CN109487430A - Comfortable non-ironing cotton warp knit shirt fabric and its production method - Google Patents
Comfortable non-ironing cotton warp knit shirt fabric and its production method Download PDFInfo
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- CN109487430A CN109487430A CN201811621393.2A CN201811621393A CN109487430A CN 109487430 A CN109487430 A CN 109487430A CN 201811621393 A CN201811621393 A CN 201811621393A CN 109487430 A CN109487430 A CN 109487430A
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- 239000004744 fabric Substances 0.000 title claims abstract description 167
- 229920000742 Cotton Polymers 0.000 title claims abstract description 159
- 238000010409 ironing Methods 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 229920004933 Terylene® Polymers 0.000 claims abstract description 131
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 131
- 239000002994 raw material Substances 0.000 claims abstract description 34
- 150000001768 cations Chemical class 0.000 claims abstract description 32
- 229920000728 polyester Polymers 0.000 claims abstract description 19
- 238000009940 knitting Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 12
- 229920002994 synthetic fiber Polymers 0.000 claims description 10
- 238000009941 weaving Methods 0.000 claims description 8
- 239000000975 dye Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000002759 woven fabric Substances 0.000 abstract description 9
- 238000010276 construction Methods 0.000 abstract description 3
- 230000004069 differentiation Effects 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 12
- 238000004513 sizing Methods 0.000 description 12
- 210000001519 tissues Anatomy 0.000 description 12
- 230000000694 effects Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 210000000988 Bone and Bones Anatomy 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- 210000001520 Comb Anatomy 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 210000004209 Hair Anatomy 0.000 description 3
- 241000208202 Linaceae Species 0.000 description 3
- 235000004431 Linum usitatissimum Nutrition 0.000 description 3
- 210000002268 Wool Anatomy 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 210000003491 Skin Anatomy 0.000 description 2
- 210000004243 Sweat Anatomy 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000005296 abrasive Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- -1 and moderate Polymers 0.000 description 2
- 230000003796 beauty Effects 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 241000255789 Bombyx mori Species 0.000 description 1
- 206010020112 Hirsutism Diseases 0.000 description 1
- 241000218231 Moraceae Species 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
- 241000283898 Ovis Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003466 anti-cipated Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
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- 150000001875 compounds Chemical class 0.000 description 1
- 230000004301 light adaptation Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000000474 nursing Effects 0.000 description 1
- 230000036159 relative stability Effects 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 230000001835 salubrious Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
It include the following raw material and mass percent: the 60S cotton yarn of A:55~60%, the 50D semi-gloss terylene of B:40~45% in the fabric the invention discloses a kind of comfortable non-ironing cotton warp knit shirt fabric and its production method；Alternatively, including the following raw material and mass percent: the 30D terylene of A:16~20%, the 40S cotton yarn of B:16~20%, the 75D semi-gloss cation terylene of C:29~33%, the 75D delustring terylene of D:29~33% in the fabric.The present invention uses cotton yarn and Polyester Yarns as comfortable non-ironing cotton warp knit shirt fabric exploitation raw material for the first time, pass through the organic combination of new raw material proportion, new flower-shaped design, new construction selection, form the high comfortable non-ironing cotton warp knit shirt fabric of differentiation, cost performance, woven and weft-knitted shirt fabric main product is supplemented, it makes up, the balanced deficiency of weft knitting or woven fabric, establishes completely new comfortable non-ironing cotton warp knit shirt fabric system.
Description
Technical field
The invention belongs to field of textiles more particularly to a kind of comfortable non-ironing cotton warp knit shirt fabric and its production methods.
Background technique
In terms of raw materials, shirt fabric specifically includes that (1) a hundred percent pure-cotton fabric, pure-cotton fabric currently on the market
Shirt it is comfortable and easy to wear, soft, absorbing sweat easily wrinkles, easily-deformable, easy dyeing or discoloration.It is domestic at present to carry out in shirt direct selling,
Medium-to-high grade shirt, for this perception closer to the Oxford textile fabric of thin denim, manufacturing cost is low, and fabric texture is thick, belongs to low grade
Shirt fabric is consistent not to the utmost with the lifestyle of carriage trade and mainstream business concept.Meanwhile by American-European convention, advanced pure cotton
Fabric, which does not use, exempts to press technology arrangement.Exempt to press arrangement and belong to chemical treatment, often changes the splendid spy of pure-cotton fabric pro-skin sense
Property, while leaving harmful chemical.It can be described as having really individually and exempt to press effect, fabric has lost pure cotton
Elasticity and pro-skin sense, touch feeling is close to chemical fiber plus material.(2) 100% chemical fiber plus materials, it is original that it, which is using high-molecular compound,
Expect the textile for the fiber being made.Their common advantages are that bright in luster, soft, pendency is well-pressed, smooth comfortable.
