CN105063949A - Fabric brushing process - Google Patents
Fabric brushing process Download PDFInfo
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- CN105063949A CN105063949A CN201510416831.1A CN201510416831A CN105063949A CN 105063949 A CN105063949 A CN 105063949A CN 201510416831 A CN201510416831 A CN 201510416831A CN 105063949 A CN105063949 A CN 105063949A
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Abstract
A fabric brushing process comprises dyeing and finishing operation and is characterized in that the dyeing and finishing operation comprises the following steps: 1), loop drying of a blank; 2), scutching and rolling with a fuzzing agent; 3), brushing; 4), setting. The fabric brushing process has the following steps: in the fabric brushing process, the steps including blank loop drying, scutching and rolling with the fuzzing agent, high-temperature setting and the like are added, specific processes are optimized, so that the dyelot chromatism is basically avoided for the fabric brushing style, the gram weight is easier to control, and the shrinkage is stable.
Description
Technical field
The invention belongs to textile technology field, be specifically related to a kind of fabric bristle technique.
Background technology
Bristle is a kind of processing step in textile industry, that is, adopt brushing machine to fabric or other object, is manufactured the method for spiral method or roller bearing rotation, remove the foreign material of fabric face or make the fine hair of fabric more neatly plentiful by extruding monofilament.
At present, when brushing operation is carried out to fabric, following steps are generally comprised: open width washing, dehydration, High Temperature Pre sizing, high temperature engine dyeing are washed, dewater, dry, rolled auxiliary agent, plucking, multiple sizing; Also have and adopt following steps: the sizing of blank High Temperature Pre, high temperature engine dyeing are washed, dewater, dry, roll auxiliary agent, plucking, multiple sizing.In above processing step, there is following problem: because the reason of fabric uneven color, and the destabilizing factor of each procedure before bristle, cause the bristle style between different colours, different cylinder to be difficult to reach consistent; In addition, because brushing machine is straight all larger to tension force, the fabric after bristle laterally retraction all can be relatively more serious, and after plucking during crystallization operation, low-temperature shaped shrinkage can be bad, if high-temperature shaping, can affect again the fastness of fabric.
Therefore, need a kind of new bristle technique, solve flat brush hair side material bristle style unstable, and the technical problem of shrinkage instability.
Summary of the invention
For deficiency of the prior art, the invention provides a kind of fabric bristle technique, the bristle style of the fabric after bristle is stablized, stable shrinkage rate.
The present invention is achieved through the following technical solutions.
A kind of fabric bristle technique, comprises dyeing and finishing operation, it is characterized in that, described dyeing and finishing operation comprises the following steps: 1) blank ring dries; 2) open-width rolls raising agent; 3) bristle; 4) shape.
Be difficult to for fabric bristle technique of the prior art the problem solving bristle style and shrinkage instability, the present invention has made improvement to fabric bristle technique.In the present invention, the baking of heat energy ring is carried out to blank, fabric is bounced back fully, fiber fluffy, more benefit follow-up bristle; Open-width is carried out to fabric and rolls raising agent, make fabric smooth, soft, and more easily fluff; After plucking, fabric is shaped, is specially high-temperature shaping, make a width, grammes per square metre, bristle style all high temperature surely live, make follow-up technique can not affect style and grammes per square metre.
As preferably, described blank ring dries step and comprises: be positioned over by fabric in ring baking machine and carry out ring baking, and it is 90 DEG C ~ 130 DEG C that ring dries temperature, and it is 15 ~ 30 minutes that ring dries the time; Cooling step.
As preferably, described open-width is rolled raising agent step and is comprised: by the fabric dried through ring, on setting machine, open-width rolls raising agent, and the stock tank of setting machine comprises: raising agent 5 ~ 15g/L, softener 20 ~ 30g/L, bleeding agent 1 ~ 6g/L; Setting machine temperature is set as 110 DEG C ~ 130 DEG C, and the speed of a motor vehicle is 10 ~ 30 ms/min, air quantity 100%, and door width is set as 110% of fabric door width, overfeed ratio 5 ~ 15%.
As preferably, in described fixating shape step, temperature is set as 180 DEG C ~ 200 DEG C, and the speed of a motor vehicle is 10 ~ 30 ms/min, and air quantity is 50% ~ 100%.
As preferably, described dyeing and finishing operation is further comprising the steps of: dyeing, dehydration, multiple sizing; In described multiple fixating shape step, temperature is set as 100 DEG C ~ 130 DEG C, the speed of a motor vehicle 20 ~ 30 ms/min, overfeed ratio 10 ~ 30%.
