CN103556496B - The production method of a kind of multi-level color concavo-convex offset printing spun silk velvet duplex pringing - Google Patents
The production method of a kind of multi-level color concavo-convex offset printing spun silk velvet duplex pringing Download PDFInfo
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- CN103556496B CN103556496B CN201310536549.8A CN201310536549A CN103556496B CN 103556496 B CN103556496 B CN 103556496B CN 201310536549 A CN201310536549 A CN 201310536549A CN 103556496 B CN103556496 B CN 103556496B
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Abstract
The production method of a kind of multi-level color concavo-convex offset printing spun silk velvet duplex pringing, first combing is carried out to the fine animal fibre of fabric face, fine animal fibre backtwisting is stood, the fine animal fibre that backtwisting is stood enters pre-scalding under the drive of mop band, pre-scalding adopts volume tail feeding mode, fine animal fibre all scalds straight, offset printing is carried out at the reverse side of fabric after scalding, dry, stamp is carried out in the front of fabric, after stamp, fabric is washed, evenly the fine animal fibre of front 30%-50% is moved to the back side with raising machine after washing, again combing is carried out to the fine animal fibre of positive and negative, hot light, reverse side cropping, after cropping, inverse hair arranges to the fine animal fibre of fabric face, determine door width, make finished product.The present invention, by carrying out reverse-offset and front stamp to the fabric after pretreated, carries out the process of secondary stamp to fabric, improves the diversity of product style, save sewing combination process, meanwhile, decrease labour intensity, reduce product defective products rate.
Description
Technical field
The present invention relates to a kind of printing technology, the production method of particularly a kind of multi-level color concavo-convex offset printing spun silk velvet duplex pringing.
Background technology
Traditional dyeing and printing process combines DISCHARGE PRINTING technology and clipping and carving technique carries out stamp to fabric backing, DISCHARGE PRINTING technology is exactly on dyed fabric, its ground colour destroys by the slurry stamped containing reductant or oxidant and local is exposed Bai Dihuo and had color patterned, but its reductant is corrosive to flower roller, dye material Application Range is little, chromatogram is incomplete, cost is high, and production technology is long and complicated, and equipment takes up an area many; And clipping and carving technique makes matte uneven by clipping and carving hand-manipulated, make it have third dimension, but its labor intensive is large, easily occurs artificial operate miss, cause increasing of clipping and carving product defective products.To the front stamp of fabric, fluffed the maula in front to the back side by the back side, make positive and negative flower pattern identical, but the color of back side figure wants light in the color of front description, the feel at the back side does not have the smooth, plentiful of front yet.
Summary of the invention
Technical problem to be solved by this invention is for the deficiencies in the prior art, provides a kind of reasonable in design, can produce the method for the concavo-convex offset printing spun silk velvet duplex pringing of multi-level color.
Technical problem to be solved by this invention is realized by following technical scheme, and the present invention is the production method of a kind of multi-level color concavo-convex offset printing spun silk velvet duplex pringing,
1. preliminary finish:
1.1 cardings: by the cooperation of the suitable roller on " raising machine-high speed brushing machine " and inverse roller, carry out combing to the fine animal fibre of fabric face, make fine animal fibre backtwisting, fluffy, upright;
1.2 scald in advance: first mop band and spacing of ironing roller are set to 70mm, and adopt and compile tail feeding mode, the fine animal fibre of being stood by backtwisting all scalds straight in the process at interval between mop band and ironing roller, burns glossiness, avoids cloth cover to occur fold;
1.3 pre-settings: on setting machine, stamp door width is adjusted to 103% of finished door width, and setting temperature is set to 185 DEG C, and cloth speed control is built in 30m/min, and upper and lower air quantity is all set to 2000 revs/min, carries out pre-setting to the fabric after scalding;
2. stamp
2.1 reverse-offset: the envers after pre-setting make water white offset printing by the flower pattern of design;
2.2 dry: after offset printing, dry fabric, bake out temperature is 175 DEG C;
2.3 front stamps: after oven dry, front stamp is carried out to fabric, rotary screen printed shirting speed is 25m/min, and the slurry amount of giving in the stamp process of front controls penetrating into the high 1/2-1/3 place of hair;
2.4 evaporate: evaporate the fabric after the stamp of front, and evaporating temperature is 180 DEG C, and the time of evaporating is 9-10min;
3. wash
Adopt 11 grooves to wash in order the fabric after evaporating, 1 groove, 2 grooves, 3 grooves, 6 grooves, 9 grooves add cleaning agent, and solution temperature is 40 DEG C, washs fabric; 4 grooves, 5 grooves add alkali, and solution temperature is 60 DEG C, washes away loose colour; 7 grooves, 8 grooves take a policy powder, and solution temperature is 80 DEG C, bleaches fabric; 10 grooves, 11 grooves add softener, carry out soft treatment at normal temperatures to fabric;
4. shape: be 180 DEG C in temperature, wind speed is 18m/min, and upper air quantity is 1000 revs/min, and lower air quantity is in the setting machine of 1800 revs/min, shapes to the fabric after washing, dries.
