CN105078098A - Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same - Google Patents

Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same Download PDF

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Publication number
CN105078098A
CN105078098A CN201510439693.9A CN201510439693A CN105078098A CN 105078098 A CN105078098 A CN 105078098A CN 201510439693 A CN201510439693 A CN 201510439693A CN 105078098 A CN105078098 A CN 105078098A
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China
Prior art keywords
fluffing
reverse
cloth
speed
turns
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Pending
Application number
CN201510439693.9A
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Chinese (zh)
Inventor
陈喜斌
孔伟
张乃胜
刘丽霞
张盼
王伟
周军
宋钇江
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LINYI XINGUANG BLANKET CO Ltd
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LINYI XINGUANG BLANKET CO Ltd
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Publication date
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Priority to CN201510439693.9A priority Critical patent/CN105078098A/en
Publication of CN105078098A publication Critical patent/CN105078098A/en
Pending legal-status Critical Current

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Abstract

The invention provides a pattern fluffing bottle grade regenerated polyester blanket and preparation technology for the same. The preparation technology includes offset printing of a reverse side of the blanket, and then fluffing. A right side is provided with slight accidented patterns, the reverse side is provided with a base fabric and chiaroscuro patterns formed by wools, and the patterns have good permanence. The base fabric is harder than that of a conventional single face brushed and sheared blanket, the diversity of products is improved. The blanket has tidy and elastic suede, feels soft and smooth, and reaches a quality of a high-grade blanket.

