CN114351390A - Antibacterial flame-retardant crystal velvet fabric and production process thereof - Google Patents
Antibacterial flame-retardant crystal velvet fabric and production process thereof Download PDFInfo
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- CN114351390A CN114351390A CN202111627663.2A CN202111627663A CN114351390A CN 114351390 A CN114351390 A CN 114351390A CN 202111627663 A CN202111627663 A CN 202111627663A CN 114351390 A CN114351390 A CN 114351390A
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- grey cloth
- crystal
- semi
- card clothing
- crystal velvet
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- 239000004744 fabric Substances 0.000 title claims abstract description 79
- 239000013078 crystal Substances 0.000 title claims abstract description 54
- 239000003063 flame retardant Substances 0.000 title claims abstract description 23
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims abstract description 27
- 238000011282 treatment Methods 0.000 claims abstract description 23
- 238000010409 ironing Methods 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000009960 carding Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 15
- 210000002268 wool Anatomy 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000004043 dyeing Methods 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims abstract description 4
- 238000010009 beating Methods 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000008234 soft water Substances 0.000 claims abstract description 4
- 238000005406 washing Methods 0.000 claims abstract description 4
- 230000037303 wrinkles Effects 0.000 claims abstract description 4
- 239000011265 semifinished product Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 8
- 230000003068 static effect Effects 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000000047 product Substances 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 4
- 239000000523 sample Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 229910001651 emery Inorganic materials 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- -1 silver ions Chemical class 0.000 claims description 3
- 210000004209 hair Anatomy 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000000975 dye Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Abstract
The embodiment of the invention discloses a production process of an antibacterial flame-retardant crystal velvet fabric, which comprises the following steps: step 100, pre-shaping and secondary shaping are carried out on the grey cloth so as to improve the flatness of the grey cloth and reduce wrinkles and creases; 200, allowing the grey cloth subjected to shaping treatment to sequentially pass through a carding machine provided with a plurality of card clothing for primary carding; 300, repeatedly beating the wool surface of the combed grey cloth through a ironing roller with grooves under the high-temperature action of the ironing roller to form a semi-finished crystal wool product; step 400, dip-dyeing the semi-finished crystal velvet into post-treatment liquid; and 500, soaping, napping, washing with soft water and drying the dip-dyed semi-finished crystal velvet according to the sequence to obtain the crystal velvet fabric. The invention realizes the treatment of the fluff by using various processes, so that the prepared crystal fluff has higher quality fluff and also has antibacterial and flame retardant capabilities.
Description
Technical Field
The embodiment of the invention relates to the technical field of fabrics, and particularly relates to an antibacterial flame-retardant crystal velvet fabric and a production process thereof.
Background
The crystal velvet belongs to chemical fiber or after-finishing fabric, and the raw material of the crystal velvet is terylene. And as the use surface of the crystal velvet is continuously expanded, the application scenes are more and more, and the functional requirements on the crystal velvet are more and more accordingly. For example, the antibacterial flame retardant has become the most basic requirement, but in the process of manufacturing the crystal velvet, the velvet surface needs to be treated for many times to meet the use requirement, and when the antibacterial flame retardant and other functional treatments are added, the treatment effect of the velvet surface is affected.
Disclosure of Invention
Therefore, the embodiment of the invention provides an antibacterial flame-retardant crystal velvet fabric and a production process thereof, and aims to solve the problem that the velvet surface is affected by a treatment process with additional functions in the prior art.
In order to achieve the above object, an embodiment of the present invention provides the following:
a production process of an antibacterial flame-retardant crystal velvet fabric comprises the following steps:
step 100, pre-shaping and secondary shaping are carried out on the grey cloth so as to improve the flatness of the grey cloth and reduce wrinkles and creases;
200, passing the grey cloth after the shaping treatment through a carding machine provided with a plurality of card clothing in sequence for primary carding, wherein no less than three groups of card clothing are arranged in the advancing direction of the grey cloth;
300, repeatedly beating the wool surface of the combed grey cloth through a ironing roller with grooves under the high-temperature action of the ironing roller to form a semi-finished crystal wool product;
step 400, dip-dyeing the semi-finished crystal wool product into post-treatment liquid, wherein the post-treatment liquid is a liquid fire retardant containing silver ions;
and 500, soaping, napping, washing with soft water and drying the dip-dyed semi-finished crystal velvet according to the sequence to obtain the crystal velvet fabric.