5. Final finishing
5.1 reverse side fluffings: evenly move the fine animal fibre of front 30%-50% to the back side with raising machine after sizing, then carry out combing to the fine animal fibre of positive and negative, the fabric after combing all scalds once between two natural lustre finishing machines;
5.2 reverse side cropping;
5.3 roll bundle: draw progressive for the fabric after cropping on airflow soft collator that four companies rise, inverse hair is to plucking, arrangement;
6. determine door width, make finished product.
Technical problem to be solved by this invention can also be realized further by following technical scheme, and the slurry used in the printing technology of described front is made up of the raw material of following weight proportioning:
Bleeding agent 2-2.5 thickener 3-4
DISPERSE DYES 40-65 water 28.5-55.
Technical problem to be solved by this invention can also be realized further by following technical scheme, the consumption of the softener selected in described water-washing process is 8-10g/L, the consumption of the sodium hydrosulfite used is 1-3 g/L, use the consumption of alkali for 2-5 g/L.
The present invention is by carrying out reverse-offset and front stamp to pretreated fabric, secondary stamp is carried out to fabric, so both remain the distinctive decorative pattern of composite blanket, color and luster effect, improve the diversity of product style, in turn save sewing combination process, simultaneously, reverse-offset makes matte uneven, enhance definition and the third dimension of decorative pattern profile, reverse-offset substitutes artificial clipping and carving, reduce human operational error, decrease defective products rate, compared with prior art, it is reasonable in design, result of use is good, improve the diversity of product, and decrease labour intensity, reduce product defective products rate.
Detailed description of the invention
For further describing concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not form the restriction to its right.
A production method for multi-level color concavo-convex offset printing spun silk velvet duplex pringing,
1. preliminary finish:
1.1 cardings: by the suitable roller on " raising machine-high speed brushing machine " and the cooperation against roller, combing is carried out to the fine animal fibre of fabric face, make fine animal fibre backtwisting, fluffy, upright, compared with the carding process of traditional " high speed brushing machine-high speed brushing machine ", its mechanism makes the even combing of the fine animal fibre of fabric face, and after combing, soft, warming, the ABRASION RESISTANCE of matte strengthens, and matte combing is even, abundant backtwisting, improves soften and the bulking intensity of matte;
1.2 scald in advance: first mop band and spacing of ironing roller are set to 70mm, adopt and compile tail feeding mode, the fine animal fibre of being stood by backtwisting all scalds straight in the process at interval between mop band and ironing roller, burn glossiness, cloth cover is avoided to occur fold, compile head feeding in lodging shape, compile tail feeding then in piloerection shape, spun silk velvet wants piloerection sense strong;
1.3 pre-settings: on setting machine, stamp door width is adjusted to 103% of finished door width, to reduce the rear expanding amplitude of print, the arc flowers oblique that after reducing print, sizing produces, setting temperature is set to 185 DEG C, cloth speed control is built in 30m/min, and upper and lower air quantity is all set to 2000 revs/min, carries out pre-setting to the fabric after scalding;
2. stamp
2.1 reverse-offset: the envers after pre-setting make water white offset printing by the flower pattern of design, and hair can not played in the back side, material is thus formed reverse side uneven, the clear outward appearance unique products being different from front of pattern profile, and this offset printing water white transparency, not easily wash, be condensed in bottom;
2.2 dry: after offset printing, dry fabric, bake out temperature is 175 DEG C;
2.3 front stamps: after oven dry, front stamp is carried out to fabric, rotary screen printed shirting speed is 25m/min, and the slurry amount of giving in the stamp process of front controls penetrating into the high 1/2-1/3 place of hair;
2.4 evaporate: evaporate the fabric after the stamp of front, and evaporating temperature is 180 DEG C, and the time of evaporating is 9-10min;
3. wash
Adopt 11 grooves to wash in order the fabric after evaporating, 1 groove, 2 grooves, 3 grooves, 6 grooves, 9 grooves add cleaning agent, and solution temperature is 40 DEG C, washs fabric; 4 grooves, 5 grooves add alkali, and solution temperature is 60 DEG C, washes away loose colour; 7 grooves, 8 grooves take a policy powder, and solution temperature is 80 DEG C, bleaches fabric, and the fabric color after bleaching is bright-coloured, not easily fades; 10 grooves, 11 grooves add softener, carry out soft treatment at normal temperatures to fabric, make fabric body reveal smooth, soft, fine and smooth style and the fit advantage of pro-skin;
4. shape: be 180 DEG C in temperature, wind speed is 18m/min, and upper air quantity is 1000 revs/min, and lower air quantity is in the setting machine of 1800 revs/min, shapes to the fabric after washing, dries.