They the shortcomings that are then that abrasion resistance, heat resistance, hygroscopicity, gas permeability are poor, and heat is easily deformed, and is easy to produce electrostatic.Though it
It can be used to make all kinds of clothes, but overall class is not high, does not appeal to refined taste.For shirt, chemical fiber plus material very is anticipated
Taste it is cheap and low-grade.But some kinds of chemical fiber plus material has some unique characteristics, such as high-tension, high breathable and waterproof,
High gloss, high abrasion degree etc., so pure chemical fiber fabric is also applied to the shirt of specific use, the performance of gloss is such as needed to take,
Need the dancing dress of elastic force, the outdoor clothes for needing waterproof etc..(3) flax fabric, the noble in shirt fabric is comfortable and easy to wear, soft
Soft, absorbing sweat easily wrinkles, easily-deformable, easy dyeing or discoloration.Fiber crops are the best raw materials of shirt processing factory, and flax is natural to breathe freely
Property, hygroscopicity and salubrious property, become the textile freely breathed, human body room temperature-sensitive degree can be made to decline 4-8 DEG C under room temperature,
Referred to as " natural air conditioner ".Certainly, sinks has the defect easily wrinkled, put on after dozens of minutes will wrinkle it is innumerable.(4) sheep
Hair, by it is pure it is wool worsted come fabric there is warming, thickness, good visual effect.But easily wrinkle, it is easily-deformable, it easily damages by worms, easily contracts
Water.It is recommended that you only consider just to buy wool shirt when warming factor in winter, because his nursing is than flax and pure cotton
It is more troublesome.The fabric of hair has weighed very much, and weaving is mainly wool with woollen fiber.(5) silk fabric, silk fabric are pure mulberries
Silkworm incandescence silk fabrics is that most luxurious shirt processing factory fabric is generally acknowledged in the whole world, distributes the beautiful gloss of work, Gao Kechong with being like nature itself
Silk fabric always be the fabric of top luxurious shirt.Tradition and the velvet fabric of your gas are deduced graceful noble gentry again
Morale matter.Silk fabric is comparatively laborious due to arranging maintenance, so just more embodying the characteristic of " noble ".
For weaving method, currently on the market shirt fabric based on woven fabric, woven shirt fabric warp and weft it
Between interweave close, therefore the stiffness of fabric is preferable, there is body bone, and conformality is preferable when wearing, but due to woven fabric intertwined point
More, warp and weft interweaving density is big, therefore the extensibility of fabric and comfort are all bad.Being knitted fabric is worn by coil, is knitted
When object stretches, coil can deform, and provide extensibility for fabric, and in contrast, the transverse and longitudinal extensibility of knitted fabric will compare
Woven fabric is good very much.And warp-knitted face fabric is relatively and for Weft Knitted Shell Fabric in knitted fabric, with the relative stability of its coil, on-run
Property etc. is more suitable for the production of shirt fabric.
Existing shirt fabric is confined to woven fabric and pure-cotton fabric mostly.Although woven fabric compares in terms of stiffness
It is advantageous, but it is weak in terms of soft comfortable, elastic extensibility.Although pure-cotton fabric has preferable comfort and moisture absorption
Gas permeability is but difficult to adapt to the dimensional stability of shirt and the requirement of conformality.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of comfortable non-ironing cotton warp knit shirt fabric, the fabric costs
It is low, improve the conformality of the pliability of existing woven shirt fabric and pure cotton shirt fabric in the market, and improve pure cotton lining
The elasticity and body bone of shirt fabric, principle are that four yarns that sley bar is worn are walked through flat or variation warp plain stitch on tricot warp knitting machine
And inlaid thread group is woven in technical face and forms different shirt flower pattern, technical face takes front as the fabric.
Compared with the weaving modes such as woven, weft-knitted, the high production efficiency of warp-knitted fabric, highest machine speed has reached 4000rpm,
Door width is up to 218 inches, and efficiency is then up to 98%.But since strength of the warp knitting technology to yarn is more demanding, previous is knitted
It makes and mostly uses chemical fibre, which greatly limits the diversified, superior of warp-knitted face fabric.As novel warp knitting machine is towards higher machine
The direction of fast, higher machine number is developed, and pay attention to day by day comfortable features of clothing and the today easily nursed, and develops comfortable non-ironing warp knit shirt
Product has been mentioned schedule.Nowadays the appearance of Advanced Spinning Technologies and the raising of spinning quality are applied to warp knit high speed for cotton yarn
Production provides possibility.The appearance of especially close SEILE textile, filoplume can be reduced on the basis of yarn count by improving, and improve strength.?
In this way on the basis of technology development, inventors have found that on the one hand, polyester filament makes fabric have body bone, increase enduring for fabric
Including property, another aspect Quality Pure Cotton Yarn Production provides the soft comfortable and good sucting wet air permeability of fabric, but the two is integrated to one
Rising both can have that elasticity is inconsistent, weave effect is poor, intertexture end breakage rate is high technical problem, inventor by repeatedly analysis and
Test carries out research of technique to the technical problem, has successfully explored the comfortable non-ironing cotton that an elasticity is consistent, weave effect is good
Warp knit shirt fabric technology path.Wherein, it has matched polyester raw material and Quality Pure Cotton Yarn Production is to improve the premise of fabric quality, made every effort to match
The cotton yarn and terylene that fiber strength is good, the fiber number coefficient of variation is small come particular by the concrete model of selection cotton yarn and Polyester Yarns
It realizes that fiber spring force is good and the fiber number coefficient of variation is small, to guarantee that quality and yarn strength and the item of yarn are done, ensure that cotton warp knit
The quality of shirt fabric and comfortable and ironing-free performance.