Description

A kind of pattern fluffing bottle sheet recycled polyester woollen blanket and preparation technology thereof
Technical field
The invention belongs to field of textiles, be specifically related to a kind of pattern fluffing bottle sheet recycled polyester woollen blanket and preparation technology thereof.
Background technology
Along with expanding economy, growth in the living standard, impel people to be also no longer only confined on warming the requirement of woollen blanket, people start to pursue novelty, multifarious woollen blanket, also more favor in the beautiful various woollen blanket of appearance.Current single-layer blanket to have printed the single-side pile mat of flower through machinery (pin cloth) external force napping, to have been pulled out from the negative by partial elevational lint, and the single slice two-sided flannelette blanket made, this kind of positive and negative pattern of woollen blanket is consistent.Conventional through compiling the plush single-layer blanket only disposable stamp in front, through reverse side plucking, part face silk is pulled to reverse side.Product appearance style is conventional, popular, lacks new meaning, makes woollen blanket lack high-grade sense.
Summary of the invention
The present invention is directed to the deficiencies in the prior art and a kind of pattern fluffing bottle sheet recycled polyester woollen blanket and preparation technology thereof are provided, the present invention is mainly fluffed after woollen blanket reverse-offset again, reverse side cannot be caught the fine hair in front, because which form the obvious reverse side decorative pattern of flower pattern in the fabric inside due to the covering of shaping glue, the draw point of raising machine cannot being goed deep in the flower pattern part of flannelette reverse-offset therefore.
A kind of pattern fluffing bottle sheet recycled polyester woollen blanket, its step of preparation process comprises: raw material is selected, weave, whole, dyeing in advance, reverse-offset, Final finishing, wherein
Weaving process parameter:
Needle gage: 14 pins/inch, spaces: 20-22mm, and the veil of grey cloth is entried mode: completely wear opening, the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining;
Reverse-offset technological parameter:
The volume ratio of printing gum and shaping glue is 1:20, and the consumption of rubber cement controls flower pattern covering completely, the magnetic speed of printing machine bar magnet: 0.5m/s, bake out temperature: 150 DEG C, drying time: 3min;
The reverse side fluffing technological parameter of Final finishing:
Cloth speed: 5-8m/min, enters cloth tension force: 1.0-1.1N/m, fluffing tension force: 1.0-1.3N/m, and cylinder rotating speed: 60-80 turns/min, the rotating speed along pin fuzzing roller: 60-100 turns/min, the rotating speed of inverse pin fuzzing roller: 10-50 turns/min.
In addition, present invention also offers corresponding preparation technology, main flow comprises: raw material is selected, weave, whole, dyeing in advance, reverse-offset, Final finishing etc.
Concrete technology is as follows:
(1) raw material is selected
Select and have greatly light bottle sheet regenerated terylene DTY to be veil, fibre density is 2-3D, and specification is the delustring bottle sheet regeneration FDY of 150D/36F is filling, and wherein by weight percentage, veil accounts for 78 ~ 82%, and filling accounts for 18 ~ 22%.
(2) weave
Formulate rational weaving process according to selecting of above raw material, use double rib warp loom braiding; Needle gage selects 14 pins/inch, and space 20-22mm, and the veil of grey cloth entrys mode for completely to wear opening, and the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining.Then adopt vertical machine of dissecting evenly to be separated from centre by aforementioned grey cloth, be divided into two width grey cloths, cut open a complete grey cloth Mao Gaowei 7-8mm obtained, grey cloth is heavily 700-870g/m 2.
(3) whole in advance
Technological process: preliminary drying → bristle → pre-hot light → bristle → pre-hot light.
Preliminary drying temperature: 135 DEG C ± 5 DEG C, walking cloth speed is 10-20m/min.
Bristle adopts crosspointer roller brushing machine bristle, cloth speed: 6-8m/min, porcupine roller rotating speed is 500 turns/min.
Grey cloth hot light adopts two roller natural lustre finishing machine to replace hot light along inverse hair, scalds fibers straight, temperature 185 DEG C-190 DEG C.Cloth speed is 8-12m/min.
Pre-boiling hot: temperature 180 DEG C, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; Cloth speed: 2.5m/min.
(4) dye
Technological process: pad dyeing → fixation → washing → shaping and drying
Pad dyeing: according to common process dyeing, during dyeing, grey cloth reverse side fine hair is passed downwardly through dyestuff groove, then by infiltration roller.
High pressure steaming and color fixing: the dyed gray after oven dry is put into pressure pan and carries out high pressure-temperature fixation, the condition of high pressure steaming and color fixing is: high pressure color fixing temperature is 130 DEG C, and the time is 30min, and pressure is 1.5-2 atmospheric pressure.
Washing: washed by Full-width rinsing machine by the grey cloth after gas steams fixation, wash 1 time, the temperature of washing is 40-50 DEG C, and cloth speed control built in 12-15m/min, and adds glacial acetic acid in rinsing bowl, glacial acetic acid consumption technique routinely, dries at 130 ~ 140 DEG C.
Shaping and drying: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10-15m/min.
(5) offset printing
Technological process: offset printing → drying → washing → tentering is dried
The dyed gray after oven dry, carry out pattern offset printing process with automatic magnetic bar flat screen printing machine, grey cloth reverse side fine hair is upwards laid on printing machine Tobe band, then printing screen is pressed on the base fabric of grey cloth reverse side, scrape rubber cement with magnetic bar along warp-wise.