Compared with prior art, the present invention has following beneficial effect: in fabric bristle technique of the present invention, add that blank ring dries, open-width rolls the step such as raising agent, high-temperature shaping, and by the optimization to concrete technology, make the bristle style of fabric substantially poor without cylinder, grammes per square metre is more prone to control, and stable shrinkage rate.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is described further.
In following embodiment, raising agent used is multivalence alcohol interfacial agent inductor, such as raising agent FS-202; Softener used is silicone based softener, such as, be the amido silicon oil finishing agent of JF-303-30 purchased from the model of the south of the River, Jiashan textile material Co., Ltd; Described bleeding agent is fatty alcohol-polyoxyethylene ether.
Embodiment one
Blank technology:
Step 1: raw material prepares: 75D/72F polyester fiber.
Step 2: choose the warp knitting machine that plane No. is 28G, adopt mechanical type or electronic type warp let-off mode, warp run-in is 1690 ~ 1940mm, and blank finished product grammes per square metre is 200 ~ 300g/m
2.
Dyeing and finishing operates:
Step 3: blank ring dries technique: will weave gained fabric and be positioned in ring baking machine, 90 DEG C of heat energy rings dry 30 minutes, 5 minutes cool times, air quantity 75%.
Step 4: open-width rolls raising agent technique: by the fabric through step 3, on setting machine, open-width rolls raising agent, in the stock tank of setting machine, add raising agent 5g/L, softener 30g/L, bleeding agent 1g/L, setting machine temperature sets 110 DEG C, the speed of a motor vehicle 20 ms/min, air quantity 100%, door width is set as 110% of step 3 gained fabric door width, overfeed ratio 5%.
Step 5: bristle technique: step 4 gained fabric is carried out bristle, chooses 36 roller brushing machines, the speed of a motor vehicle 10 ms/min, and napper tension force does not occur creasing being as the criterion with cloth cover.
Step 6: high-temperature shaping technique: temperature sets 200 DEG C of sizings, the speed of a motor vehicle 20 ms/min, air quantity 80%, the setting of door width and overfeed ratio grammes per square metre density as requested and determining.
Step 7: dyeing: step 6 gained fabric is carried out normal process dyeing.
Step 8: dewatering process: the fabric through step 7 is dewatered, dehydrating speed is 800 turns;
Step 9: multiple setting process: step 8 gained fabric is carried out multiple sizing, and temperature sets 130 DEG C of sizings, the speed of a motor vehicle 20 ms/min, and overfeed ratio 30%, the setting of door width is consistent with pre-setting.
In present embodiment, the bristle style of the fabric obtained is substantially poor without cylinder, and stable shrinkage rate.
Embodiment two
Blank technology:
Step 1: raw material prepares: 150D/144F polyester fiber.
Step 2: knitting: choosing plane No. is that 20G large circle machine is weaved, adopt the defeated yarn mode of active type, during defeated yarn, scored surface loop length the 1st tunnel is 11.5 ~ 13cm, 3rd tunnel is 8 ~ 9cm, front loop length (the 2nd, 4 tunnels) is 14 ~ 16cm, and fabric finished product grammes per square metre is at 150 ~ 200g/m
2.
Step 3: arranging by machine cuing open width clot, to ensure cloth surface evenness, avoiding cloth cover folding line.
Dyeing and finishing operates:
Step 4: blank ring dries technique: will weave gained fabric and be positioned in ring baking machine, 100 DEG C of heat energy rings dry 25 minutes, 5 minutes cool times, air quantity 75%.
Step 5: open-width rolls raising agent technique: by the fabric through step 4, on setting machine, open-width rolls raising agent, in the stock tank of setting machine, add raising agent 5g/L, softener 20g/L, bleeding agent 5g/L, setting machine temperature sets 130 DEG C, the speed of a motor vehicle 10 ms/min, air quantity 100%, door width is set as 110% of step 3 gained fabric door width, overfeed ratio 15%.
Step 6: bristle technique: step 5 gained fabric is carried out bristle, chooses 24 roller brushing machines, the speed of a motor vehicle 10 meters, and napper tension force does not occur creasing being as the criterion with cloth cover.
Step 7: high-temperature shaping technique: temperature sets 190 DEG C of sizings, the speed of a motor vehicle 20 ms/min, air quantity 70%, the setting of door width and overfeed ratio grammes per square metre density as requested and determining.
Step 8: dyeing: step 7 gained fabric is carried out normal process dyeing.
Step 9: dewatering process: the fabric through step 8 is dewatered, dehydrating speed is 500 turns;
Step 10: multiple setting process: step 9 gained fabric is carried out multiple sizing, and temperature sets 100 DEG C of sizings, the speed of a motor vehicle 25 ms/min, and overfeed ratio 25%, the setting of door width is consistent with pre-setting.
