CN102936793A - Processing method for super plush terylene carpet fabric - Google Patents
Processing method for super plush terylene carpet fabric Download PDFInfo
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- CN102936793A CN102936793A CN2012104540156A CN201210454015A CN102936793A CN 102936793 A CN102936793 A CN 102936793A CN 2012104540156 A CN2012104540156 A CN 2012104540156A CN 201210454015 A CN201210454015 A CN 201210454015A CN 102936793 A CN102936793 A CN 102936793A
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Abstract
The invention provides a processing method for a super plush terylene carpet fabric. The method includes the steps of raw material selection and warping, fabric structure designing, device structure and processing parameter adjustment, weaving and after treatment. By means of the method, the defects in prior art are overcome, the fabric structure, the weaving and the after treatment are optimized, a novel washing method is utilized to shorten the after treatment process, so that the product is fluffy, light, comfortable, capable of keeping warm and easy to care and the like, simultaneously the manpower input is saved, and the water resource waste is prevented.
Description
Technical field
The present invention relates to a kind of processing method of overlength lint terylene woollen blanket fabric, belong to felt side material products technical field.
Background technology
At present, woollen blanket is must obligato family spin articles for use during people live, and traditional woollen blanket forms by the natural fabrics such as hair, cotton are woven, now fewer and feweri use.Along with the progress of science and technology, chemical fibre has progressively replaced traditional cotton, hair raw material, becomes the main raw material of new century woollen blanket.Present domestic woollen blanket fabric mainly is to be formed by the double rib warp loom braiding by chemical fibre raw materials such as acrylic fibers, terylene, Rachael blanket made and acrylic woollen blanket have successively in succession occurred.Classical Rachael blanket made wherein, its pattern, feel aspect have significantly to improve and improve, and liked by consumers in general.
But the woollen blanket fabric of producing at present fails to have breakthrough in performance again, domestic common through compiling the high 5mm that is generally of cashmere shell-fabric hair of two-needle bar machine production, the longest also just only has about 9mm, institute's product lint of knitting is shorter, quality lays particular stress on, fluffy not softness, feel sliding not glutinous, maintenance nursing property is poor, be difficult to satisfy the high-level living standard of people, add that its production technology is longer, the finishing technique water consumption is large, brings a large amount of wastes of manpower and resource.
Summary of the invention
The technical problem to be solved in the present invention provide a kind of make product reach warming fluffy, light comfortable, easily nurse multiple function, save simultaneously human input, avoid the processing method of the overlength lint terylene woollen blanket fabric of water resource waste.
In order to solve the problems of the technologies described above, technical scheme of the present invention provides a kind of processing method of overlength lint terylene woollen blanket fabric, it is characterized in that: be comprised of following 5 steps:
Step 1: raw material is chosen and warping: stuffer weft and chaining yarn are all selected the 150D/288F ultra-fine polyester filament, and plush yarn is selected 200D/288F DTY ultra-fine polyester filament; Selected base fabric material and plush yarn material are carried out respectively warping;
Step 2: fabric structure design: design base fabric institutional framework and plush yarn structure;
Step 3: the adjustment of device structure and technological parameter: select double rib warp loom, to the spacing of warp knitting machine, space and each sley bar method of wearing is adjusted; Chaining yarn and stuffer weft sley bar are completely worn, and the plush yarn sley bar has adopted one to wear method, and plush yarn spaces and is adjusted into 28mm～30mm;
Step 4: weave: the raw material through the lint after the warping, base fabric of choosing is worked out by the double rib warp loom after adjusting according to the base fabric tissue that sets, obtained grey cloth;
Step 5: rear arrangement: grey cloth is carried out rear arrangement, obtain overlength lint polyester fabric.
Preferably, arrangement comprises carding, scalds light after in the described step 5, predetermined, dyeing, upper gentle, oven dry, fluffing, cropping, air is washed and finalize the design.
Preferably, scald 160 ℃ of light temperature, 16 yards/min of cloth speed in the arrangement after in the described step 5; Predetermined temperature is set as 210 ℃, cloth speed 30m/min, and fan speed is 1200m/min; It is about 2% that upper gentle institute adds softener, and smooth agent is about 2%; Bake out temperature is set as 180 ℃; The fluffing drum rotation speed is set as 105r/min, about brush be about 16 yards/min, cloth speed is set about 28m/min; Air is washed 100 ℃～110 ℃ of Temperature Settings, time control 15min; 180 ℃ of setting temperatures, cloth speed 35m/min, fan speed 550m/min～900m/min.
Preferably, overlength lint polyester fabric grammes per square metre is lower than 300g/m in the described step 5
2, the high 11mm～14mm of hair, fabric width 160cm～234cm.