Rubber cement mainly contains printing gum and shaping glue mixes.Printing gum is selected from conventional printing gum, and shaping glue is selected from polyacrylic, and these two kinds of composite uses do not need by bleeding agent, can obtain good offset printing effect, and technological operation are simple.
The proportioning of rubber cement: the volume ratio of printing gum and shaping glue is 1:20.
Rubber cement amount ranges: rubber cement consumption control flower pattern is covered as completely suitable, if the very few offset printing flower pattern that makes of rubber cement consumption is imperfect, if rubber cement consumption too much can make woollen blanket feel hardening.
The magnetic speed of printing machine bar magnet: 0.5m/s.
No-station pole canopy is adopted to dry after offset printing, bake out temperature 150 DEG C, time 3min.
Wash technique routinely, take a policy powder and caustic soda carry out soft treatment in water-washing process in water-washing process, and in water-washing process, add antistatic additive, sodium hydrosulfite, caustic soda, softening agent and antistatic additive consumption technique routinely.Take a policy powder and caustic soda washes to reduce, and washes away unnecessary slurry and loose colour.
Stentering: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10-15m/min.
(6) Final finishing:
Technological process mainly comprises: tentering oven dry, bristle, semi-finished product hot light, reverse side fluffing etc.
Tentering is dried: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, and temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10-15m/min.
Reverse side fluffs: with the draw point of steel-wire napper, the grey cloth back side is pulled out one deck fine hair uniformly, the positive and negative suede of grey cloth is in equal proportions, cloth speed: 5-8m/min, enter cloth tension force 1.0-1.1N/m, fluffing tension force 1.0-1.3N/m, cylinder rotating speed 60-80 turns/min, and the rotating speed along pin fuzzing roller is that 60-100 turns/min, and the rotating speed of inverse pin fuzzing roller is that 10-50 turns/min.
Then carrying out bristle to the fine hair of grey cloth reverse side and scalding cutting bristle, the speed of a motor vehicle: 10m/min, hot light temperature is: 180-190 DEG C, and cloth speed is: 8-15m/min, and cropping is spaced and looked woollen blanket hair Gao Erding.But because reverse side cannot be caught the fine hair in front, because which form the obvious reverse side decorative pattern of flower pattern in the fabric inside cannot goed deep into due to the draw point of the reason raising machine of glue in the flower pattern part of flannelette reverse side print glue therefore.Then the positive and negative of semi-finished product single-layer blanket carried out successively bristle, scald and cut.
Finally carry out cut-parts, bonding, bound edge obtain final pattern fluffing bottle sheet recycled polyester woollen blanket.
A kind of pattern fluffing bottle sheet recycled polyester woollen blanket of the present invention and preparation technology thereof, the single-layer blanket of its explained hereafter, there is slight concave-convex pattern in front, the pattern that the light and shade that reverse side has bottom and fine hair to be formed is staggered, and flower pattern has well permanent, base fabric singly grabs cropping blanket slightly firmly than conventional drawing, and improves the diversity of product, the neat high resilience of matte, soft smooth, reach the quality of high-grade woollen blanket.
Detailed description of the invention
Embodiment 1
A kind of pattern fluffing bottle sheet recycled polyester woollen blanket, its preparation technology mainly comprises: raw material is selected, weave, dye, offset printing, Final finishing etc., concrete technology is as follows:
(1) raw material is selected
Select and have greatly light bottle sheet regenerated terylene DTY to be veil, fibre density is 3D, 150D/36F delustring bottle sheet regeneration FDY is filling, and wherein by weight percentage, veil accounts for 78%, and filling accounts for 18%.
(2) weave
Use double rib warp loom weaves; Needle gage selects 14 pins/inch, and space 22mm, and the veil of grey cloth entrys mode for completely to wear opening, and the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining, is divided into two width grey cloths, and cut open a complete grey cloth Mao Gaowei 8mm obtained, grey cloth is heavily 870g/m 2.
(3) pre-whole technique: preliminary drying → bristle → pre-hot light → bristle → pre-hot light.
Preliminary drying temperature: 135 DEG C, walking cloth speed is 20m/min.
Bristle adopts crosspointer roller brushing machine bristle, cloth speed: 8m/min, porcupine roller rotating speed is 500 turns/min.
Grey cloth hot light adopts two roller natural lustre finishing machine to replace hot light along inverse hair, scalds fibers straight, temperature 190 DEG C.Cloth speed is 12m/min.
Pre-boiling hot: temperature 180 DEG C, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; Cloth speed: 2.5m/min;
(4) dyeing: pad dyeing → fixation → washing → shaping and drying
Pad dyeing: mill base concentration is 80% by weight percentage, the amount of scraping of mill base is 60% by weight percentage.
High pressure steaming and color fixing: the condition of high pressure steaming and color fixing is: high pressure color fixing temperature is 130 DEG C, the time is 30min, and pressure is 1.5 atmospheric pressure.
Washing: washed by Full-width rinsing machine by the grey cloth after gas steams fixation, wash 1 time, the temperature of washing is 40 DEG C, and cloth speed control built in 12m/min, and adds glacial acetic acid in rinsing bowl, glacial acetic acid consumption technique routinely, dries at 130 DEG C.
Shaping and drying: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 15m/min.
(5) offset printing process: offset printing → drying → washing → tentering is dried
The proportioning of rubber cement: the volume ratio of printing gum and Polypropionate class shaping glue is 1:20, the consumption 10% of rubber cement,