5. Final finishing
5.1 reverse side fluffings: evenly move the fine animal fibre of front 30%-50% to the back side with raising machine after sizing, again combing is carried out to the fine animal fibre of positive and negative, fabric after combing all scalds once between two natural lustre finishing machines, select reasonably fluff technique and enter cloth direction, ensure that spun silk velvet product style is bulk, hair side is stood, pile effects is even, enter cloth smooth, along hair to entering machine, the lodging of reverse side hair side is not stood, kemp, and inverse hair to be stood and bulk to entering machine hair side, is fluffed by reverse side, obtain uneven profile, make the profile of pattern have more third dimension;
5.2 reverse side cropping;
5.3 roll bundle: draw on airflow soft collator that four companies rise by progressive for the fabric after cropping, inverse hair is to plucking, arrangement, fabric is by air transmission and process, without any mechanical traction, avoid the phenomenon such as pleat trace, scratch, spot that fabric produces in arrangement process, produce random hair along hair to entering chance, hair side is smooth, soft, pencil is clear, bulk, not bending, style is fine and smooth to just making for inverse hair;
6. determine door width, make finished product.
The slurry used in the printing technology of described front is made up of the raw material of following weight proportioning:
Bleeding agent 2-2.5 thickener 3-4
DISPERSE DYES 40-65 water 28.5-55.
The consumption of the softener selected in described water-washing process is 8-10g/L, and the consumption of the sodium hydrosulfite used is 1-3 g/L, use the consumption of alkali for 2-5 g/L, such choosing amount mainly considers soft effect and the durability of fabric.
Claims (3)
1. a production method for multi-level color concavo-convex offset printing spun silk velvet duplex pringing, is characterized in that:
1. preliminary finish:
1.1 cardings: by the cooperation of the suitable roller on " raising machine-high speed brushing machine " and inverse roller, carry out combing to the fine animal fibre of fabric face, make fine animal fibre backtwisting, fluffy, upright;
1.2 scald in advance: first mop band and spacing of ironing roller are set to 70mm, and adopt and compile tail feeding mode, the fine animal fibre of being stood by backtwisting all scalds straight in the process at interval between mop band and ironing roller, burns glossiness, avoids cloth cover to occur fold;
1.3 pre-settings: on setting machine, stamp door width is adjusted to 103% of finished door width, and setting temperature is set to 185 DEG C, and cloth speed control is built in 30m/min, and upper and lower air quantity is all set to 2000 revs/min, carries out pre-setting to the fabric after scalding;
2. stamp
2.1 reverse-offset: the envers after pre-setting make water white offset printing by the flower pattern of design;
2.2 dry: after offset printing, dry fabric, bake out temperature is 175 DEG C;
2.3 front stamps: after oven dry, front stamp is carried out to fabric, rotary screen printed shirting speed is 25m/min, and the slurry amount of giving in the stamp process of front controls penetrating into the high 1/2-1/3 place of hair;
2.4 evaporate: evaporate the fabric after the stamp of front, and evaporating temperature is 180 DEG C, and the time of evaporating is 9-10min;
3. wash
Adopt 11 grooves to wash in order the fabric after evaporating, 1 groove, 2 grooves, 3 grooves, 6 grooves, 9 grooves add cleaning agent, and solution temperature is 40 DEG C, washs fabric; 4 grooves, 5 grooves add alkali, and solution temperature is 60 DEG C, washes away loose colour; 7 grooves, 8 grooves take a policy powder, and solution temperature is 80 DEG C, bleaches fabric; 10 grooves, 11 grooves add softener, carry out soft treatment at normal temperatures to fabric;
4. shape: be 180 DEG C in temperature, wind speed is 18m/min, and upper air quantity is 1000 revs/min, and lower air quantity is in the setting machine of 1800 revs/min, shapes to the fabric after washing, dries;
5. Final finishing
5.1 reverse side fluffings: evenly move the fine animal fibre of front 30%-50% to the back side with raising machine after sizing, then carry out combing to the fine animal fibre of positive and negative, the fabric after combing all scalds once between two natural lustre finishing machines;
5.2 reverse side cropping;
5.3 roll bundle: draw progressive for the fabric after cropping on airflow soft collator that four companies rise, inverse hair is to plucking, arrangement;
6. determine door width, make finished product.
