A kind of terylene woollen blanket bronzing method
Technical field
The present invention relates to a kind of printing technology, in particular to a kind of terylene woollen blanket bronzing method.
Background technique
On the textile, bronze printing, silver powder are mainly used on non-suede class cloth.Golden and silver printing refer to by bronze or silver powder with
Adhesive uniformly mixes, then by obtaining required metal powder flower pattern on flower wire mark to fabric.Metal powder has the spy of flash of light
Point, therefore fabric flower pattern is beautiful, pattern is glittering, magnificent luxury, belongs to expensive goods.
How woollen blanket enterprise is imprinted on metal powder on woollen blanket flannelette in research in recent years.Woollen blanket be broadly divided into warp knitted blanket and
Weft-knitted woollen blanket, warp knitted blanket are also known as Rachael blanket, and flannelette silk is usually low elastic polyester filament (DTY), and Di Siwei terylene leads silk entirely
(FDY), the high 6mm or more of flannelette hair.Weft-knitted woollen blanket is woven on ring flannel-cutting knitting machine, and flannelette silk is generally low elastic polyester filament
(DTY), low elastic polyester filament of the bottom silk generally with thin bottom less than 150 daniers, flannelette hair height is generally also in 6mm or more.
In current woollen blanket golden and silver printing process flow, golden and silver printing is after the completion of fabric bristle → hot light → scald is cut
Bronze printing silver powder is carried out, the benefit of this method is that first fabric is opened suede fiber brush by brushing machine, and brushing machine is to twine needle cloth
Be wound on bristle roller, bristle roller runs at high speed and is inserted into fiber depths, so that it is suitable that fiber brush is opened brush, hair to uniformity, this
It is that very essential step, fiber are sufficiently brushed and opened, then natural lustre finishing machine, shearing machine optimize flannelette, and woollen blanket flannelette just has good swollen
Looseness, glossiness and soft smooth feel.Golden and silver printing → drying → hot rolling three process purpose be all for make it is soft,
The metal powder glue film of flash of light.
After golden and silver printing, woollen blanket fabric cannot remove bristle again, because needle cloth brush can be a large amount of the glue with gold and silver
Brush off, be all currently fabric brush, scald after remove bronze printing silver powder, be primarily present two problems:
One, metal powder flower pattern is stamped in plain color (referring to solid color), does not need contraposition and go to print, but color is more dull.
Two, in the fabric for being printed on flower pattern bronze printing silver powder flower pattern, but the woollen blanket certain deformation of presence in process of production again, gold and silver
Pink blossom type is difficult precisely to align with stamp type, misplaces substantially in 2CM or more.
Summary of the invention
It is reasonable the technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide a kind of design, substitution brush
Hair eedle cloth brushing, avoids a gold, silver arogel film from brushing off, and flower pattern aligns accurately terylene woollen blanket bronzing method.
The technical problem to be solved by the present invention is to what is realized by technical solution below, the present invention is a kind of terylene
Woollen blanket bronzing method, its main feature is that: its step are as follows:
(1) raw material, braiding: face silk raw material selects big bright-polyester synthetic fibre low stretch yarn, fineness/composite number be 300D/144F,
300D/96F;Bottom silk raw material leads silk or semi-gloss low elastic polyester filament using terylene entirely, and fineness/composite number is 150D/36F, 100D/
36F;Fabric, a height of 6mm-18mm of the hair of fabric, the face silk side of entrying of fabric are weaved using warp knit weaving or weft-knitted weaving mode
Formula is partly to wear or completely wear, and mode is entried completely to wear in the bottom of fabric;
(2) pre-setting: carrying out pre-setting to above-mentioned fabric using high-temperature forming machine respectively, keeps dacron thread high temperature puffing loose
It dissipates, pre-setting temperature is 150 DEG C -175 DEG C, and walk cloth speed is 15 m/min-30m/min;
(3) fabric bristle, hot light: bristle is carried out using brushing machine, bristle cloth feeding direction is along Mao Jinbu, and cloth speed is 5 m/
min-7 m/min;It carries out replacing hot light along inverse hair using double roller natural lustre finishing machine, scalds fibers straight, eliminate the internal stress of fiber, make to be bent