The processing method of a kind of overlength lint terylene woollen blanket fabric provided by the invention is by the preferred feedstock yarn, so that the lint soft fluffy; Reasonably carry out end fabric structure design, make end tissue use yarn still less just can fix plush yarn, make woollen blanket have excellent warmth retention property and light-type feature concurrently, use light; Spacing by adjusting double rib warp loom and spacing, and then regulate the height of thread count and lousiness, thus alleviate the surface density of fabric and improve height of naps; The rear arrangement stage has been optimized the operations such as softness, HEAT SETTING, plucking, washing, having solved the long wool hair easily falls a mao problem, has shortened simultaneously the effect that technological process reaches energy-saving and emission-reduction.
Method provided by the invention has overcome the deficiencies in the prior art, by the optimizing tissue structure, weave and postfinishing process, and adopt new-type washing method to shorten postfinishing process, make product reach the multiple functions such as warming fluffy, light comfortable, easy nursing, save simultaneously human input, avoided water resource waste.
Description of drawings
Fig. 1 is that double rib warp loom is the sley bar gauze pad motion diagram;
The specific embodiment
For the present invention is become apparent, hereby with a preferred embodiment, and cooperate accompanying drawing to be described in detail below.
The processing method of a kind of overlength lint terylene woollen blanket fabric provided by the invention relates to the raw material of blanket fabric and chooses, organizes design, weaves and a complete set of manufacturing process Optimization Technology of postfinishing process, take the high purple terylene woollen blanket of 12mm hair as example, expect that from former braiding introduces the development technique of overlength lint terylene woollen blanket fabric to a whole set of technique of rear arrangement again, the implementation step is as follows:
Step 1: raw material is chosen and warping: select the 150D/288F polyester filament as stuffer weft and chaining yarn, the 200D/288F polyester filament is plush yarn, and selected base fabric material and plush yarn material are carried out respectively warping.
Step 2: fabric structure design: press Fig. 1 design organization structure, when fixing plush yarn, make the yarn of base fabric tissue use still less, make woollen blanket have excellent warmth retention property and light-type feature concurrently, use light.
Step 3: the adjustment of device structure and technological parameter: in conjunction with Fig. 1, choose the model GE288 warp knitting machine that Changshu, Jiangsu Province city Sanyo textile machine company produces, according to organizing the design modifying loom, to space and be adjusted into 30mm, chaining yarn and stuffer weft sley bar are completely worn, the plush yarn sley bar has adopted one to wear method, reaches to reduce felt side density purpose.
Step 4: weave: the double rib warp loom GE288 that adopts Changshu, Jiangsu Province city Sanyo textile machine company to produce.The raw material through the lint after the warping, base fabric of choosing is woven by the GE288 double rib warp loom after adjusting according to the base fabric tissue that sets, obtain grey cloth.
Step 5: rear arrangement: grey cloth is carried out rear arrangement, obtain overlength lint polyester fabric.Rear finishing utensil body technology flow process is as follows:
Openpore → carding → scald light → predetermined → bound edge → cylinder squezzing of dyeing → go out → upper softening → dehydration → oven dry → fluffing → carding → cropping → boiling hot light → air to wash → standby cutting → finished product → typing → check.
First openpore is scalded in advance in the rear arrangement, adopt Lianyun Harbour hawk to swim the boiling hot light of single roller natural lustre finishing machine that frame Co., Ltd produces, the fine hair head end is come to a point become circle enhancing gloss, eliminate the dim inflexible gloss of openpore shape, 160 ℃ of set temperatures, 16 yards/min of cloth speed, positive single roller scalds 1 time.
Key is improved technique and is pre-setting, soft finish, fluffing, scalds light, washing and typing in the rear arrangement processing, for overlength hair high product, mainly softener and smooth agent adding proportion in the wind speed of pre-setting and setting process, the soft finish is adjusted.In addition, change traditional washing into air and wash, use the soft-type collator, reduced technological process and more saved water resource.
The eight baking oven framing shaping machines that pre-setting adopts Xinyi, Wuxi Mechanology Inc. to produce, Temperature Setting is 210 ℃, cloth speed 30m/min, fan speed is reduced to 1200m/min, reaches to improve the easily situation of lodging of overlength cashmere shell-fabric lint.
Upper gentle: fabric is carried out upper gentle processing, and it is relative with the smooth agent ratio slightly low that institute adds softener, and softener is about 2%, and smooth agent is about 2%, thereby lodging do not occur when guaranteeing the lint softness.
Oven dry is the fixation of carrying out after, washing dyed at grey cloth, the gentle processing and the technique of stable fabric size, and Temperature Setting will be decided according to the dyeing depth, is generally about 180 ℃.The responsive look of light color then temperature will hang down relatively, and it is high that dark color is then wanted relatively.