The magnetic speed of printing machine bar magnet: 0.5m/s.
No-station pole canopy is adopted to dry after offset printing, bake out temperature 150 DEG C, time 3min.
Take a policy in water-washing process powder and caustic soda carry out soft treatment in water-washing process, and in water-washing process, add antistatic additive, sodium hydrosulfite, caustic soda, softening agent and antistatic additive consumption technique routinely.
Stentering: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 15m/min.
(6) Final finishing
Tentering is dried: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, and temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 15m/min.
Reverse side fluffs, and cloth speed: 8m/min, enters cloth tension force 1.1N/m, fluffing tension force 1.3N/m, cylinder rotating speed 80 turns/min, and the rotating speed along pin fuzzing roller is 100 turns/min, and the rotating speed of inverse pin fuzzing roller is 50 turns/min;
Carry out bristle and scald cutting bristle, the speed of a motor vehicle to the fine hair of grey cloth reverse side: 10m/min, hot light temperature is: 190 DEG C, and cloth speed is: 15m/min, and cropping is spaced and looked woollen blanket hair Gao Erding.Then the positive and negative of semi-finished product single-layer blanket carried out successively bristle, scald and cut.
Finally carry out cut-parts, bonding, bound edge obtain final pattern fluffing bottle sheet recycled polyester woollen blanket.
Embodiment 2
A kind of pattern fluffing bottle sheet recycled polyester woollen blanket, its preparation technology mainly comprises: raw material is selected, weave, dye, offset printing, Final finishing etc., concrete technology is as follows:
(1) raw material is selected
Select and have greatly light bottle sheet regenerated terylene DTY to be veil, fibre density is 2D, 150D/36F delustring bottle sheet regeneration FDY is filling, and wherein by weight percentage, veil accounts for 82%, and filling accounts for 18%.
(2) weave
Use double rib warp loom weaves, and needle gage selects 14 pins/inch, and space 20mm, the veil of grey cloth entrys mode for completely to wear opening, and the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining, is divided into two width grey cloths, cut open a complete grey cloth Mao Gaowei 7mm obtained, grey cloth is heavily 700g/m 2.
(3) pre-whole technique: preliminary drying → bristle → pre-hot light → bristle → pre-hot light.
Preliminary drying temperature: 132 DEG C, walking cloth speed is 10m/min.
Bristle adopts crosspointer roller brushing machine bristle, cloth speed: 6m/min, porcupine roller rotating speed is 500 turns/min.
Grey cloth hot light adopts two roller natural lustre finishing machine to replace hot light along inverse hair, scalds fibers straight, temperature 185 DEG C.Cloth speed is 8m/min.
Pre-boiling hot: temperature 180 DEG C, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; Cloth speed: 2.5m/min;
(4) dyeing: pad dyeing → fixation → washing → shaping and drying
Pad dyeing: according to prior art dyeing, during dyeing, grey cloth reverse side fine hair is passed downwardly through dyestuff groove, passing through infiltration roller, mill base concentration is the amount of scraping of 50% mill base is by weight percentage 80% by weight percentage.
High pressure steaming and color fixing: the dyed gray after oven dry is put into pressure pan and carries out high pressure-temperature fixation, the condition of high pressure steaming and color fixing is: high pressure color fixing temperature is 130 DEG C, and the time is 30min, and pressure is 2 atmospheric pressure.
Washing: washed by Full-width rinsing machine by the grey cloth after gas steams fixation, wash 1 time, the temperature of washing is 50 DEG C, and cloth speed control built in 15m/min, and adds glacial acetic acid in rinsing bowl, the consumption technique routinely of glacial acetic acid, dries at 140 DEG C.
Shaping and drying: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10m/min.
(5) offset printing process: offset printing → drying → washing → tentering is dried
The proportioning of rubber cement: the volume ratio of printing gum and Polypropionate class shaping glue is 1:20, the amount ranges 5% of rubber cement.
The magnetic speed of printing machine bar magnet: 0.5m/s.
No-station pole canopy is adopted to dry after offset printing, bake out temperature 150 DEG C, time 3min.
Take a policy in water-washing process powder and caustic soda carry out soft treatment in water-washing process, and in water-washing process, add antistatic additive, sodium hydrosulfite, caustic soda, softening agent and antistatic additive consumption technique routinely.Take a policy powder and caustic soda washes to reduce, and washes away unnecessary slurry and loose colour.
Stentering: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10m/min.
(6) Final finishing
Tentering is dried: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, and temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10m/min.
Reverse side fluffs, with the draw point of steel-wire napper, the grey cloth back side is pulled out one deck fine hair uniformly, the positive and negative suede of grey cloth is in equal proportions, cloth speed: 5m/min, enter cloth tension force 1.0N/m, fluffing tension force 1.0N/m, cylinder rotating speed 60 turns/min, rotating speed along pin fuzzing roller is 60 turns/min, and the rotating speed of inverse pin fuzzing roller is 10 turns/min.
Then carrying out bristle to the fine hair of grey cloth reverse side and scalding cutting bristle, the speed of a motor vehicle: 10m/min, hot light temperature is: 180 DEG C, and cloth speed is: 8m/min, and cropping is spaced and looked woollen blanket hair Gao Erding.Then the positive and negative of semi-finished product single-layer blanket carried out successively bristle, scald and cut.
Finally carry out cut-parts, bonding, bound edge obtain final pattern fluffing bottle sheet recycled polyester woollen blanket.