Fiber scald straight, non-uniform reflection light, hot light temperature is 190-210 DEG C, and walk cloth speed is 8-15m/min when hot light;
(4) stamp, drying, decatize: each color is required to make opposite stamp web plate according to flower pattern, on stamp web plate
Equipped with corresponding mill base, the gold or silver powder mix by weight 3-20:100 with golden green onion slurry and are tuned into gold or aluminium paste, and are made
The stamp web plate of corresponding stamp web plate, the stamp web plate and other mill bases is together before the place for needing to dye prints to mill base
It states on fabric, it is exactly pattern to be expressed that various colors, which combines,;Preliminary drying is carried out by loose formula sieve dryer after stamp
Dry, drying temperature is 135 DEG C -155 DEG C, and walk cloth speed is 8 m/min-12 m/min when drying;Pre-baked stamp fabric into
Enter and carry out steaming and color fixing in pressure cooker, steam temperature is 100 DEG C -140 DEG C, and steaming time is 15min-45 min;
(5) washing, shaping and drying: the stamp fabric after vapour steaming colour fixing is washed by open width washing machine, rinsing machine point seven
Slot, the anti-staining processing of the first slot, temperature is 40-50 DEG C, and the second trough washery processing, temperature is 30-40 DEG C, at third trough washery
Reason, temperature are 30-40 DEG C, and the anti-staining processing of the 4th slot, temperature is 40-50 DEG C, the 5th slot and the washing of the 6th slot room temperature, the 7th slot
Antistatic and soft treatment, temperature are 50-60 DEG C;The stamp fabric washed is subjected to drying tentering by high-temperature forming machine,
Setting temperature is 140 DEG C, and walk cloth speed is 10-15m/ min;
(6) hot pressing, blowing hot wind: aforementioned stamp fabric is heated into round roller by a pair of, the temperature for heating round roller is set as 90
DEG C -120 DEG C, gold or aluminium paste on stamp fabric is set to form a film again, surface is smooth, bright;Straight fibre is blown open using hot wind afterwards
Dimension, blowing air knife are equipped with 2-5 handle, and air knife mouth width degree is 0.5mm ± 0.05, and air knife and stamp fabric angulation be 45 °-
135 °, when air knife is vertical with stamp fabric, angulation is 90 °, and air knife blowing temperature is 50 ° -200 °, and air quantity is
10.4 m3/min -14 m3/min, walk cloth speed are 3 m/min -25m/min;
(7) it post-processes: aforementioned stamp fabric being subjected to hot light, cropping processing again, hot light temperature is 190 ± 5 DEG C, then
Fabric dividing bound edge is to get finished product.
The technical problems to be solved by the invention can also be further realized by technical solution below, in aforementioned step
Suddenly (1) raw material, warp knit weaving using the double rib warp loom that needle bed gauge is 16mm-42mm weaves fabric in braiding, fabric
The a height of 6mm-18mm of hair.
The technical problems to be solved by the invention can also be further realized by technical solution below, in aforementioned step
Suddenly (1) raw material, weft knitting weaving using velvet machine weaves fabric, a height of 6mm-12mm of the hair of fabric in braiding.
The technical problems to be solved by the invention can also be further realized by technical solution below, the step
(5) it washes, be clear water in the first slot in shaping and drying, be glacial acetic acid aqueous solution, mole of glacial acetic acid aqueous solution in the second slot
Concentration is 5-10%, and third slot is clear water, is sodium hydrosulfite and caustic-soda aqueous solution in the 4th slot, sodium hydrosulfite and caustic-soda aqueous solution mole
Concentration is 5-10%, and the 7th slot is softening agent, and the molar concentration of softener solution is 3-6%.
The present invention selects suitable raw material to be woven to obtain grey cloth, then pre-setting, bristle, hot light, rear stamp
Bronze printing or silver powder simultaneously, using drying, decatize, washing, shaping and drying, after after hot pressing, blowing hot wind and post-processing to obtain the final product
Finished product.The present invention also stamps band gold or aluminium paste in patterning step, while also, and precisely, flower pattern is unrestricted for contraposition in this way
System;When subsequent processing, the suede fiber of woollen blanket fabric blown open using hot-air flow suitable, substitutes the cloth brushing of bristle eedle, keep away
Exempt from gold, silver arogel film to brush off, obtained finished product is lucuriant in design, and flannelette is plentiful bulk.