The fluffing roller quantity that fluffing has then adopted four Lianyun Harbour hawk trip frame Co., Ltds to produce is that the roller machine of 36 rollers fluffs to woollen blanket, the hair drum speed of setting is 105r/min, about brush be about 16 yards/min, cloth speed is set about 28m/min, thereby reaches the effect of fluffing preferably.
Scald with high temperature ironing roller secondary after pre-scalding, can make the boiling hot light of woollen blanket grey cloth hair side even, gloss is soft, the loose soft high resilience of fiber.The Shanghai's style fur natural lustre finishing machine that herein adopts, the direct overstriking of roll body are patted groove and are deepened to 320mm, be conducive to plush and terylene pile fabrics boiling hot light, scald thoroughly.Scald selected boiling hot distance of light time suitable with 35mm, temperature setting is set to 160 ℃, and the positive and negative list scalds 1 time.
The air flow type soft collator that washing adopts the Zhangjiagang to protect beautiful clean life carries out air to be washed, and by high pressure draught fabric moment in machine is finished to rub, expanded and clash into mechanical soft effect of three steps.This method will traditional be shaken grain, wash and be to finish in a step, rubs effect fairly obvious, and fiber can fully expandedly become flexible, and not only makes fabric soft, comfortable, level and smooth, has also shortened technological process, saving water resource.Overlength lint terylene woollen blanket fabric temperature is set to 110 ℃, and it is set up according to the dyeing depth and determines, heat up first and lower the temperature afterwards, the time is controlled to be 15min.180 ℃ of setting temperatures, cloth speed 35m/min, fan speed 600m/min, gained fabric effect is better.
The processing method of a kind of overlength lint terylene woollen blanket fabric provided by the invention is selected 200D/288F DTY ultra-fine polyester filament by preferred feedstock yarn, particularly plush yarn, so that the lint soft fluffy.Reasonably carry out end fabric structure design, make end tissue use yarn still less just can fix plush yarn, make woollen blanket have excellent warmth retention property and light-type feature concurrently, use light.Adjust the spacing of double rib warp loom and space, and then regulate the height of thread count and lousiness, thereby alleviate the surface density of fabric and improve height of naps.The rear arrangement stage has been optimized the operations such as softness, HEAT SETTING, plucking, washing, having solved the long wool hair easily falls a mao problem, has shortened simultaneously the effect that technological process reaches energy-saving and emission-reduction.
In sum, the processing method of a kind of overlength lint terylene woollen blanket fabric provided by the invention is by raw material is chosen, organizational structure design, double rib warp loom, plucking scald the overall process of photoproduction arrangement in postpartum optimization, guarantee the cold-proof comfort of woollen blanket fabric, light softness, the antibiotic performance of easily arranging, optimized simultaneously and shortened existing rear finishing process; Space and spacing by regulating double rib warp loom, can make surface density and be lower than 300g/m2 and the above woollen blanket fabric of Mao Gao 12mm.That produces has a super villose terylene woollen blanket, can not only be warming, can also have the several functions such as softness, comfortable, light, easy nursing, and the direct air that adopts in the rear arrangement is washed, not only shortened technological process, simplifying the operation has also reached the effect of saving water resource.
Claims (4)
1. the processing method of an overlength lint terylene woollen blanket fabric is characterized in that: be comprised of following 5 steps:
Step 1: raw material is chosen and warping: stuffer weft and chaining yarn are all selected the 150D/288F ultra-fine polyester filament, and plush yarn is selected 200D/288F DTY ultra-fine polyester filament; Selected base fabric material and plush yarn material are carried out respectively warping;
Step 2: fabric structure design: design base fabric institutional framework and plush yarn structure;
Step 3: the adjustment of device structure and technological parameter: select double rib warp loom, to the spacing of warp knitting machine, space and each sley bar method of wearing is adjusted; Chaining yarn and stuffer weft sley bar are completely worn, and the plush yarn sley bar has adopted one to wear method, and plush yarn spaces and is adjusted into 28mm～30mm;
Step 4: weave: the raw material through the lint after the warping, base fabric of choosing is worked out by the double rib warp loom after adjusting according to the base fabric tissue that sets, obtained grey cloth;
Step 5: rear arrangement: grey cloth is carried out rear arrangement, obtain overlength lint polyester fabric.
2. the processing method of a kind of overlength lint terylene woollen blanket fabric as claimed in claim 1 is characterized in that: arrangement comprises carding, scalds light after in the described step 5, predetermined, dyeing, upper gentle, oven dry, fluffing, cropping, air is washed and finalize the design.
3. the processing method of a kind of overlength lint terylene woollen blanket fabric as claimed in claim 2 is characterized in that: scald 160 ℃ of light temperature after in the described step 5 in the arrangement, 16 yards/min of cloth speed; Predetermined temperature is set as 210 ℃, cloth speed 30m/min, and fan speed is 1200m/min; It is about 2% that upper gentle institute adds softener, and smooth agent is about 2%; Bake out temperature is set as 180 ℃; The fluffing drum rotation speed is for being set as 105r/min, about brush be about 16 yards/min, about cloth speed setting 28m/min; Air is washed 100 ℃～110 ℃ of Temperature Settings, time control 15min; 180 ℃ of setting temperatures, cloth speed 35m/min, fan speed 550m/min～900m/min.