As a preferred embodiment of the present invention, in step 100, the specific steps of performing the pre-shaping are:
the grey cloth is unfolded, and atomized water is uniformly sprayed on the grey cloth, so that the grey cloth is uniformly adhered with the atomized water;
the grey cloth adhered with atomized water is heated indirectly by steam to keep the temperature and the humidity of the grey cloth to fluctuate within 10 percent of the specified value;
stretching the flannel blanks when the flannel blanks are all within the specified temperature and humidity range, and rapidly cooling the stretched flannel blanks;
wherein the stretching comprises at least two directions;
the specific steps of secondary shaping are completely the same as those of pre-shaping, and the difference is that the temperature of the secondary shaping is 60-90% of the temperature of the pre-shaping.
As a preferable scheme of the invention, the temperature for pre-setting is 200-220 ℃, and the pre-setting time is not less than 90 seconds.
As a preferred embodiment of the present invention, in step 200, the specific steps of performing the first combing on the grey cloth are:
the depth of the card clothing is adjusted, and the depth of the card clothing is deepened in sequence according to the advancing direction of the grey cloth by a plurality of groups of card clothing;
each card clothing is wrapped with a rubber sleeve with a smooth surface, other contact positions of the rubber sleeve and the card clothing are provided with insulating sleeves, electric control probes for conducting static electricity are arranged on the insulating sleeves at set intervals, and the rubber sleeves are provided with V-shaped openings facing the grey cloth;
wherein: the bending directions of the steel needles on the card clothing are the same, and the depth of the two adjacent groups of card clothing is not more than 20% of the depth of the front card clothing.
As a preferred aspect of the present invention, in step 300, live hairs or dead hairs may be formed according to a direction of the reversed hairs or the forward hairs, respectively, during the process of ironing the raw fabric.
According to a preferable scheme of the invention, the ironing roller is a double roller, and the ironing temperature of the ironing roller of the double roller is 90-120 ℃ and 160-200 ℃ in sequence according to the feeding direction.
As a preferable embodiment of the present invention, in step 400, a specific method of padding the post-treatment liquid is:
firstly, mounting a crystal velvet semi-finished product on two conveying rollers according to the feeding direction;
the post-treatment liquid is prepared according to a specified proportion and is inverted in the container and passes through two conveying rollers;
the conveying rollers drive the crystal velvet semi-finished product to periodically shake, and the distance between the two conveying rollers is also dynamically adjusted.
As a preferred scheme of the invention, the specific steps of napping the crystal velvet semi-finished product comprise the following steps:
fluffing, namely picking up fibers of the crystal velvet semi-finished product by using dense needles or thorns to form a layer of velvet blank;
sanding, wherein the semi-finished product of the crystal velvet is sanded out of the pile through a emery grinding roller coated by carborundum by a sanding machine under certain tension so as to improve the fineness of the velvet;
the bristles are used for brushing down or reversely brushing the fluff in the same direction through the hairbrush, so that all the fluff falls down in the same direction.
In addition, the invention also provides the crystal velvet fabric prepared based on the preparation method.
The embodiment of the invention has the following advantages:
the invention realizes the treatment of the fluff by using various processes, and adds the dip-dyeing process in the fluff treatment process, so that the prepared crystal fluff has high-quality fluff and also has antibacterial and flame-retardant capabilities.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
Fig. 1 is a schematic flow chart in an embodiment of the present invention.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figure 1, the invention provides a production process of an antibacterial flame-retardant crystal velvet fabric, which comprises the following steps:
and step 100, pre-shaping and secondary shaping are carried out on the grey cloth so as to improve the flatness of the grey cloth and reduce wrinkles and creases.
In step 100, the specific steps of performing the pre-shaping are:
the grey cloth is unfolded, and atomized water is uniformly sprayed on the grey cloth, so that the grey cloth is uniformly adhered with the atomized water;
the grey cloth adhered with atomized water is heated indirectly by steam to keep the temperature and the humidity of the grey cloth to fluctuate within 10 percent of the specified value;
stretching the flannel blanks when the flannel blanks are all within the specified temperature and humidity range, and rapidly cooling the stretched flannel blanks;
wherein the stretching comprises at least two directions;
the specific steps of secondary shaping are completely the same as those of pre-shaping, and the difference is that the temperature of the secondary shaping is 60-90% of the temperature of the pre-shaping.
The temperature for pre-setting is 200-220 ℃, and the pre-setting time is not less than 90 seconds.