What the present invention was realized particular by following technical scheme:
Comfortable non-ironing cotton warp knit shirt fabric includes the following raw material and mass percent: A:55~60% in the fabric
60S cotton yarn, the 50D semi-gloss terylene of B:40~45%；
Yarn count is higher, indicate yarn it is thinner, the woven fabric also the closely knit frivolous, 60s be in cotton yarn compared with
High number selects this fineness to be frivolous well-pressed for shirt fabric；Spun polyester thread imparts the certain body bone of fabric,
Selection this fineness of semi-gloss terylene 50D takes into account the frivolous of shirt fabric while also allowing for retaining surface material stiffness.In addition to
It except theoretic analytical judgment, is also repeatedly drawn a design practice by factory, and draws a design test to different material configuration and divide
Analysis finally obtains this optimal scheme.
Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//7A, 8 skies are worn；
GB2 comb: the sky of 1-0/1-2//7 is worn, 8B；
GB3 comb: 2-3/1-0/2-3/1-0/1-1/0-0/1-1/0-0/1-1/0-0//15A；
GB4 comb: 1-1/0-0/1-1/0-0/2-3/1-0/2-3/1-0/2-3/1-0//15B；
That is GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene.
Include the following raw material and mass percent in the fabric alternatively, comfortable non-ironing cotton warp knit shirt fabric: A:16~
20% 30D terylene, the 40S cotton yarn of B:16~20%, the 75D semi-gloss cation terylene of C:29~33%, D:29~33%
75D delustring terylene；
It, can be with washing on other two combs when 40S cotton yarn and 75D semi-gloss cation terylene are for subsequent dyeing processing
Different colours are contaminated on synthetic fibre (i.e. 30D terylene and 75D delustring terylene), to assign the feature on patterns of fabric.
Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//2A；
GB2 comb: 1-1/0-0//2B；
GB3 comb: the sky of 2-3/1-0//1 is worn, 1C；
GB4 comb: 2-3/1-0//1D, 1 sky are worn；
That is GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D semi-gloss cation terylene；GB4 comb: 75D delustring is washed
Synthetic fibre.
Preferably, above-mentioned comfortable non-ironing cotton warp knit shirt fabric, in the first scheme, A:60S cotton yarn is selected to account for
58%, B:50D semi-gloss terylene account for 42%, and more preferably, the 50D semi-gloss terylene is 50D48F semi-gloss polyester DTY.
Preferably, above-mentioned comfortable non-ironing cotton warp knit shirt fabric, in second scheme, A:30D terylene is selected
18.8%, B:40S cotton yarn 19%, C:75D semi-gloss cation terylene 31.1%, D:75D delustring terylene 31.1% are raw material.It is more excellent
Ground, A:30D12F terylene, B:40S cotton yarn, C:75D72F semi-gloss cation terylene, D:75D72F delustring terylene.
Preferably, above-mentioned comfortable non-ironing cotton warp knit shirt fabric, wherein the fabric is combed using GB1, GB2 is combed,
GB3 comb, GB4 comb this four yarn that sley bar is worn and walk to be woven in technical face through flat or variation warp plain stitch and inlaid thread group and formed not
Same shirt flower pattern, technical face take front as the fabric.
The invention also discloses the production methods of above-mentioned comfortable non-ironing cotton warp knit shirt fabric, comprise the technical steps that:
1) sorting: selection raw material and mass percent: the 50D semi-gloss of the 60S cotton yarn of A:55~60%, B:40~45% is washed
Synthetic fibre；Or raw material and mass percent: the 30D terylene of A:16~20% are selected, the 40S cotton yarn of B:16~20%, C:29~
33% 75D semi-gloss cation terylene, the 75D delustring terylene of D:29~33%；
2) warping: cotton yarn and each Polyester Yarns are copied on warping machine in computer by certain head number by door width and horizontal close requirement
Carry out warping, degree of draft 75%~85%；
3) it weaves: being weaved using tricot warp knitting machine, obtaining after weaving, there is the cotton of comfortable ironing-free performance to pass through
Compile shirt fabric blank cloth；Component used in single comb institutional framework of the fabric are as follows: GB1 comb: 60S cotton yarn；GB2 comb: 50D half
Light terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene or GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb:
75D semi-gloss cation terylene；GB4 comb: 75D delustring terylene, the fabric comb this four using GB1 comb, GB2 comb, GB3 comb, GB4
The yarn that sley bar is worn is walked to be woven in technical face and forms different shirt flower pattern, technique through flat or variation warp plain stitch and inlaid thread group
Front is taken as the fabric in front；
4) it final finishing: 1. dyes；2. setting: being shaped with boarding machine, oven temperature is 150~200 DEG C, according to material performance
It is best with fixed effect in this temperature range of production practices, while controlling cloth requirement width and grammes per square metre；3. cooling down；
5) it detects, packaging.