Compared with prior art, rational technology, realization stamp metal powder, this method flower while Printing-Machine '
Type contraposition precisely, keeps metal powder more abundant using kind in woollen blanket, shortens process flow, save the cost;Use hot blow
Wind mode can prevent metal powder from falling, to make the neat high resilience of woollen blanket flannelette, good hand feeling, bright in luster, flower pattern line
Item is smooth, uniformity, and property of coincideing is good, and the sense of three-dimensional sense pole belongs to high-grade woollen blanket.
Specific embodiment
Specific technical solution to further describe the present invention, in order to which those skilled in the art is further understood that this
Invention, without constituting the limitation to its right.
Embodiment 1, a kind of terylene woollen blanket bronzing method, its step are as follows:
(1) raw material, braiding: face silk raw material selects big bright-polyester synthetic fibre low stretch yarn, fineness/composite number be 300D/144F,
300D/96F;Bottom silk raw material leads silk or semi-gloss low elastic polyester filament using terylene entirely, and fineness/composite number is 150D/36F, 100D/
36F;Fabric, a height of 6mm-18mm of the hair of fabric, the face silk side of entrying of fabric are weaved using warp knit weaving or weft-knitted weaving mode
Formula is partly to wear or completely wear, and mode is entried completely to wear in the bottom of fabric;Vertical machine of dissecting generally is used after weaving using use warp knit
Or horizontal machine of dissecting, by above-mentioned fabric, from centre, incision is divided into double width, it is desirable that cloth feeding contraposition is accurate, dissects the edge of a knife in two layers
Between, the edge of a knife wants sharp, cloth feeding even tension one to the guarantee smooth impulse- free robustness of cloth cover.
(2) pre-setting: carrying out pre-setting to above-mentioned fabric using high-temperature forming machine respectively, keeps dacron thread high temperature puffing loose
It dissipates, boiling hot conducive to later process is cut, and finished product elasticity and velvet well are assigned;And according to printing screen width, stentering forming makes
Fabric door web stabilization guarantees that stamp flower pattern is complete, and pre-setting temperature is 160 DEG C, and walk cloth speed is 20m/min.
(3) fabric bristle, hot light: carrying out bristle using double rods or six roller brushing machines, and bristle cloth feeding direction is suitable Mao Jinbu,
Cloth speed is 6m/min;It carries out replacing hot light along inverse hair using double roller natural lustre finishing machine, scalds fibers straight, eliminate the internal stress of fiber, make curved
Bent fiber scalds straight, non-uniform reflection light, and hot light temperature is 200 DEG C, and walk cloth speed is 10m/min when hot light;Hot light pressure is wanted
Appropriate to increase, so that fiber sufficiently stretches, such flannelette will more smooth exquisiteness.Hot light gauge is small as far as possible, can make to scald roller
Fibers straight root is scalded as far as possible, curved fiber is scalded straight.If hot light is insufficient, woollen blanket will generate during use or storage
It returns and twists phenomenon, seriously affect woollen blanket quality.
(4) stamp, drying, decatize: each color is required to make opposite stamp web plate according to flower pattern, on stamp web plate
Equipped with corresponding mill base, mill base is mixed by the thickener and dye liquor of certain viscosity, and high-speed stirred forms after certain water is added.Institute
It states gold or silver powder and mix with golden green onion slurry by weight 3-20:100 and be tuned into golden or aluminium paste, and corresponding stamp web plate is made, be somebody's turn to do
The stamp web plate of stamp web plate and other mill bases is needing the place dyed to print to mill base on aforementioned fabric together, various colors
Combining is exactly pattern to be expressed;Stamp wet cloth after stamp is to guarantee flower pattern svelteness, avoids staining, immediately into
Enter loose formula sieve dryer and carry out prebake, drying temperature is 145 DEG C, and walk cloth speed is 10m/min when drying;Pre-baked print
Printed cloth, which enters, carries out steaming and color fixing in pressure cooker, steam temperature is 130 DEG C, and steaming time is 15min-45 min;
(5) washing, shaping and drying: the stamp fabric after vapour steaming colour fixing is washed by open width washing machine, rinsing machine point seven
Slot, the anti-staining processing of the first slot, temperature is 40-50 DEG C, and the second trough washery processing, temperature is 30-40 DEG C, at third trough washery
Reason, temperature are 30-40 DEG C, and the anti-staining processing of the 4th slot, temperature is 40-50 DEG C, the 5th slot and the washing of the 6th slot room temperature, the 7th slot
Antistatic and soft treatment, temperature are 50-60 DEG C;The stamp fabric washed is subjected to drying tentering by high-temperature forming machine,
Setting temperature is 140 DEG C, and walk cloth speed is 10-15m/ min;The main purpose of washing: removal printing gum cleans dye material
Oil content, improvement feel and elimination electrostatic in loose colour and raw material.Shaping and drying is then according to finished product requirement by fabric tentering established practice
Scale cun, while drying fabric and scalded in order to bristle, hot light and being cut.