The pre-setting and the secondary setting are mainly to remold the fabric structure at a high temperature state to obtain stable width and unit area quality, eliminate folds and creases caused in the previous processing and level the fabric surface. In the invention, the fabric is remolded in a multi-time mode so as to avoid the adverse effect of single setting on the fabric.
And 200, passing the grey cloth subjected to shaping treatment through a carding machine provided with a plurality of card clothing in sequence for primary carding, wherein no less than three groups of card clothing are arranged in the advancing direction of the grey cloth.
Carding is to uniformly comb off the nodes in the flannel surface yarns through steel needles on card clothing by a carding machine provided with a plurality of card clothing, so as to reduce the entanglement among the villi, ensure the orientation and the looseness to be consistent, and facilitate the subsequent hot polishing processing. The bending direction of the steel needles on the card clothing is the same, and the longer and thicker the fluff, the greater the speed and the pressure of carding.
The specific steps of carding the grey cloth for the first time are as follows:
the depth of the card clothing is adjusted, and the depth of the card clothing is deepened in sequence according to the advancing direction of the grey cloth by a plurality of groups of card clothing;
each card clothing is wrapped with a rubber sleeve with a smooth surface, other contact positions of the rubber sleeve and the card clothing are provided with insulating sleeves, electric control probes for conducting static electricity are arranged on the insulating sleeves at set intervals, and the rubber sleeves are provided with V-shaped openings facing the grey cloth;
wherein: the bending directions of the steel needles on the card clothing are the same, and the depth of the two adjacent groups of card clothing is not more than 20% of the depth of the front card clothing.
In the invention, the requirement of fluffiness (looseness) is difficult to achieve only by a carding mode, so that the function of static electricity is considered in the carding process, the looseness is improved by the static electricity generated in the continuous carding process, meanwhile, in order to prevent the discharge phenomenon caused by the over-focused static electricity, all structures and a fabric contact structure adopt an insulation structure, and a probe is arranged in an electric control mode to realize the discharge of the static electricity at regular time or according to a monitoring structure.
And 300, passing the combed grey cloth through a ironing roller with grooves, and repeatedly beating the wool surface of the grey cloth under the high-temperature action of the ironing roller to form a semi-finished product of the crystal velvet.
The ironing polishing is to repeatedly flap the fluff surface of the fluff fabric under the high-temperature condition through an ironing roller with grooves to rearrange and solidify the internal structure of the polyester fiber, so that the fluff surface is plump, fluffy, straight and bright.
During the process of ironing the grey cloth, live hairs or dead hairs can be respectively formed according to the direction of falling hairs or down hairs.
The hot roller is a double roller, the hot roller of the double roller has hot light temperature of 90-120 ℃ and 160-200 ℃ in sequence according to the feeding direction, and the hot roller is heated by heat conduction oil and electricity.
Step 400, dip-dyeing the semi-finished crystal wool product into post-treatment liquid, wherein the post-treatment liquid is a liquid fire retardant containing silver ions.
The specific method of the dip dyeing post-treatment liquid comprises the following steps:
firstly, mounting a crystal velvet semi-finished product on two conveying rollers according to the feeding direction;
the post-treatment liquid is prepared according to a specified proportion and is inverted in the container and passes through two conveying rollers;
the conveying roller drives quartzy fine hair semi-manufactured goods to be periodic rocking, promotes the even degree of aftertreatment liquid to distance between two conveying rollers is also in dynamic adjustment, and the distance between two conveying rollers changes, can realize the drawing to the cloth, makes inside the dip-dye dyestuff permeates the fibre cloth, in order to reach fire-retardant antibiotic purpose.
And 500, soaping, napping, washing with soft water and drying the dip-dyed semi-finished crystal velvet according to the sequence to obtain the crystal velvet fabric.
The method specifically comprises the following steps of:
fluffing, namely picking up fibers of the crystal velvet semi-finished product by using dense needles or thorns to form a layer of velvet blank;
sanding, wherein the semi-finished product of the crystal velvet is sanded out of the pile through a emery grinding roller coated by carborundum by a sanding machine under certain tension so as to improve the fineness of the velvet;
the bristles are used for brushing down or reversely brushing the fluff in the same direction through the hairbrush, so that all the fluff falls down in the same direction.