Preferably, single comb institutional framework of above-mentioned face weave and mode of entrying are as follows:
Select raw material and mass percent: the 60S cotton yarn of A:55~60%, when the 50D semi-gloss terylene of B:40~45%:
GB1 comb: 1-0/1-2//7A, 8 skies are worn；
GB2 comb: the sky of 1-0/1-2//7 is worn, 8B；
GB3 comb: 2-3/1-0/2-3/1-0/1-1/0-0/1-1/0-0/1-1/0-0//15A；
GB4 comb: 1-1/0-0/1-1/0-0/2-3/1-0/2-3/1-0/2-3/1-0//15B；
That is GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene；
Alternatively, selection raw material and mass percent: the 30D terylene of A:16~20%, the 40S cotton yarn of B:16~20%, C:
29~33% 75D semi-gloss cation terylene, when the 75D delustring terylene of D:29~33%:
GB1 comb: 1-0/1-2//2A；
GB2 comb: 1-1/0-0//2B；
GB3 comb: the sky of 2-3/1-0//1 is worn, 1C；
GB4 comb: 2-3/1-0//1D, 1 sky are worn；
That is GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D semi-gloss cation terylene；GB4 comb: 75D delustring is washed
Synthetic fibre.
Preferably, selecting A:60S cotton yarn to account for 58%, B:50D semi-gloss terylene in above-mentioned steps (1) sorting accounts for 42%, or
Person selects A:30D terylene to account for 18.8%, B:40S cotton yarn and account for 19%, C:75D semi-gloss cation terylene and accounts for 31.1%, D:75D delustring
Terylene accounts for 31.1%.
Above-mentioned comfortable non-ironing cotton warp knit shirt fabric finished product Gram Mass is 115~120g/m2。
Preferably, being selected in single dye 60S cotton yarn/50D semi-gloss terylene in the dyeing in final finishing step
60S cotton yarn；Or the 75D semi-gloss in the single dye 40S cotton yarn/75D semi-gloss cation terylene/30D terylene/75D delustring terylene of selection
Cationic terylene, to assign the feature on patterns of fabric.
In addition, inventor this also realize that warp knit high-speed production provides technology branch for comfortable non-ironing cotton warp knit shirt fabric
It holds, constantly tricot machine motion process is optimized, by adjusting machine speed, improve the weaving stationarity of machine, preferably,
Adjustment machine speed is 800~1100r/min, and it is unstable that excessively high machine speed will lead to machine, and Yarn break increases, too low to will affect production
Efficiency, this machine speed range practice in obtain.
In traditional handicraft, due to high request of the warp knit to raw materials for production quality, quality make cotton yarn warp knit production by
Limitation, for realize warp knit shirt fabric production industrialization and scale, preferably, in warp knit shirt fabric production process
In, it is desirable that with cotton yarn using spinning technique is determined, as adaptation tricot machine number and the requirement of product grammes per square metre, warp knit needs to determine warp knit with cotton yarn
It spins, yarn count is closed in 9.7tex~14.5tex, breaking strength, extension at break, bending stiffness and the filoplume amount configuration of yarn
Reason, while focusing on the ratio of terylene, and moderate, cotton yarn 40s and 60s used in the present invention do such requirement.
Preferably, spinning frame is accordingly transformed, changes the size of twist triangle zone, gather yarn more, from
And cotton yarn hairiness is reduced, improve yarn qualities.
Preferably, cotton yarn does pre-treatment, specifically, on the basis of conventional treatment, to cotton yarn plus a prewetting sizing
Technique makes filoplume patch volt, improves the wearability and finish of yarn.Prewetting sizing is warp thread before size box sizing, is first carried out
The sizing method of pre-wetted treatment.Pre-wetted treatment refers to that installing one additional between the creel and stock tank of sizing machine prewets sink, make through
Hygrometric state is become from dry state when yarn passes through, keeps serous coat complete the wetting capacity and uniformity of warp thread to improve slurries in subsequent stock tank
It is whole, uniform, and facilitate patch volt filoplume, so that the ultimate strength of sizing, abrasive resistance or even weavability are improved, the present invention
In, warp thread cotton yarn takes such technique；
Preferably, applying even tension warping technology on warping machine, i.e., liquid state damp compensation is set on warping machine
Power device reduces requirement of the warp knit production to yarn strength.
The beneficial effects of the present invention are:
The present invention uses cotton yarn and Polyester Yarns as comfortable non-ironing cotton warp knit shirt fabric exploitation raw material for the first time, by new former
The organic combination of material proportion, new flower-shaped design, new construction selection, forms the high comfortable non-ironing cotton warp knit of differentiation, cost performance
Shirt fabric supplements woven and weft-knitted shirt fabric main product, make up, balanced weft knitting or woven fabric not
Foot, establishes completely new comfortable non-ironing cotton warp knit shirt fabric system, in particular, having the advantages that following several:
1) fabric comfort level and improved shape stability, grammes per square metre of the present invention are moderate, using the rational proportion of polyester-cotton blend yarn, keep fabric simultaneous
Have comfort and conformality, by the selection of fineness of yarn, in conjunction with the blended advantage of polyester-cotton blend and organizational choice, cloth can be real
Existing lightweight；
2) dimensional stability of the present invention is between woven product and weft-knitted product: due to the coil turn of warp knit structure
It can be shifted when by longitudinal force-extension between column and circle arc, therefore the extensibility of warp-knitted face fabric is better than woven product；Due to
It is connected between warp knit structure wale by underlap, connects different from the sinker loop of Weft-knitted Structure, drawn by lateral external forces
Warp knit structure is discharged without the sedimentation arc length of Weft-knitted Structure when stretching, therefore the dimensional stability of warp-knitted face fabric is better than weft-knitted product；
3) of the invention soft, extensibility and conformality effect are obvious: the yarn that sley bar is worn using four walk through flat or
Variation warp plain stitch and inlaid thread group are woven in technical face and form different shirt flower pattern, and fabric soft comfortable has body bone；
4) comfortable and easy to wear, the fit beauty of the present invention: since polyester-cotton blend mixing warp-knitted face fabric extensibility is good, it is comfortable to flick, dress
When chainless sense, and conformality is good, will not arching deformation；
5) it uses cotton yarn and variety classes Polyester Yarns to develop warp knit shirt fabric for raw material, is utilized on tricot warp knitting machine
Different institutional frameworks and variation of entrying, when developing different grammes per square metres, the high-grade warp knit suitable for the different market demands of style
Still shirt fabric, and realize the application of the comfortable non-ironing warp knit shirt fabric of different cultivars, different flower pattern, realize that a variety of yarns are former
Material has huge impetus to industry development in the innovation and application through being numbered with.
