CN105167482A - Embroidered blanket and production process thereof - Google Patents

Embroidered blanket and production process thereof Download PDF

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Publication number
CN105167482A
CN105167482A CN201510544529.4A CN201510544529A CN105167482A CN 105167482 A CN105167482 A CN 105167482A CN 201510544529 A CN201510544529 A CN 201510544529A CN 105167482 A CN105167482 A CN 105167482A
Authority
CN
China
Prior art keywords
embroidery
embroidered
blanket
silk
grey cloth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510544529.4A
Other languages
Chinese (zh)
Inventor
陈喜斌
张军
田家忠
邢凯
张光蕾
刘伟鹏
王定军
刘立云
苗亮远
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Xinsilu Industry & Trade Co Ltd
Original Assignee
Shandong Xinsilu Industry & Trade Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Xinsilu Industry & Trade Co Ltd filed Critical Shandong Xinsilu Industry & Trade Co Ltd
Priority to CN201510544529.4A priority Critical patent/CN105167482A/en
Priority to PCT/CN2015/091740 priority patent/WO2017035913A1/en
Publication of CN105167482A publication Critical patent/CN105167482A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C17/00Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02Pile fabrics or articles having similar surface features

Abstract

The invention provides an embroidered blanket and a production process thereof. The embroidered blanket and the production process thereof have the advantages that the produced blanket is provided with three-dimensional patterns embroidered by ribbons, and the light-shade-alternated patterns are good in permanency and high in layering; the embroidered part on the blanket is embedded into nap to form a unique embroidery style as compared with embroidery on flat fabric, product diversity is increased, a napped surface is highly resilient and soft and smooth in touch, and the blanket has the quality of high-grade blankets.