4. the processing method of a kind of overlength lint terylene woollen blanket fabric as claimed in claim 3, it is characterized in that: overlength lint polyester fabric grammes per square metre is lower than 300g/m in the described step 5
2, the high 11mm～14mm of hair, fabric width 160cm～234cm.
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Cited By (11)
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| CN103628265A (en) * | 2013-12-02 | 2014-03-12 | 江苏海纶染整有限公司 | Dyeing and finishing method of water fall style fabric |
| CN104372512A (en) * | 2014-11-04 | 2015-02-25 | 常熟神花针织有限公司 | Processing method for warp knitted mink velvet fabric |
| CN105401322A (en) * | 2014-09-12 | 2016-03-16 | 常熟神花针织有限公司 | PV pile fabric |
| CN105420908A (en) * | 2015-10-30 | 2016-03-23 | 浙江真爱毯业科技有限公司 | Producing method of high-density barb-preventing raschel blanket |
| CN105926148A (en) * | 2016-04-25 | 2016-09-07 | 吴江市江顺经编纺织有限公司 | Knitting method for warp knitting double-needle bed no-hair-slip fabric |
| WO2017035913A1 (en) * | 2015-08-31 | 2017-03-09 | 山东新丝路工贸股份有限公司 | Embroidery blanket and manufacturing process thereof |
| CN107620152A (en) * | 2016-07-17 | 2018-01-23 | 安徽新育轩环保科技有限公司 | A kind of manufacture method of plush filter cloth for sewage disposal |
| CN111041700A (en) * | 2019-12-29 | 2020-04-21 | 江苏恒力化纤股份有限公司 | Preparation method of polyester blanket fabric |
| CN113699673A (en) * | 2021-09-07 | 2021-11-26 | 常熟市莱弗莉家纺有限公司 | Antistatic plush blanket and processing method thereof |
| CN114381849A (en) * | 2021-12-22 | 2022-04-22 | 连云港飞雁毛毯有限责任公司 | Method for manufacturing weft-knitted polyester velvet blanket |
| CN115125666A (en) * | 2022-06-08 | 2022-09-30 | 绍兴格锐恩纺织品有限公司 | Blanket after-finishing process with triangular lock needle structure |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103628265A (en) * | 2013-12-02 | 2014-03-12 | 江苏海纶染整有限公司 | Dyeing and finishing method of water fall style fabric |
| CN105401322A (en) * | 2014-09-12 | 2016-03-16 | 常熟神花针织有限公司 | PV pile fabric |
| CN104372512A (en) * | 2014-11-04 | 2015-02-25 | 常熟神花针织有限公司 | Processing method for warp knitted mink velvet fabric |
| WO2017035913A1 (en) * | 2015-08-31 | 2017-03-09 | 山东新丝路工贸股份有限公司 | Embroidery blanket and manufacturing process thereof |
| CN105420908A (en) * | 2015-10-30 | 2016-03-23 | 浙江真爱毯业科技有限公司 | Producing method of high-density barb-preventing raschel blanket |
| CN105926148A (en) * | 2016-04-25 | 2016-09-07 | 吴江市江顺经编纺织有限公司 | Knitting method for warp knitting double-needle bed no-hair-slip fabric |
| CN107620152A (en) * | 2016-07-17 | 2018-01-23 | 安徽新育轩环保科技有限公司 | A kind of manufacture method of plush filter cloth for sewage disposal |
| CN107620152B (en) * | 2016-07-17 | 2020-02-11 | 安徽新育轩环保科技有限公司 | Method for manufacturing plush filter cloth for sewage treatment |
| CN111041700A (en) * | 2019-12-29 | 2020-04-21 | 江苏恒力化纤股份有限公司 | Preparation method of polyester blanket fabric |
| CN111041700B (en) * | 2019-12-29 | 2021-08-13 | 江苏恒力化纤股份有限公司 | Preparation method of polyester blanket fabric |
| CN113699673A (en) * | 2021-09-07 | 2021-11-26 | 常熟市莱弗莉家纺有限公司 | Antistatic plush blanket and processing method thereof |
| CN114381849A (en) * | 2021-12-22 | 2022-04-22 | 连云港飞雁毛毯有限责任公司 | Method for manufacturing weft-knitted polyester velvet blanket |
| CN115125666A (en) * | 2022-06-08 | 2022-09-30 | 绍兴格锐恩纺织品有限公司 | Blanket after-finishing process with triangular lock needle structure |
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Application publication date: 20130220 |