Detailed description of the invention
The present invention is described in detail by following specific embodiments and drawings for ease of explanation,.
Fig. 1 illustrates for the tissue of GB1 in the schematic illustration of tissue and embodiment 2 of GB1 and GB2 in the embodiment of the present invention 1
Figure；
The schematic illustration of tissue that Fig. 2 is GB3 in embodiment 1 in the present invention；
The schematic illustration of tissue that Fig. 3 is GB4 in embodiment 1 in the present invention；
The schematic illustration of tissue that Fig. 4 is GB2 in embodiment 2 in the present invention；
The schematic illustration of tissue that Fig. 5 is GB3 and GB4 in embodiment 2 in the present invention；
Fig. 6 is the comparison diagram of spinning frame twist triangle zone of the present invention transformation front and back；
Fig. 7 is the sinker loop schematic diagram of weft knitting；
Fig. 8 is warp-knit underlap schematic diagram.
Specific embodiment
Include the following raw material and mass percent in the fabric as shown in Figure 1, comfortable non-ironing cotton warp knit shirt fabric:
The 60S cotton yarn of A:55~60%, the 50D semi-gloss terylene of B:40~45%；
Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//7A, 8 skies are worn；
GB2 comb: the sky of 1-0/1-2//7 is worn, 8B；
GB3 comb: 2-3/1-0/2-3/1-0/1-1/0-0/1-1/0-0/1-1/0-0//15A；
GB4 comb: 1-1/0-0/1-1/0-0/2-3/1-0/2-3/1-0/2-3/1-0//15B；
That is GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene.
Include the following raw material and mass percent in the fabric alternatively, comfortable non-ironing cotton warp knit shirt fabric: A:16~
20% 30D terylene, the 40S cotton yarn of B:16~20%, the 75D semi-gloss cation terylene of C:29~33%, D:29~33%
75D delustring terylene；
Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//2A；
GB2 comb: 1-1/0-0//2B；
GB3 comb: the sky of 2-3/1-0//1 is worn, 1C；
GB4 comb: 2-3/1-0//1D, 1 sky are worn；
That is GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D semi-gloss cation terylene；GB4 comb: 75D delustring is washed
Synthetic fibre.
Above-mentioned comfortable non-ironing cotton warp knit shirt fabric, wherein the fabric utilizes GB1 comb, GB2 comb, GB3 comb, GB4
It combs this four yarn that sley bar is worn and walks and be woven in technical face through flat or variation warp plain stitch and inlaid thread group and form different shirts
Flower pattern, technical face take front as the fabric.
The production method of above-mentioned comfortable non-ironing cotton warp knit shirt fabric, comprises the technical steps that:
1) sorting: selection raw material and mass percent: the 50D semi-gloss of the 60S cotton yarn of A:55~60%, B:40~45% is washed
Synthetic fibre；Or raw material and mass percent: the 30D terylene of A:16~20% are selected, the 40S cotton yarn of B:16~20%, C:29~
33% 75D semi-gloss cation terylene, the 75D delustring terylene of D:29~33%；
2) warping: cotton yarn and each Polyester Yarns are copied on warping machine in computer by certain head number by door width and horizontal close requirement
Carry out warping, degree of draft 75%~85%；
3) it weaves: being weaved using tricot warp knitting machine, obtaining after weaving, there is the cotton of comfortable ironing-free performance to pass through
Compile shirt fabric blank cloth；Component used in single comb institutional framework of the fabric are as follows: GB1 comb: 60S cotton yarn；GB2 comb: 50D half
Light terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene or GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb:
75D semi-gloss cation terylene；GB4 comb: 75D delustring terylene, the fabric comb this four using GB1 comb, GB2 comb, GB3 comb, GB4
The yarn that sley bar is worn is walked to be woven in technical face and forms different shirt flower pattern, technique through flat or variation warp plain stitch and inlaid thread group
Front is taken as the fabric in front；
4) it final finishing: 1. dyes；2. setting: being shaped with boarding machine, oven temperature is 150~200 DEG C, according to material performance
It is best with fixed effect in this temperature range of production practices, while controlling cloth requirement width and grammes per square metre；3. cooling down；
5) it detects, packaging.