Description

A kind of embroidered blanket and preparation technology thereof
Technical field
The invention belongs to field of textiles, be specifically related to a kind of embroidered blanket and preparation technology thereof.
Background technology
Along with expanding economy, growth in the living standard, impel people to be also no longer only confined to warming upper the requirement of woollen blanket, people start to pursue novelty, multifarious woollen blanket, also more favor in the beautiful various woollen blanket of appearance.In order to meet the demand of people, current researcher increases the multifarious research of woollen blanket, and the woollen blanket of various style also arises at the historic moment.The woollen blanket how preparing mannerism high-grade again becomes present woollen blanket enterprise problem demanding prompt solution.
Summary of the invention
The invention provides a kind of embroidered blanket and preparation technology thereof, define unique embroidery style, improve the diversity of product, the neat high resilience of matte, soft smooth, reach the quality of high-grade woollen blanket.
A kind of embroidered blanket, the step of its preparation technology comprises: raw material is selected, weaves, dyes, shapes, embroidered, wherein
Silk ribbon is selected: bandwidth 18-26mm, and silk ribbon materials select the terylene ribbon of Silk;
Embroidery needle is selected: No. 9 tip embroidery needles;
Embroidery speed is selected: the engine speed of embroidery machine controls at 500-600HZ.
In addition, present invention also offers corresponding preparation technology, step mainly comprises: raw material is selected, weaves, dyes, shapes, embroidered, and concrete technology is as follows:
(1) raw material is selected: select and have greatly light bottle sheet regenerated terylene DTY to be veil, fibre density is 1-2D, and specification is the delustring bottle sheet regeneration FDY of 150D/36F is filling, and wherein by weight percentage, veil accounts for 75 ~ 77%, and filling accounts for 23 ~ 25%.
(2) weave: use double rib warp loom braiding; Needle gage selects 18 pins/inch, and space 26-28mm, and the veil mode of entrying of grey cloth is partly wear to remain silent, and the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining.Then adopt vertical machine of dissecting evenly to be separated from centre by aforementioned grey cloth, be divided into two width grey cloths, cut open a complete grey cloth Mao Gaowei 10-12mm obtained.
(3) pre-whole technique: preliminary drying → bristle → pre-hot light → bristle → pre-hot light,
Preliminary drying temperature: 130 DEG C ± 5 DEG C, walking cloth speed is 15-20m/min, and patent door width is depending on stamp demand; Bristle adopts crosspointer roller brushing machine bristle, cloth speed: 6-8m/min, and porcupine roller rotating speed is 500 turns/min;
Grey cloth hot light adopts two roller natural lustre finishing machine to replace hot light along inverse hair, and scald fibers straight, temperature 185 DEG C-190 DEG C, cloth speed is 8-12m/min.
(4) dyeing: pad dyeing → fixation → washing → shaping and drying
Dyeing mill base by existing technique, and adds the agent of dacron fluent movement in dye liquor, and consumption is the 0.5-1% of mill base weight, during dyeing, grey cloth reverse side fine hair is passed downwardly through dyestuff groove, then by infiltration roller.
Described dacron fluent movement agent is selected from Hangzhou Chang Sheng Chemical Co., Ltd., is conducive to woollen blanket piloerection, hair side is neatly smooth, and this auxiliary agent and the composite use of existing dyeing assistant are beneficial to the wide property increasing fine hair;
Fixation: fixation adopts high steam fixation, and condition is: high pressure color fixing temperature is 130 DEG C, and the time is 30min, and pressure is 1.5-2 atmospheric pressure;
Washing: washed by Full-width rinsing machine by the grey cloth after gas steams fixation, wash 1 time, the temperature of washing is 40-50 DEG C, and cloth speed control built in 12-15m/min, and adds glacial acetic acid in rinsing bowl, glacial acetic acid consumption technique routinely;
Shaping and drying: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10-15m/min;
Semi-finished product woollen blanket is obtained through Final finishing, for improving diversity and the uniqueness of woollen blanket, then to becoming woollen blanket to carry out special embroidery process processing by after above-mentioned technique obtained dyeing woollen blanket.
(5) embroider
Basic procedure is flow process conveniently: design → preserve floppy disk → floppy disk by sample cloth → cat scanner → computerized pattern and insert embroidery machine → embroidery machine embroidery → finished product,
Computerized pattern design source generally has two kinds: a kind of is the rough sketch aiming at embroidery and do, and another kind is that the works being selected from famous expert comprise traditional Chinese Painting, oil painting, photo etc.; The selection of silk ribbon: bandwidth 18-26mm, must cover the hair of matte because bandwidth is embroidered on cashmere shell-fabric; Silk ribbon materials generally select the terylene ribbon of Silk because the positive and negative difference of ribbon is large, and ribbon due to the reason gloss himself organized brighter than the gloss of its hetero-organization of same materials;
The selection of embroidery needle: the precoat that needs penetrate is thicker, and the easy broken needle of common embroidery needle needs to select special embroidery needle, generally selects No. 9 tip embroidery needles;
The selection of embroidery speed: in order to the planarization of not broken ring matte, therefore embroidery speed wants slow, mainly by regulating the rotating speed of embroidery main frame, controls at 500-600HZ;
Embroider part after completion, can press with flatiron, to make it smooth at ease, fine work does not then need to press.
Carry out cut-parts after embroidery, bonding, bound edge obtain final special embroidered blanket.
Beneficial effect of the present invention: a kind of special embroidered blanket and preparation technology thereof, the three-dimensional flower pattern that obtained woollen blanket has ribbon to embroider, and flower pattern has well permanent, band embroiders pattern stereovision by force, light and dark, and the embroidery compared on plane fabric is embroidered due to the band on woollen blanket and is partially submerged in fine hair, define unique embroidery style, improve the diversity of product, the neat high resilience of matte, soft smooth, reach the quality of high-grade woollen blanket.
Detailed description of the invention
