveniently to weave, the woven yarns line fiber has all carried out oiling treatment.But the existence of lubricating oil affects the pad dyeing effect of woollen blanket, therefore must first carry out oil removing.We adopt low speed to scald the method for high temperature oil removing, concrete technology more: preliminary drying → bristle → pre-scalding → bristle → pre-scalding → clot.
Preliminary drying temperature general control is at 130 ℃, speed of a motor vehicle 15m/min.The general two roller brushing machines that adopt of brushing machine are walked cloth speed 12m/min.Pre-general 190 ℃ of the boiling hot roll temperature of light time that scalds, natural lustre finishing machine is four roller machines, the speed of a motor vehicle: 15m/min.
Pad dyeing mainly comprises alkali treatment, dyes cloth, steaming and color fixing, washing and dehydration.Use the dyeing machine of woollen blanket special use to carry out pad dyeing, dye liquor mainly comprises: liquid thickener, cloth hard finishing agent and dyeing assistant.
Adopt the 3-8g/L sodium hydroxide solution to process in dyeing machine during alkali treatment, temperature is 65-70 ℃, and the processing time is 20-25 minute.
Dyeing machine model: U-shaped jet dyeing machine, maximum working pressure (MWP): 980N, operating pressure: 24.5N, dye vat volume 250L, operating temperature: 154 ℃, liquor ratio: 1: 25;
During dyeing, the weight of dyeing assistant consists of: glacial acetic acid 0.4-0.5%, high temperature dye leveller U-100, high temperature dye leveller U-100,0.6-0.8%, disperse yellow 0.5-1%, disperse blue 0.4-1.5%, disperse red 0.3-1%; Above-mentioned consumption is all take the weight of fabric as benchmark;
With softener, fabric is carried out soft treatment, the amino-silicone oil softening agent consumption of 0.6 ammonia value is the 7-9% of fabric weight, and temperature conditions is 50-52 ℃, processing time is 20 minutes, go out the machine dehydration after processing, oven dry under 150~180 ℃, softer consistency is 10-20g/L;
In order to guarantee that Color need to carry out the high pressure steaming and color fixing to dying fabric later.The high pressure color fixing temperature: 130 ℃, time: 30min, pressure: 2 atmospheric pressure (2.0 * 10 5Pa), for abundant wash clean, woollen blanket need to add the washing agent of 12 kilograms when washing.Washing generally washes twice, and first pass is in order to remove residual slurry thing and loose colour, to arrange in order obtaining certain functionally for auxiliary agent, can to carry out functional aid during washing and arrange for second time.We mainly carry out soft finish " water ripples " woollen blanket, concrete technology: the temperature 40-50 of water ℃, speed of a motor vehicle general control adds silicon breast and antistatic agent at 10m/min.Soft additive: the amino-silicone oil softening agent of 0.6 ammonia value is equivalent to soft treatment twice.For make the oven dry of the tentering of back need hurry up use dehydrating agent to carry out the 10min dehydration to the woollen blanket of having washed, the moisture content of woollen blanket is reduced.
In order to make woollen blanket obtain better feel, need to carry out necessary rear arrangement to woollen blanket.Main technique: many brushes scald more, and low speed bristle, low speed scald light.The concrete technology flow process: pre-scalding → bristle → semi-finished product scald boiling hot the cutting of the boiling hot light → finished product of light → bristle → semi-finished product.
Pre-scalding: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min;
Semi-finished product scald light: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Finished product scalds to be cut: above-mentioned semi-finished product are three boiling hot combination machines of cutting by arranging successively, 170 ℃ successively of temperature, 160 ℃, 150 ℃, speed is 15m/min, reverse side carries out boiling hot the cutting of the boiling hot light in front after scalding and cutting end, by arranging three are scalded and are cut combination machines, 170 ℃ successively of temperature, 160 ℃ successively, 150 ℃, speed is 15m/min.
It is last procedure that " water ripples " woollen blanket is made that finished product is made, and concrete technology has: cut-parts → bonding → bound edge; Different from general woolen blanket is that " water ripples " woollen blanket adopts G01-2 type knitting wool taping machine bound edge.