Single comb institutional framework of above-mentioned face weave and mode of entrying are as follows:
Select raw material and mass percent: the 60S cotton yarn of A:55~60%, when the 50D semi-gloss terylene of B:40~45%:
GB1 comb: 1-0/1-2//7A, 8 skies are worn；
GB2 comb: the sky of 1-0/1-2//7 is worn, 8B；
GB3 comb: 2-3/1-0/2-3/1-0/1-1/0-0/1-1/0-0/1-1/0-0//15A；
GB4 comb: 1-1/0-0/1-1/0-0/2-3/1-0/2-3/1-0/2-3/1-0//15B；
That is GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene；
Alternatively, selection raw material and mass percent: the 30D terylene of A:16~20%, the 40S cotton yarn of B:16~20%, C:
29~33% 75D semi-gloss cation terylene, when the 75D delustring terylene of D:29~33%:
GB1 comb: 1-0/1-2//2A；
GB2 comb: 1-1/0-0//2B；
GB3 comb: the sky of 2-3/1-0//1 is worn, 1C；
GB4 comb: 2-3/1-0//1D, 1 sky are worn；
That is GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D semi-gloss cation terylene；GB4 comb: 75D delustring is washed
Synthetic fibre.
Above-mentioned comfortable non-ironing cotton warp knit shirt fabric finished product Gram Mass is 115~120g/m2。
In the dyeing in final finishing step, the 60S cotton yarn in single dye 60S cotton yarn/50D semi-gloss terylene is selected；Or
Person selects the 75D semi-gloss cation terylene in single dye 40S cotton yarn/75D semi-gloss cation terylene/30D terylene/75D delustring terylene,
To assign the feature on patterns of fabric.
Tricot machine motion process is optimized, by adjusting machine speed, improves the weaving stationarity of machine, adjustment machine speed
For 800~1100r/min, excessively high machine speed will lead to that machine is unstable, and Yarn break increases, too low to will affect production efficiency, this
It is obtained in a machine speed range practice.
Warp knit cotton yarn need it is fixed spin, yarn count is the breaking strength of yarn, extension at break, curved in 9.7tex~14.5tex
Stiffness and filoplume amount configuration rationally, while focusing on the ratio of terylene, and moderate, cotton yarn used in the present invention
40s and 60s does such requirement.
Spinning frame is accordingly transformed, changes the size of twist triangle zone, gathers yarn more, to reduce cotton yarn
Filoplume improves yarn qualities, specific as shown in Fig. 6.
Cotton yarn does pre-treatment, specifically, to cotton yarn plus a prewetting sizing technique, making hair on the basis of conventional treatment
Plumage patch volt, improves the wearability and finish of yarn.Prewetting sizing is warp thread before size box sizing, first carries out pre-wetted treatment
Sizing method.Pre-wetted treatment refers to that installing one additional between the creel and stock tank of sizing machine prewets sink, make warp thread when passing through by
Dry state becomes hygrometric state, keeps serous coat complete, uniform the wetting capacity and uniformity of warp thread to improve slurries in subsequent stock tank, and
Facilitate patch volt filoplume, so that the ultimate strength of sizing, abrasive resistance or even weavability are improved, in the present invention, warp thread is used
Cotton yarn takes such technique；
Even tension warping technology is applied on warping machine, i.e., liquid state damp compensation tension device is set on warping machine, is reduced
Warp knit produces the requirement to yarn strength.
Based on the above method, for two different selection modes, following examples 1 and embodiment 2 are made, it is attached
Fig. 1 is the schematic illustration of tissue of the schematic illustration of tissue of GB1 and GB2 and GB1 in embodiment 2 in the embodiment of the present invention 1；Fig. 2 is this
In invention in embodiment 1 GB3 schematic illustration of tissue；The schematic illustration of tissue that Fig. 3 is GB4 in embodiment 1 in the present invention；Fig. 4 is this
In invention in embodiment 2 GB2 schematic illustration of tissue；The schematic illustration of tissue that Fig. 5 is GB3 and GB4 in embodiment 2 in the present invention.
Embodiment 1
The comfortable non-ironing cotton warp knit shirt fabric of comfortable non-ironing cotton warp knit shirt fabric, in the fabric comprising the following raw material and
Mass percent: A:60S cotton yarn accounts for 58%, B:50D semi-gloss terylene and accounts for 42%；The 50D semi-gloss terylene is that 50D48F semi-gloss is washed
Synthetic fibre DTY.
Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//7A, 8 skies are worn；
GB2 comb: the sky of 1-0/1-2//7 is worn, 8B；
GB3 comb: 2-3/1-0/2-3/1-0/1-1/0-0/1-1/0-0/1-1/0-0//15A；
GB4 comb: 1-1/0-0/1-1/0-0/2-3/1-0/2-3/1-0/2-3/1-0//15B；
That is GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene.
Above-mentioned comfortable non-ironing cotton warp knit shirt fabric, wherein the fabric utilizes GB1 comb, GB2 comb, GB3 comb, GB4
It combs this four yarn that sley bar is worn and walks and be woven in technical face through flat or variation warp plain stitch and inlaid thread group and form different shirts
Flower pattern, technical face take front as the fabric.