Claims (2)

1. a pattern fluffing bottle sheet recycled polyester woollen blanket, is characterized in that: step of preparation process comprises: raw material is selected, weave, whole, dyeing in advance, reverse-offset, Final finishing, wherein
Weaving process parameter:
Needle gage: 14 pins/inch, spaces: 20-22mm, and the veil of grey cloth is entried mode: completely wear opening, the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining;
Reverse-offset technological parameter:
The volume ratio of printing gum and shaping glue is 1:20, and the consumption of rubber cement controls flower pattern covering completely, the magnetic speed of printing machine bar magnet: 0.5m/s, bake out temperature: 150 DEG C, drying time: 3min;
The reverse side fluffing technological parameter of Final finishing:
Cloth speed: 5-8m/min, enters cloth tension force: 1.0-1.1N/m, fluffing tension force: 1.0-1.3N/m, and cylinder rotating speed: 60-80 turns/min, the rotating speed along pin fuzzing roller: 60-100 turns/min, the rotating speed of inverse pin fuzzing roller: 10-50 turns/min.
2. a preparation technology for pattern fluffing bottle sheet recycled polyester woollen blanket, step comprises: raw material is selected, weave, whole, dyeing in advance, reverse-offset, Final finishing, it is characterized in that:
Weaving process parameter:
Needle gage: 14 pins/inch, spaces: 20-22mm, and the veil of grey cloth is entried mode: completely wear opening, the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining;
Reverse-offset technological parameter:
The volume ratio of printing gum and shaping glue is 1:20, and the consumption of rubber cement controls flower pattern covering completely, the magnetic speed of printing machine bar magnet: 0.5m/s, bake out temperature: 150 DEG C, drying time: 3min;
The reverse side fluffing technological parameter of Final finishing:
Cloth speed: 5-8m/min, enters cloth tension force: 1.0-1.1N/m, fluffing tension force: 1.0-1.3N/m, and cylinder rotating speed: 60-80 turns/min, the rotating speed along pin fuzzing roller: 60-100 turns/min, the rotating speed of inverse pin fuzzing roller: 10-50 turns/min.
CN201510439693.9A 2015-07-24 2015-07-24 Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same Pending CN105078098A (en)

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Application Number Priority Date Filing Date Title
CN201510439693.9A CN105078098A (en) 2015-07-24 2015-07-24 Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105671779A (en) * 2016-03-25 2016-06-15 江苏金典纺织有限公司 Production technology of raschel blanket
CN111676586A (en) * 2020-06-16 2020-09-18 山东滨州亚光毛巾有限公司 Tencel and polyester blended blanket and preparation process thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102352545A (en) * 2011-07-01 2012-02-15 临沂绿因工贸有限公司 Water wave wool blanket and developing process thereof
CN103643539A (en) * 2013-12-14 2014-03-19 连云港飞雁毛毯有限责任公司 Production method of warp knitted colorful Compas blanket
US20140331405A1 (en) * 2013-05-09 2014-11-13 WestPoint Home LLC Bedding cover and method of making bed with same
US20140338127A1 (en) * 2013-05-17 2014-11-20 Lisa M. Latime Blanket with pet pocket
CN104757836A (en) * 2015-03-10 2015-07-08 浙江真爱毯业科技有限公司 Production technology for WARMWINTER heating fiber raschel blanket

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102352545A (en) * 2011-07-01 2012-02-15 临沂绿因工贸有限公司 Water wave wool blanket and developing process thereof
US20140331405A1 (en) * 2013-05-09 2014-11-13 WestPoint Home LLC Bedding cover and method of making bed with same
US20140338127A1 (en) * 2013-05-17 2014-11-20 Lisa M. Latime Blanket with pet pocket
CN103643539A (en) * 2013-12-14 2014-03-19 连云港飞雁毛毯有限责任公司 Production method of warp knitted colorful Compas blanket
CN104757836A (en) * 2015-03-10 2015-07-08 浙江真爱毯业科技有限公司 Production technology for WARMWINTER heating fiber raschel blanket

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105671779A (en) * 2016-03-25 2016-06-15 江苏金典纺织有限公司 Production technology of raschel blanket
CN111676586A (en) * 2020-06-16 2020-09-18 山东滨州亚光毛巾有限公司 Tencel and polyester blended blanket and preparation process thereof

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