Embodiment 1
A kind of embroidered blanket, its step of preparation process comprises: raw material is selected, weaves, dyes, shapes, embroidered, and concrete technology is as follows:
(1) raw material is selected: select and have greatly light bottle sheet regenerated terylene DTY to be veil, fibre density is 2D, and specification is 150D/36F delustring bottle sheet regeneration FDY is filling, and wherein by weight percentage, veil accounts for 77%, and filling accounts for 23%.
(2) weave: use double rib warp loom braiding, needle gage selects 18 pins/inch, and space 28mm, and the veil mode of entrying of grey cloth is partly wear to remain silent, and the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining.Then adopt vertical machine of dissecting evenly to be separated from centre by aforementioned grey cloth, be divided into two width grey cloths, cut open a complete grey cloth Mao Gaowei 12mm obtained.
(3) pre-whole technique: preliminary drying → bristle → pre-hot light → bristle → pre-hot light.
Preliminary drying temperature: 130 DEG C, walking cloth speed is 20m/min, and patent door width is depending on stamp demand;
Bristle adopts crosspointer roller brushing machine bristle, cloth speed: 8m/min, and porcupine roller rotating speed is 500 turns/min;
Grey cloth hot light adopts two roller natural lustre finishing machine to replace hot light along inverse hair, and scald fibers straight, temperature 190 DEG C, cloth speed is 12m/min.
(4) dyeing: pad dyeing → fixation → washing → shaping and drying
Dyeing by existing technique, and adds the agent of dacron fluent movement in dye liquor, and consumption is 1% of mill base weight, during dyeing, grey cloth reverse side fine hair is passed downwardly through dyestuff groove, then by infiltration roller;
Fixation: fixation adopts high steam fixation, and condition is: high pressure color fixing temperature is 130 DEG C, and the time is 30min, and pressure is 1.5 atmospheric pressure;
Washing: washed by Full-width rinsing machine by the grey cloth after gas steams fixation, wash 1 time, the temperature of washing is 50 DEG C, and cloth speed control built in 15m/min, and adds glacial acetic acid in rinsing bowl, glacial acetic acid consumption technique routinely;
Shaping and drying: setting temperature is 140 DEG C, fabric width 200cm, walking cloth speed is 15m/min;
Semi-finished product woollen blanket is obtained through Final finishing, for improving diversity and the uniqueness of woollen blanket, then to becoming woollen blanket to carry out special embroidery process processing by after above-mentioned technique obtained dyeing woollen blanket.
(5) embroider
Basic procedure: design → preserve floppy disk → floppy disk by sample cloth → cat scanner → computerized pattern and insert embroidery machine → embroidery machine embroidery → finished product
The selection of silk ribbon: bandwidth 18mm, silk ribbon materials select the terylene ribbon of Silk;
The selection of embroidery needle: select No. 9 tip embroidery needles;
The selection of embroidery speed: embroidery speed regulates the rotating speed of embroidery main frame at 500HZ;
Embroider part after completion, can press with flatiron.
Carry out cut-parts after embroidery, bonding, bound edge obtain final special embroidered blanket.
Embodiment 2
A kind of embroidered blanket, its step of preparation process comprises: raw material is selected, weaves, dyes, shapes, embroidered, and concrete technology is as follows:
(1) raw material is selected: select and have greatly light bottle sheet regenerated terylene DTY to be veil, and fibre density is 1D, 150D/36F delustring bottle sheet regeneration FDY is filling, and wherein by weight percentage, veil accounts for 75%, and filling accounts for 5%.
(2) weave: use double rib warp loom braiding; Needle gage selects 18 pins/inch, and space 26mm, and the veil mode of entrying of grey cloth is partly wear to remain silent, and the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining.Then adopt vertical machine of dissecting evenly to be separated from centre by aforementioned grey cloth, be divided into two width grey cloths, cut open a complete grey cloth Mao Gaowei 10mm obtained.
(3) pre-whole technique: preliminary drying → bristle → pre-hot light → bristle → pre-hot light.
Preliminary drying temperature: 135 DEG C, walking cloth speed is 15m/min, and patent door width is depending on stamp demand;
Bristle adopts crosspointer roller brushing machine bristle, cloth speed: 6m/min, and porcupine roller rotating speed is 500 turns/min;
Grey cloth hot light adopts two roller natural lustre finishing machine to replace hot light along inverse hair, and scald fibers straight, temperature 185 DEG C, cloth speed is 10m/min.
(4) dyeing: pad dyeing → fixation → washing → shaping and drying
Dyeing by existing technique, and adds the agent of dacron fluent movement in dye liquor, and consumption is 0.5% of mill base weight, for increasing the wide property of fine hair; During dyeing, grey cloth reverse side fine hair is passed downwardly through dyestuff groove, then by infiltration roller;
Fixation: fixation adopts high steam fixation, and condition is: high pressure color fixing temperature is 130 DEG C, and the time is 30min, and pressure is 2 atmospheric pressure;
Washing: washed by Full-width rinsing machine by the grey cloth after gas steams fixation, wash 1 time, the temperature of washing is 40 DEG C, and cloth speed control built in 12m/min, and adds glacial acetic acid in rinsing bowl, glacial acetic acid consumption technique routinely;
Shaping and drying: the stamp grey cloth washed is carried out tentering oven dry by high-temperature forming machine, setting temperature is 140 DEG C, fabric width 200cm, and walking cloth speed is 10m/min;
Semi-finished product woollen blanket is obtained through Final finishing, for improving diversity and the uniqueness of woollen blanket, then to becoming woollen blanket to carry out special embroidery process processing by after above-mentioned technique obtained dyeing woollen blanket.
(5) embroider
Basic procedure: design → preserve floppy disk → floppy disk by sample cloth → cat scanner → computerized pattern and insert embroidery machine → embroidery machine embroidery → finished product
The selection of silk ribbon: bandwidth 26mm, the terylene ribbon of Silk selected by silk ribbon;
The selection of embroidery needle: select No. 9 tip embroidery needles;
The selection of embroidery speed: the rotating speed of joint embroidery main frame, controls at 600HZ.
Embroider part after completion, can press with flatiron, to make it smooth at ease.
Carry out cut-parts after embroidery, bonding, bound edge obtain final special embroidered blanket.