Embodiment 2
Comfortable non-ironing cotton warp knit shirt fabric includes the following raw material and mass percent: A:30D terylene in the fabric
18.8%, B:40S cotton yarn 19%, C:75D semi-gloss cation terylene 31.1%, D:75D delustring terylene 31.1% are raw material.Specifically
Ground, A:30D12F terylene, B:40S cotton yarn, C:75D72F semi-gloss cation terylene, D:75D72F delustring terylene.
Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//2A；
GB2 comb: 1-1/0-0//2B；
GB3 comb: the sky of 2-3/1-0//1 is worn, 1C；
GB4 comb: 2-3/1-0//1D, 1 sky are worn；
That is GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D semi-gloss cation terylene；GB4 comb: 75D delustring is washed
Synthetic fibre.
Above-mentioned comfortable non-ironing cotton warp knit shirt fabric, wherein the fabric utilizes GB1 comb, GB2 comb, GB3 comb, GB4
It combs this four yarn that sley bar is worn and walks and be woven in technical face through flat or variation warp plain stitch and inlaid thread group and form different shirts
Flower pattern, technical face take front as the fabric.
The present invention uses cotton yarn and Polyester Yarns as comfortable non-ironing cotton warp knit shirt fabric exploitation raw material for the first time, by new former
The organic combination of material proportion, new flower-shaped design, new construction selection, forms the high comfortable non-ironing cotton warp knit of differentiation, cost performance
Shirt fabric supplements woven and weft-knitted shirt fabric main product, make up, balanced weft knitting or woven fabric not
Foot, establishes completely new comfortable non-ironing cotton warp knit shirt fabric system, in particular, having the advantages that following several:
1) fabric comfort level and improved shape stability, grammes per square metre of the present invention are moderate, using the rational proportion of polyester-cotton blend yarn, keep fabric simultaneous
Have comfort and conformality, by the selection of fineness of yarn, in conjunction with the blended advantage of polyester-cotton blend and organizational choice, cloth can be real
Existing lightweight；
2) dimensional stability of the present invention is between woven product and weft-knitted product: due to the coil turn of warp knit structure
It can be shifted when by longitudinal force-extension between column and circle arc, therefore the extensibility of warp-knitted face fabric is better than woven product；Due to
It is connected between warp knit structure wale by underlap, connects different from the sinker loop of Weft-knitted Structure, drawn by lateral external forces
Warp knit structure is discharged without the sedimentation arc length of Weft-knitted Structure when stretching, therefore the dimensional stability of warp-knitted face fabric is better than weft-knitted product；Fig. 7
For the sinker loop schematic diagram of Weft-knitted Structure；Fig. 8 is the underlap schematic diagram of warp knit structure；
3) of the invention soft, extensibility and conformality effect are obvious: the yarn that sley bar is worn using four walk through flat or
Variation warp plain stitch and inlaid thread group are woven in technical face and form different shirt flower pattern, and fabric soft comfortable has body bone；
4) comfortable and easy to wear, the fit beauty of the present invention: since polyester-cotton blend mixing warp-knitted face fabric extensibility is good, it is comfortable to flick, dress
When chainless sense, and conformality is good, will not arching deformation；
5) it uses cotton yarn and variety classes Polyester Yarns to develop warp knit shirt fabric for raw material, is utilized on tricot warp knitting machine
Different institutional frameworks and variation of entrying, when developing different grammes per square metres, the high-grade warp knit suitable for the different market demands of style
Still shirt fabric, and realize the application of the comfortable non-ironing warp knit shirt fabric of different cultivars, different flower pattern, realize that a variety of yarns are former
Material has huge impetus to industry development in the innovation and application through being numbered with.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.Therefore, of the invention
Protection scope should be determined by the scope of protection defined in the claims.
Claims (7)
1. comfortable non-ironing cotton warp knit shirt fabric, which is characterized in that include the following raw material and mass percent: A in the fabric:
55~60% 60S cotton yarn, the 50D semi-gloss terylene of B:40~45%；Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//7A, 8 skies are worn；
GB2 comb: the sky of 1-0/1-2//7 is worn, 8B；
GB3 comb: 2-3/1-0/2-3/1-0/1-1/0-0/1-1/0-0/1-1/0-0//15A；
GB4 comb: 1-1/0-0/1-1/0-0/2-3/1-0/2-3/1-0/2-3/1-0//15B；
That is GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene；
Alternatively, comprising the following raw material and mass percent in the fabric: the 30D terylene of A:16~20%, B:16~20%
40S cotton yarn, the 75D semi-gloss cation terylene of C:29~33%, the 75D delustring terylene of D:29~33%；
Single comb institutional framework of the fabric and mode of entrying are as follows:
GB1 comb: 1-0/1-2//2A；
GB2 comb: 1-1/0-0//2B；
GB3 comb: the sky of 2-3/1-0//1 is worn, 1C；
GB4 comb: 2-3/1-0//1D, 1 sky are worn；
That is GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D semi-gloss cation terylene；GB4 comb: 75D delustring terylene.
2. comfortable non-ironing cotton warp knit shirt fabric according to claim 1, which is characterized in that include A in the fabric:
When 60S cotton yarn and B:50D semi-gloss terylene, then take following mass percent: A:60S cotton yarn accounts for 58%, B:50D semi-gloss terylene and accounts for
42%.