In present embodiment, the bristle style of the fabric obtained is substantially poor without cylinder, and stable shrinkage rate.
Embodiment three
Blank technology:
Step 1: raw material prepares: 75D/72F polyester fiber.
Step 2: choose the warp knitting machine that plane No. is 32G, adopt mechanical type or electronic type warp let-off mode, warp run-in is 1690 ~ 1940mm, and blank finished product grammes per square metre is 200 ~ 300g/m
2.
Dyeing and finishing operates:
Step 3: blank ring dries technique: will weave gained fabric and be positioned in ring baking machine, 120 DEG C of heat energy rings dry 15 minutes, 5 minutes cool times, air quantity 75%.
Step 4: open-width rolls raising agent technique: by the fabric through step 3, on setting machine, open-width rolls raising agent, in the stock tank of setting machine, add raising agent 10g/L, softener 20g/L, bleeding agent 5g/L, setting machine temperature sets 130 DEG C, the speed of a motor vehicle 15 ms/min, air quantity 100%, door width is set as 110% of step 3 gained fabric door width, overfeed ratio 10%.
Step 5: bristle technique: step 4 gained fabric is carried out bristle, chooses 36 roller brushing machines, the speed of a motor vehicle 8 ms/min, and napper tension force does not occur creasing being as the criterion with cloth cover.
Step 6: high-temperature shaping technique: temperature sets 180 DEG C of sizings, the speed of a motor vehicle 10 ms/min, air quantity 50%, the setting of door width and overfeed ratio grammes per square metre density as requested and determining.
Step 7: dyeing: step 6 gained fabric is carried out normal process dyeing.
Step 8: dewatering process: the fabric through step 7 is dewatered, dehydrating speed is 450 turns;
Step 9: setting process: shaped by step 8 gained fabric, temperature sets 130 DEG C of sizings, the speed of a motor vehicle 25 ms/min, and overfeed ratio 15%, the setting of door width is consistent with pre-setting.
In present embodiment, the bristle style of the fabric obtained is substantially poor without cylinder, and stable shrinkage rate.
Embodiment four
Blank technology:
Step 1: raw material prepares: 150D/144F polyester fiber.
Step 2: knitting: choosing plane No. is that 28G large circle machine is weaved, adopt the defeated yarn mode of active type, during defeated yarn, scored surface loop length the 1st tunnel is 11.5cm ~ 13cm, 3rd tunnel is 8cm ~ 9cm, front loop length (the 2nd, 4 tunnels) is 14cm ~ 16cm, and fabric finished product grammes per square metre is at 150 ~ 200g/m
2.
Step 3: arranging by machine cuing open width clot, to ensure cloth surface evenness, avoiding cloth cover folding line.
Dyeing and finishing operates:
Step 4: blank ring dries technique: will weave gained fabric and be positioned in ring baking machine, 130 DEG C of heat energy rings dry 20 minutes, 5 minutes cool times, air quantity 75%.
Step 5: open-width rolls raising agent technique: by the fabric through step 4, on setting machine, open-width rolls raising agent, in the stock tank of setting machine, add raising agent 15g/L, softener 25g/L, bleeding agent 6g/L, setting machine temperature sets 130 DEG C, the speed of a motor vehicle 30 ms/min, air quantity 100%, door width is set as 110% of step 3 gained fabric door width, overfeed ratio 15%.
Step 6: bristle technique: step 5 gained fabric is carried out bristle, chooses 36 roller brushing machines, the speed of a motor vehicle 12 ms/min, and napper tension force does not occur creasing being as the criterion with cloth cover.
Step 7: high-temperature shaping technique: temperature sets 200 DEG C of sizings, the speed of a motor vehicle 30 ms/min, air quantity 100%, the setting of door width and overfeed ratio grammes per square metre density as requested and determining.
Step 8: dyeing: step 7 gained fabric is carried out normal process dyeing.
Step 9: dewatering process: the fabric through step 8 is dewatered, dehydrating speed is 500 turns;
Step 10: setting process: shaped by step 9 gained fabric, temperature sets 130 DEG C of sizings, the speed of a motor vehicle 30 ms/min, and overfeed ratio 10%, the setting of door width is consistent with pre-setting.
In present embodiment, the bristle style of the fabric obtained is substantially poor without cylinder, and stable shrinkage rate.
Fabric obtained in above embodiment carried out feel, dry the test of the aspects such as shrink, filoplume, compared to the fabric that traditional handicraft is produced, the fabric in embodiments of the invention is more well-pressed, and less filoplume that shrinks is plentiful, and cylinder difference is little, and Data Comparison is as follows.