Claims (4)

1. an embroidered blanket, is characterized in that: the step of preparation technology comprises: raw material is selected, weaves, dyes, shapes, embroidered, wherein
Silk ribbon is selected: bandwidth 18-26mm, and silk ribbon materials select the terylene ribbon of Silk;
Embroidery needle is selected: No. 9 tip embroidery needles;
Embroidery speed is selected: the engine speed of embroidery machine controls at 500-600HZ.
2. a preparation technology for embroidered blanket, step comprises: raw material is selected, weaves, dyes, shapes, embroidered, and it is characterized in that:
Silk ribbon is selected: bandwidth 18-26mm, and silk ribbon materials select the terylene ribbon of Silk;
Embroidery needle is selected: No. 9 tip embroidery needles;
Embroidery speed is selected: the engine speed of embroidery machine controls at 500-600HZ.
3. the preparation technology of a kind of embroidered blanket according to claim 2, is characterized in that: weave: use double rib warp loom braiding; Needle gage selects 18 pins/inch, and space 26-28mm, and the veil mode of entrying of grey cloth is partly wear to remain silent, and the base fabric of grey cloth adopts 4 pin inlaid thread to add the mode of chaining, grey cloth Mao Gaowei 10-12mm.
4. the preparation technology of a kind of embroidered blanket according to claim 2, is characterized in that: in dyeing course, dye liquor adds the agent of dacron fluent movement, and consumption is the 0.5-1% of mill base weight.
CN201510544529.4A 2015-08-31 2015-08-31 Embroidered blanket and production process thereof Pending CN105167482A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201510544529.4A CN105167482A (en) 2015-08-31 2015-08-31 Embroidered blanket and production process thereof
PCT/CN2015/091740 WO2017035913A1 (en) 2015-08-31 2015-10-12 Embroidery blanket and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510544529.4A CN105167482A (en) 2015-08-31 2015-08-31 Embroidered blanket and production process thereof

Publications (1)

Publication Number Publication Date
CN105167482A true CN105167482A (en) 2015-12-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (2)

Country Link
CN (1) CN105167482A (en)
WO (1) WO2017035913A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106757886A (en) * 2017-01-16 2017-05-31 卢福英 A kind of embroidering method using fluff fabric as bed material
CN108611749A (en) * 2018-04-18 2018-10-02 江苏工程职业技术学院 A kind of method of PV suedes solid embroidery

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* Cited by examiner, † Cited by third party
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CN108103685B (en) * 2018-01-30 2023-07-14 洛阳雀金绣文化创意有限公司 Using method of manual embroidery double-pointed shuttle needle device for processing sparrow gold embroidery
CN112342793A (en) * 2020-09-10 2021-02-09 安徽和邦纺织科技有限公司 Production process of embroidered polyester cloth
CN113789604A (en) * 2021-07-02 2021-12-14 宿迁市神龙家纺有限公司 Preparation process of composite crystal velvet cloud blanket

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CN1483879A (en) * 2003-06-06 2004-03-24 连云港飞雁毛毯有限责任公司 Technology for producing needle-punched pattern-embroidered carpet
ES2251298A1 (en) * 2004-07-09 2006-04-16 Maria Rebeca Gracia Ferrandez Embroidery method for carpets involves sewing transparent plastic to carpet after zones of carpet have been sewn using threads of varying colors
JP2007308851A (en) * 2006-05-16 2007-11-29 Iseyoshi:Kk Lap robe
CN101235603A (en) * 2008-03-04 2008-08-06 内乡县地毯工艺品集团公司 Technique for preparing three-dimensional regeneration pattern fabric
CN101407972A (en) * 2008-11-18 2009-04-15 徐建平 Terylene comfortable cotton velvet woolen blanket and preparing method thereof
CN101424006A (en) * 2008-12-05 2009-05-06 苏州市恒信针织印染有限责任公司 Terylene DTY fiber soft cotton velvet and technique for producing the same
CN101519826A (en) * 2009-03-16 2009-09-02 常熟兴达利针织有限公司 Method for processing warp knitting embroidery pattern fabric
KR20110022943A (en) * 2009-08-28 2011-03-08 이성숙 Manufacturing method and that blanket of the blanket which form the vent

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106757886A (en) * 2017-01-16 2017-05-31 卢福英 A kind of embroidering method using fluff fabric as bed material
CN106757886B (en) * 2017-01-16 2019-04-09 卢福英 A kind of embroidering method using fluff fabric as bottom material
CN108611749A (en) * 2018-04-18 2018-10-02 江苏工程职业技术学院 A kind of method of PV suedes solid embroidery

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Application publication date: 20151223