It is better that development technology by ripple blanket of the present invention prepares the blanket products QUALITY STANDARD, the indices examination criteria, and quality obviously is better than other products of the same trade, sees table 1.The ripple blanket that obtains by method of the present invention, water ripples are even, the advantages such as ventilative heat-resisting water-tolerant, washing shrinkage is low, ultimate strength is high, content of formaldehyde is low and the sense organ aesthetic feeling is strong can satisfy the demand of domestic and international multiple different channels, have widened the terylene woollen blanket field.
Table 1

Claims (1)

1. the preparation technology of a ripple blanket, is characterized in that comprising the steps:
(1), weave: the Polyester Yarns of selecting 300D/192F, adopt double rib warp loom to come the loom for weaving double-layered pile fabric, base fabric elementary organization is the inlaid thread warp knitting fabrics, wherein, double rib warp loom is controlled the pad yarn situation of double-deck pile fabric by compiling floral disc, the two-needle bar knocking-over bar spaces and adopts 16mm, Mao Gaowei 5mm, pin E18 adopts at last and cuts open the grey cloth that the width machine cuts open into two monolithic woollen blankets;
(2), preliminary treatment: concrete technology comprises, preliminary drying → bristle → pre-scalding → bristle → pre-scalding → clot; Described soft-bake step comprises: the preliminary drying temperature is controlled at 130 ℃, speed of a motor vehicle 15m/min; Described bristle step comprises that brushing machine adopts two roller brushing machines, walks cloth speed 12m/min; It is 190 ℃ that described pre-boiling hot step is scalded boiling hot roll temperature of light time in advance, and natural lustre finishing machine is four roller machines, the speed of a motor vehicle: 15m/min;
(3), pad dyeing: concrete technology comprises alkali treatment, dyes cloth, high pressure steaming and color fixing, washing, soft treatment and dehydration; Use dyeing machine to dye, wherein dying cloth comprises with dye liquor: liquid thickener, cloth hard finishing agent and dyeing assistant; Adopt the 3-8g/L sodium hydroxide solution to process in dyeing machine during described alkali treatment, temperature is 65-70 ℃, and the processing time is 20-25 minute;
Described dyeing machine model: U-shaped jet dyeing machine, maximum working pressure (MWP): 980N, operating pressure: 24.5N, dye vat volume 250L, operating temperature: 154 ℃, liquor ratio: 1: 25;
The weight of described dyeing assistant consists of: glacial acetic acid 0.4-0.5%, high temperature dye leveller U-100 are 0.6-0.8%, disperse yellow 0.5-1%, disperse blue 0.4-1.5%, disperse red 0.3-1%; Above-mentioned consumption is all take the weight of fabric as benchmark;
The condition of described high pressure steaming and color fixing is: the high pressure color fixing temperature is 130 ℃, and the time is 30min, and pressure is 2 atmospheric pressure, and described water-washing process is: the temperature 40-50 of water ℃, the speed of a motor vehicle is controlled at 10m/min, adds silicon breast and antistatic agent in water-washing process; In described soft treatment process, parameter is, the amino-silicone oil softening agent consumption of 0.6 ammonia value is the 7-9% of fabric weight, and temperature conditions is 50-52 ℃, processing time is 20 minutes, go out the machine dehydration after processing, oven dry under 150~180 ℃, softer consistency is 10-20g/L; Dehydration: the woollen blanket after using dehydrating agent to washing carries out the 10min dehydration;
(4), rear arrangement: the concrete technology flow process comprises, the boiling hot light → bristle of pre-scalding → bristle → semi-finished product → boiling hot cutting of the boiling hot light → finished product of semi-finished product; Pre-scalding: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min;
Semi-finished product scald light: 170 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Finished product scalds to be cut: above-mentioned semi-finished product are three boiling hot combination machines of cutting by arranging successively, 170 ℃ successively of temperature, 160 ℃, 150 ℃, speed is 15m/min, reverse side carries out boiling hot the cutting of the boiling hot light in front after scalding and cutting end, by arranging three are scalded and are cut combination machines, 170 ℃ successively of temperature, 160 ℃ successively, 150 ℃, speed is 15m/min;
(5), finished product is made: comprise cut-parts → bonding → bound edge.
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