Protection scope of the present invention includes but not limited to above embodiment, and protection scope of the present invention is as the criterion with claims, and any replacement that those skilled in the art will find apparent that, distortion, improvement made this technology all falls into protection scope of the present invention.
Claims (5)
1. a fabric bristle technique, comprises dyeing and finishing operation, it is characterized in that, described dyeing and finishing operation comprises the following steps: 1) blank ring dries; 2) open-width rolls raising agent; 3) bristle; 4) shape..
2. a kind of fabric bristle technique according to claim 1, is characterized in that, described blank ring dries step and comprises: be positioned over by fabric in ring baking machine and carry out ring baking, and it is 90 DEG C ~ 130 DEG C that ring dries temperature, and it is 15 ~ 30 minutes that ring dries the time; Cooling step.
3. a kind of fabric bristle technique according to claim 2, it is characterized in that, described open-width is rolled raising agent step and is comprised: by the fabric dried through ring, on setting machine, open-width rolls raising agent, the stock tank of setting machine comprises: raising agent 5 ~ 15g/L, softener 20 ~ 30g/L, bleeding agent 1 ~ 6g/L; Setting machine temperature is set as 110 DEG C ~ 130 DEG C, and the speed of a motor vehicle is 10 ~ 30 ms/min, air quantity 100%, and door width is set as 110% of fabric door width, overfeed ratio 5 ~ 15%.
4. a kind of fabric bristle technique according to claim 3, is characterized in that, in described fixating shape step, temperature is set as 180 DEG C ~ 200 DEG C, and the speed of a motor vehicle is 10 ~ 30 ms/min, and air quantity is 50% ~ 100%.
5. a kind of fabric bristle technique according to any one of Claims 1-4, is characterized in that, described dyeing and finishing operation is further comprising the steps of: dyeing, dehydration, multiple sizing; In described multiple fixating shape step, temperature is set as 100 DEG C ~ 130 DEG C, the speed of a motor vehicle 20 ~ 30 ms/min, overfeed ratio 10 ~ 30%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510416831.1A CN105063949A (en) | 2015-07-16 | 2015-07-16 | Fabric brushing process |
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| CN201510416831.1A CN105063949A (en) | 2015-07-16 | 2015-07-16 | Fabric brushing process |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107447416A (en) * | 2017-08-13 | 2017-12-08 | 浙江雅雪染整有限公司 | A kind of modified technique of the anti-PYTHON of fabric fluffing |
| CN107558056A (en) * | 2017-08-30 | 2018-01-09 | 浙江云中马布业股份有限公司 | Padding machine replaces forming machine feeding presetting technology |
| CN108914333A (en) * | 2018-08-17 | 2018-11-30 | 宁波大千纺织品有限公司 | A kind of high light sensation, silk like fabric velvet are knitted the preparation method of fabric |
| CN109183339A (en) * | 2018-09-13 | 2019-01-11 | 刘汉星 | A kind of manufacturing method of the highly dense knitted anderwear fabric ball woll suede of principle of readjustment, restructuring, consolidation and improvement |
| CN110485038A (en) * | 2019-08-21 | 2019-11-22 | 宁波大千纺织品有限公司 | A kind of preparation method of differential one step sprinning lint knitting fabric |
| CN112048908A (en) * | 2020-09-01 | 2020-12-08 | 浙江传化化学品有限公司 | Processing technology of composite texturing oil agent and flannelette |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107447416A (en) * | 2017-08-13 | 2017-12-08 | 浙江雅雪染整有限公司 | A kind of modified technique of the anti-PYTHON of fabric fluffing |
| CN107558056A (en) * | 2017-08-30 | 2018-01-09 | 浙江云中马布业股份有限公司 | Padding machine replaces forming machine feeding presetting technology |
| CN108914333A (en) * | 2018-08-17 | 2018-11-30 | 宁波大千纺织品有限公司 | A kind of high light sensation, silk like fabric velvet are knitted the preparation method of fabric |
| CN109183339A (en) * | 2018-09-13 | 2019-01-11 | 刘汉星 | A kind of manufacturing method of the highly dense knitted anderwear fabric ball woll suede of principle of readjustment, restructuring, consolidation and improvement |
| CN110485038A (en) * | 2019-08-21 | 2019-11-22 | 宁波大千纺织品有限公司 | A kind of preparation method of differential one step sprinning lint knitting fabric |
| CN112048908A (en) * | 2020-09-01 | 2020-12-08 | 浙江传化化学品有限公司 | Processing technology of composite texturing oil agent and flannelette |
| CN112048908B (en) * | 2020-09-01 | 2023-03-14 | 浙江传化化学品有限公司 | Processing technology of composite texturing oil agent and flannelette |
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Application publication date: 20151118 |
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