2. the production method of multi-level color according to claim 1 concavo-convex offset printing spun silk velvet duplex pringing, is characterized in that: the slurry used in the printing technology of described front is made up of the raw material of following weight proportioning:
Bleeding agent 2-2.5 thickener 3-4
DISPERSE DYES 40-65 water 28.5-55.
3. the production method of multi-level color according to claim 1 concavo-convex offset printing spun silk velvet duplex pringing, it is characterized in that: the consumption of the softener selected in described water-washing process is 8-10g/L, the consumption of the sodium hydrosulfite used is 1-3g/L, use the consumption of alkali for 2-5g/L.
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| CN104963150B (en) * | 2015-06-05 | 2017-06-13 | 无锡雅斯特纺织有限公司 | The processing method that a kind of pile fabrics form decorative pattern |
| CN106400537A (en) * | 2016-06-02 | 2017-02-15 | 湖州新隆龙丝绸印花有限公司 | Printing process |
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| CN107164984A (en) * | 2017-05-25 | 2017-09-15 | 江苏工程职业技术学院 | A kind of method of suede class fabric colour image and fine hair stereo concave-convex pattern one-step method stamp |
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| CN1098458A (en) * | 1994-06-23 | 1995-02-08 | 李秉仁 | The printing method of pure wool double-faced raised pile printed fabric and product |
| CN1114699A (en) * | 1994-11-11 | 1996-01-10 | 天津市提花织物厂 | Napping concave and convex technology of textile fabrics |
| CN101564256A (en) * | 2009-04-30 | 2009-10-28 | 常熟市锦绣经纬编有限公司 | Double-sided lamb cashmere blanket and processing method thereof |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1098458A (en) * | 1994-06-23 | 1995-02-08 | 李秉仁 | The printing method of pure wool double-faced raised pile printed fabric and product |
| CN1114699A (en) * | 1994-11-11 | 1996-01-10 | 天津市提花织物厂 | Napping concave and convex technology of textile fabrics |
| CN101564256A (en) * | 2009-04-30 | 2009-10-28 | 常熟市锦绣经纬编有限公司 | Double-sided lamb cashmere blanket and processing method thereof |
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Denomination of invention: Production method for embossed offset-printed spun silk velvet duplex prints with multi-level colors Effective date of registration: 20170307 Granted publication date: 20151021 Pledgee: Bank of China Limited by Share Ltd Lianyungang branch Pledgor: LIANYUNGANG YINGYOU LICHENG PLUSH CO., LTD. Registration number: 2017990000158 |
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Date of cancellation: 20181114 Granted publication date: 20151021 Pledgee: Bank of China Limited by Share Ltd Lianyungang branch Pledgor: LIANYUNGANG YINGYOU LICHENG PLUSH CO., LTD. Registration number: 2017990000158 |
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Effective date of registration: 20200924 Address after: No.9, Industrial Avenue, Guanyun Economic Development Zone, Lianyungang City, Jiangsu Province 222000 Patentee after: Lianyungang Yingyou Xinlicheng Textile Technology Co.,Ltd. Address before: 222000, Jiangsu, Lianyungang province Sinpo District Road West Zhenxing Road South Patentee before: LIANYUNGANG YINGYOU LICHENG PLUSH Co.,Ltd. |