(6) hot pressing, blowing hot wind: aforementioned stamp fabric is heated into round roller by a pair of, heats the temperature setting 100 of round roller
DEG C, so that gold or aluminium paste on stamp fabric is formed a film again, surface is smooth, bright;Fibers straight is blown open using hot wind afterwards, is dried
Air knife is equipped with 4, and air knife mouth width degree is 0.5mm ± 0.05, and air knife and stamp fabric angulation are 45 ° -135 °, and air knife is blown
Air temperature is 100 °, and air quantity is 11 m3/min, and walk cloth speed is 12m/min;
(7) it post-processes: aforementioned stamp fabric being subjected to hot light, cropping processing again, since terylene compares high temperature resistant, hot light
Temperature is 190 DEG C, and then fabric dividing bound edge is to get finished product.Cropping is then the height high according to practical hair height adjustment cropping, cuts off suede
The whisker in face, the neat high resilience of flannelette, good hand feeling, bright in luster after handling above, the lines flow smoothly for flower pattern, uniformly
Unanimously, property of coincideing is good, and the sense of three-dimensional sense pole belongs to high-grade woollen blanket.
Embodiment 2, in terylene woollen blanket bronzing method described in embodiment 1, the warp knit in abovementioned steps (1) raw material, braiding
Weaving weaves fabric, a height of 10mm of the hair of fabric using the double rib warp loom that needle bed gauge is 28mm.
Embodiment 3, it is weft-knitted in abovementioned steps (1) raw material, braiding in terylene woollen blanket bronzing method described in embodiment 1
Weaving weaves fabric, a height of 8mm of the hair of fabric using velvet machine.
Embodiment 4, in terylene woollen blanket bronzing method described in embodiment 1, in abovementioned steps (5) washing, shaping and drying
It is clear water in first slot, is glacial acetic acid aqueous solution in the second slot, the molar concentration of glacial acetic acid aqueous solution is 5-10%, third slot
It is sodium hydrosulfite and caustic-soda aqueous solution in the 4th slot for clear water, sodium hydrosulfite and caustic-soda aqueous solution molar concentration are 5-10%, the 7th slot
For softening agent, the molar concentration of softener solution is 3-6%.
Embodiment 5, a kind of terylene woollen blanket bronzing method, its step are as follows:
(1) raw material, braiding: face silk raw material selects big bright-polyester synthetic fibre low stretch yarn, fineness/composite number be 300D/144F,
300D/96F;Bottom silk raw material leads silk or semi-gloss low elastic polyester filament using terylene entirely, and fineness/composite number is 150D/36F, 100D/
36F;Fabric is weaved using warp knit weaving or weft-knitted weaving mode, the face silk mode of entrying of a height of 13mm of the hair of fabric, fabric are
It partly wears or completely wears, mode is entried completely to wear in the bottom of fabric;Vertical machine or sleeping of dissecting generally is used after weaving using use warp knit
Formula is dissected machine, and by above-mentioned fabric, from centre, incision is divided into double width, it is desirable that cloth feeding contraposition is accurate, dissects the edge of a knife among two layers, knife
Mouth wants sharp, cloth feeding even tension one to the guarantee smooth impulse- free robustness of cloth cover.