In addition, the invention also provides the crystal velvet fabric prepared based on the preparation method.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (9)
1. The production process of the antibacterial flame-retardant crystal velvet fabric is characterized by comprising the following steps of:
step 100, pre-shaping and secondary shaping are carried out on the grey cloth so as to improve the flatness of the grey cloth and reduce wrinkles and creases;
200, passing the grey cloth after the shaping treatment through a carding machine provided with a plurality of card clothing in sequence for primary carding, wherein no less than three groups of card clothing are arranged in the advancing direction of the grey cloth;
300, repeatedly beating the wool surface of the combed grey cloth through a ironing roller with grooves under the high-temperature action of the ironing roller to form a semi-finished crystal wool product;
step 400, dip-dyeing the semi-finished crystal wool product into post-treatment liquid, wherein the post-treatment liquid is a liquid fire retardant containing silver ions;
and 500, soaping, napping, washing with soft water and drying the dip-dyed semi-finished crystal velvet according to the sequence to obtain the crystal velvet fabric.
2. The production process of the antibacterial flame-retardant crystal velvet fabric according to claim 1, wherein in the step 100, the specific steps of pre-shaping are as follows:
the grey cloth is unfolded, and atomized water is uniformly sprayed on the grey cloth, so that the grey cloth is uniformly adhered with the atomized water;
the grey cloth adhered with atomized water is heated indirectly by steam to keep the temperature and the humidity of the grey cloth to fluctuate within 10 percent of the specified value;
stretching the flannel blanks when the flannel blanks are all within the specified temperature and humidity range, and rapidly cooling the stretched flannel blanks;
wherein the stretching comprises at least two directions;
the specific steps of secondary shaping are completely the same as those of pre-shaping, and the difference is that the temperature of the secondary shaping is 60-90% of the temperature of the pre-shaping.
3. The production process of the antibacterial flame-retardant crystal velvet fabric according to claim 2, wherein the presetting temperature is 200-220 ℃ and the presetting time is not less than 90 seconds.
4. The production process of the antibacterial flame-retardant crystal velvet fabric according to claim 1, wherein in the step 200, the specific steps of carding the grey fabric for the first time are as follows:
the depth of the card clothing is adjusted, and the depth of the card clothing is deepened in sequence according to the advancing direction of the grey cloth by a plurality of groups of card clothing;
each card clothing is wrapped with a rubber sleeve with a smooth surface, other contact positions of the rubber sleeve and the card clothing are provided with insulating sleeves, electric control probes for conducting static electricity are arranged on the insulating sleeves at set intervals, and the rubber sleeves are provided with V-shaped openings facing the grey cloth;
wherein: the bending directions of the steel needles on the card clothing are the same, and the depth of the two adjacent groups of card clothing is not more than 20% of the depth of the front card clothing.
5. The production process of the antibacterial flame-retardant crystal velvet fabric according to claim 1, wherein in the step 300, live wool or dead wool can be respectively formed according to the direction of reversed wool or along wool in the process of the gray fabric ironing.
6. The production process of the antibacterial flame-retardant crystal velvet fabric according to claim 5, wherein the ironing roller is a double roller, and the ironing temperature of the double roller is 90-120 ℃ and 160-200 ℃ in sequence according to the feeding direction.
7. The production process of the antibacterial flame-retardant crystal velvet fabric according to claim 1, wherein in the step 400, the specific method of the dip-dyeing post-treatment liquid is as follows:
firstly, mounting a crystal velvet semi-finished product on two conveying rollers according to the feeding direction;
the post-treatment liquid is prepared according to a specified proportion and is inverted in the container and passes through two conveying rollers;
the conveying rollers drive the crystal velvet semi-finished product to periodically shake, and the distance between the two conveying rollers is also dynamically adjusted.
8. The production process of the antibacterial flame-retardant crystal velvet fabric according to claim 1, wherein the specific steps of napping the crystal velvet semi-finished product comprise the following steps:
fluffing, namely picking up fibers of the crystal velvet semi-finished product by using dense needles or thorns to form a layer of velvet blank;
sanding, wherein the semi-finished product of the crystal velvet is sanded out of the pile through a emery grinding roller coated by carborundum by a sanding machine under certain tension so as to improve the fineness of the velvet; the bristles are used for brushing down or reversely brushing the fluff in the same direction through the hairbrush, so that all the fluff falls down in the same direction.
9. A crystal velvet fabric prepared by the preparation method of any one of claims 1 to 8.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111627663.2A CN114351390A (en) | 2021-12-29 | 2021-12-29 | Antibacterial flame-retardant crystal velvet fabric and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111627663.2A CN114351390A (en) | 2021-12-29 | 2021-12-29 | Antibacterial flame-retardant crystal velvet fabric and production process thereof |
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| CN114351390A true CN114351390A (en) | 2022-04-15 |
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Application publication date: 20220415 |