3. comfortable non-ironing cotton warp knit shirt fabric according to claim 1, which is characterized in that include A in the fabric:
When 30D terylene, B:40S cotton yarn, C:75D semi-gloss cation terylene, D:75D delustring terylene, then following mass percent: A is taken:
30D terylene, which accounts for 18.8%, B:40S cotton yarn and accounts for 19%, C:75D semi-gloss cation terylene and account for 31.1%, D:75D delustring terylene, to be accounted for
31.1%.
4. comfortable non-ironing cotton warp knit shirt fabric according to claim 1, which is characterized in that the fabric utilizes GB1
Comb, GB2 comb, GB3 comb, GB4, which comb this four yarn that sley bar is worn and walk, is woven in technique through flat or variation warp plain stitch and inlaid thread group
Front forms different shirt flower pattern, and technical face takes front as the fabric.
5. a kind of production method of comfortable non-ironing cotton warp knit shirt fabric, comprises the technical steps that:
1) sorting: selection raw material and mass percent: the 60S cotton yarn of A:55~60%, the 50D semi-gloss terylene of B:40~45%；
Or raw material and mass percent: the 30D terylene of A:16~20% are selected, the 40S cotton yarn of B:16~20%, C:29~33%
75D semi-gloss cation terylene, the 75D delustring terylene of D:29~33%；
2) warping: cotton yarn and each Polyester Yarns are carried out on computer copy warping machine by certain head number by door width and horizontal close requirement
Warping, degree of draft 75%~85%；
3) it weaves: being weaved using tricot warp knitting machine, obtaining after weaving, there is the cotton warp knit of comfortable ironing-free performance to serve as a contrast
Shirt fabric blank cloth；Component used in single comb institutional framework of the fabric are as follows: GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss is washed
Synthetic fibre；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene or GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D half
Light cation terylene；GB4 comb: 75D delustring terylene, the fabric comb this four sley bar using GB1 comb, GB2 comb, GB3 comb, GB4
The yarn worn is walked to be woven in technical face and forms different shirt flower pattern, technical face through flat or variation warp plain stitch and inlaid thread group
Front is taken as the fabric；
4) it final finishing: 1. dyes；2. setting: being shaped with boarding machine, oven temperature is 150~200 DEG C, while controlling cloth requirement
Width and grammes per square metre；3. cooling down；
5) it detects, packaging.
6. the production method of comfortable non-ironing cotton warp knit shirt fabric according to claim 5, which is characterized in that the fabric
Woven single comb institutional framework and mode of entrying are as follows:
Select raw material and mass percent: the 60S cotton yarn of A:55~60%, when the 50D semi-gloss terylene of B:40~45%:
GB1 comb: 1-0/1-2//7A, 8 skies are worn；
GB2 comb: the sky of 1-0/1-2//7 is worn, 8B；
GB3 comb: 2-3/1-0/2-3/1-0/1-1/0-0/1-1/0-0/1-1/0-0//15A；
GB4 comb: 1-1/0-0/1-1/0-0/2-3/1-0/2-3/1-0/2-3/1-0//15B；
That is GB1 comb: 60S cotton yarn；GB2 comb: 50D semi-gloss terylene；GB3 comb: 60S cotton yarn；GB4 comb: 50D semi-gloss terylene；
Alternatively, selection raw material and mass percent: the 30D terylene of A:16~20%, the 40S cotton yarn of B:16~20%, C:29~
33% 75D semi-gloss cation terylene, when the 75D delustring terylene of D:29~33%:
GB1 comb: 1-0/1-2//2A；
GB2 comb: 1-1/0-0//2B；
GB3 comb: the sky of 2-3/1-0//1 is worn, 1C；
GB4 comb: 2-3/1-0//1D, 1 sky are worn；
That is GB1 comb: 30D terylene；GB2 comb: 40S cotton yarn；GB3 comb: 75D semi-gloss cation terylene；GB4 comb: 75D delustring terylene.
7. the production method of comfortable non-ironing cotton warp knit shirt fabric according to claim 5, which is characterized in that the step
(1) it selects A:60S cotton yarn to account for 58%, B:50D semi-gloss terylene in sorting and accounts for 42%, or selection A:30D terylene accounts for 18.8%, B:
40S cotton yarn, which accounts for 19%, C:75D semi-gloss cation terylene and accounts for 31.1%, D:75D delustring terylene, accounts for 31.1%.
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| CN110067076A (en) * | 2019-04-18 | 2019-07-30 | 江南大学 | A kind of cotton warp knit moisture absorbing and sweat releasing shirt fabric and preparation method thereof |
| CN111020854A (en) * | 2019-12-25 | 2020-04-17 | 福建省宏港纺织科技有限公司 | Cotton warp-knitted moisture-absorbing sweat-releasing shirt fabric and preparation method thereof |
| CN112251842A (en) * | 2020-09-30 | 2021-01-22 | 嘉兴华绰纺织股份有限公司 | Production process of graphene oxide modified polyester warp-knitted fabric |
| CN112281292A (en) * | 2020-09-30 | 2021-01-29 | 嘉兴华绰纺织股份有限公司 | Production process of biological modified polyester warp-knitted fabric |
| CN112391726A (en) * | 2020-09-30 | 2021-02-23 | 嘉兴华绰纺织股份有限公司 | Production process of wear-resistant warp-knitted fabric |
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