(2) pre-setting: carrying out pre-setting to above-mentioned fabric using high-temperature forming machine respectively, keeps dacron thread high temperature puffing loose
It dissipates, boiling hot conducive to later process is cut, and finished product elasticity and velvet well are assigned;And according to printing screen width, stentering forming makes
Fabric door web stabilization guarantees that stamp flower pattern is complete, and pre-setting temperature is 170 DEG C, and walk cloth speed is 30m/min.
(3) fabric bristle, hot light: carrying out bristle using double rods or six roller brushing machines, and bristle cloth feeding direction is suitable Mao Jinbu,
Cloth speed is 7m/min;It carries out replacing hot light along inverse hair using double roller natural lustre finishing machine, scalds fibers straight, eliminate the internal stress of fiber, make curved
Bent fiber scalds straight, non-uniform reflection light, and hot light temperature is 210 DEG C, and walk cloth speed is 15m/min when hot light;Hot light pressure is wanted
Appropriate to increase, so that fiber sufficiently stretches, such flannelette will more smooth exquisiteness.Hot light gauge is small as far as possible, can make to scald roller
Fibers straight root is scalded as far as possible, curved fiber is scalded straight.If hot light is insufficient, woollen blanket will generate during use or storage
It returns and twists phenomenon, seriously affect woollen blanket quality.
(4) stamp, drying, decatize: each color is required to make opposite stamp web plate according to flower pattern, on stamp web plate
Equipped with corresponding mill base, mill base is mixed by the thickener and dye liquor of certain viscosity, and high-speed stirred forms after certain water is added.Institute
It states gold or silver powder and mix with golden green onion slurry by weight 3-20:100 and be tuned into golden or aluminium paste, and corresponding stamp web plate is made, be somebody's turn to do
The stamp web plate of stamp web plate and other mill bases is needing the place dyed to print to mill base on aforementioned fabric together, various colors
Combining is exactly pattern to be expressed;Stamp wet cloth after stamp is to guarantee flower pattern svelteness, avoids staining, immediately into
Enter loose formula sieve dryer and carry out prebake, drying temperature is 155 DEG C, and walk cloth speed is 12m/min when drying;Pre-baked print
Printed cloth, which enters, carries out steaming and color fixing in pressure cooker, steam temperature is 140 DEG C, and steaming time is 30 min;
(5) washing, shaping and drying: the stamp fabric after vapour steaming colour fixing is washed by open width washing machine, rinsing machine point seven
Slot, the anti-staining processing of the first slot, temperature is 45 DEG C, and the second trough washery processing, temperature is 35 DEG C, the processing of third trough washery, temperature
It is 35 DEG C, the anti-staining processing of the 4th slot, temperature is 45 DEG C, and the 5th slot and the washing of the 6th slot room temperature, the 7th slot are antistatic and soft
Processing, temperature are 55 DEG C;The stamp fabric washed is subjected to drying tentering by high-temperature forming machine, setting temperature is 140 DEG C,
Walk cloth speed is 15m/ min;The main purpose of washing: removal printing gum, clean dye material loose colour and oil content in raw material,
Improve feel and eliminates electrostatic.Shaping and drying is then by fabric tentering according to finished product requirement into predetermined size, while drying fabric
It scalds and cuts in order to bristle, hot light.
(6) hot pressing, blowing hot wind: aforementioned stamp fabric is heated into round roller by a pair of, heats the temperature setting 110 of round roller
DEG C, so that gold or aluminium paste on stamp fabric is formed a film again, surface is smooth, bright;Fibers straight is blown open using hot wind afterwards, is dried
Air knife is equipped with 4, and air knife mouth width degree is 0.5mm ± 0.05, and air knife and stamp fabric angulation are 90 °, air knife blowing temperature
Degree is 150 °, and air quantity is 14 m3/min, and walk cloth speed is 20m/min.
(7) it post-processes: aforementioned stamp fabric being subjected to hot light, cropping processing again, since terylene compares high temperature resistant, hot light
Temperature is 190 DEG C, and then fabric dividing bound edge is to get finished product.Cropping is then the height high according to practical hair height adjustment cropping, cuts off suede
The whisker in face, the neat high resilience of flannelette, good hand feeling, bright in luster after handling above, the lines flow smoothly for flower pattern, uniformly
Unanimously, property of coincideing is good, and the sense of three-dimensional sense pole belongs to high-grade woollen blanket.