CN107164867A - The dyeing and finishing method of frivolous concavo-convex cotton blanket based on honeycomb weave - Google Patents
The dyeing and finishing method of frivolous concavo-convex cotton blanket based on honeycomb weave Download PDFInfo
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- CN107164867A CN107164867A CN201710529684.8A CN201710529684A CN107164867A CN 107164867 A CN107164867 A CN 107164867A CN 201710529684 A CN201710529684 A CN 201710529684A CN 107164867 A CN107164867 A CN 107164867A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Abstract
A kind of dyeing and finishing method of the frivolous concavo-convex cotton blanket based on honeycomb weave, the frivolous concavo-convex cotton blanket based on honeycomb weave：Warp thread is combing twine cotton, 14.6tex*2, yarn twist factor 400~450, through it is close be 525/10cm；Weft yarn is combing twine cotton, 14.6tex*2, yarn twist factor 400~450, and filling density is 244/10cm；Tissue is for the big Developing of Jacquard Weave based on honeycomb weave；Fabric width is 280cm；The step of dyeing and finishing method of the frivolous concavo-convex cotton blanket is：Fabric turns over seam → desizing → kiering → dyeing → softness+pine formula stabilised finish → machinery preliminary finish → product inspection clot.
Description
Technical field
The invention belongs to textile technology field, the dyeing and finishing side of specifically a kind of frivolous concavo-convex cotton blanket based on honeycomb weave
Method.
Background technology
In recent years, pique effect turns into clothes, home textile class face with its very strong science and technology that is interesting, ornamental, climbing to a higher point
A fashion family being a dark horse in material, and as scientific and technological progress will obtain bigger development.The design of concave-convex fabric
Inspiration Sources are in the impression pattern of building field, and the weaving face fabric with pique effect is the main of fabric prevalence in recent years
One of trend.Make a general survey of the research and development course of domestic and international concave-convex fabric, attach most importance to pique effect fabric through weight latitude, bilayer multiple layer, towel more
The jacquard fabric that the complex organizations such as raising are constituted, using jacquard woven.It is summed up, the forming method master of pique effect fabric
Have following several：
(1) unlike material adds the filling yarn of different thicknesses, and solid is formed using the significant difference of their shrinkages
Pique effect, common highly shrinkable material has spandex thread, Polyamide Yarns, high-elastic dacron thread etc..
(2) using the method for the method for strengthening twisting with the fingers, or pre-treatment preshrunk, or during the weaving of two warp beams warp tension it is notable
Difference, makes the filling yarn shrinkage of phase same material occur significant difference and form pique effect.
(3) between the table back weft or table back warp or table nexine of fabric, thick branch spun rayon, cotton yarn or thick branch acrylic fibers are added
The core of filling out of the materials such as wool yarn, wool passes through or fills out core latitude, makes fabric abundant and flexible, makes permanent protuberance at decorative pattern.If
Quilt is into certain decorative pattern, and fabric is abundant and has decoration to feel.
(4) afterfinish method formation ridge design.There is physical method such as Hot rolling, chemical method is as using certain chemistry examination
Agent makes swelling of fiber and shunk to form ridge design.
(5) asperities terry pile structure can produce pique effect in web surface formation ridge design.Pile is utilized
The different coverage conditions of lint, are cut with scissors and cut open matte, are trimmed out with relief various concavo-convex impression patterns.
Concavo-convex blanket class man's textile fabric is in European ＆ American Market in occupation of the absolute market share.In recent years, blanket fabric is in state
Interior field of textiles is shown up prominently.Commercially available blanket class fabric majority is knitting class fabric, and the method production blanket processed with tatting
Class fabric is rarely reported.
In recent years, home textile industry carries out structural adjustment, industrial upgrading and transition in low speed growth.Innovative technology is in home textile
The use of fabric turns into the texture point that industry gathers development potentiality, and the market demand is huge.New technology textile product has adapted to people
The change of life style and pursue it is practical, conveniently, healthy, comfortable expection, provide guarantee for Perfect Life quality.
Brand-new focus, fully natural green string weaving face fabric are had become with natural fiber production Green Textiles
Research and development be one of developing direction of Green Textiles, it meets people to the growth requirement of fabric and the trend of back to nature,
Meet " recurrence " state under current " new normality " situation.Return market demand origin, return product quality in itself, revert to
Consumer demand is researched and developed for the series of guiding.
The content of the invention
The frivolous concavo-convex cotton blanket fabric based on honeycomb weave is suitably as blanket on the bed in winter in spring and autumn made from this method
Use, using honeycomb weave, by interweaving through weft yarn individual layer, the special loose formula sizing shrunk finish of Final finishing, makes cloth cover in addition
With honeycomb third dimension, and compared to conventional double multilayer concave-convex fabric it is more frivolous, use comfortable, moderate, taste is high
Shelves.Frivolous concavo-convex cotton blanket based on honeycomb weave made from this method, is intended to consider for ornamental and taste, from high-quality
Plying combing heavy twist cotton thread as warp, broadwise raw material, be subject to the reasonably combined of flower pattern tissue, through weaving, dyeing Final finishing add
Work is formed.Finished product fabric has rough three-dimensional sense of fullness.Cotton fiber is natural string, with preferable soft, easypro
Adaptive and hygroscopicity.
The technical program relates generally to a novel frivolous concavo-convex woven cotton blanket based on honeycomb weave.With JC14.6tex
× 2 (JC40S/2) strands are, through broadwise raw material, using honeycomb weave, to be equipped with rational technological design, each through weaving, dyeing and finishing etc.
Process, implements in strict accordance with product development program file, and honeycomb third dimension is presented in finished product fabric, is the lid in winter in spring and autumn
Blanket first choice fabric.
A kind of frivolous concavo-convex cotton blanket based on honeycomb weave：Warp thread is combing twine cotton, 14.6tex*2, yarn twist factor
400~450, through it is close be 525/10cm；Weft yarn is combing twine cotton, 14.6tex*2, yarn twist factor 400~450, filling density
For 244/10cm；It is organized as the big Developing of Jacquard Weave based on honeycomb weave；Fabric width is 280cm.
The step of manufacture method of the frivolous concavo-convex cotton blanket is：Beam warper warping → warp sizing machine starching → gaits →
Arrow shaft dobby machine weaving → finishing；Wherein：
Beam warper warping is required to include：Warping radical is 702*5+703*6 roots, total quantity of warps 17045；Wherein
Side End Number 52*2 roots；Warped length 680*2m, beam of a loom breadth AB axles respectively adjust 147cm；Convoluting speed 500m/min；
Warp sizing machine sizing is required to include：95 DEG C of slurry groove temperature；Stock tank viscosity 7.5s；Solid content 14.3%；The rate of sizing
12.5%；Speed 60m/min；Warp sizing machine twin shaft is produced；It is 8-20kN that squeezing roller, which is divided into former and later two second squeezing roller pressures,；
Recipe requirements of sizing mixing are：123 type denaturation cornstarch and PVA (polyvinyl alcohol) mass ratio are 2:1；Slurry temperature
It is 95 DEG C；Concentration of slurry is 8%；
What drawing-in machine was gaited requires to include：Porter is that (tooth/2 inch) are 65.2#；Reed width is 326.6cm；Left side reed width
Middle support is put at 150.6cm；The tissue comprehensive method of wearing in ground is 13,11,9+ (7,5) * 2+3,5,3+ (1,3) * 5+5,3+ (5,7) * 2+9,
11,13,15,14,12,10,(8,6)*2+4,6,4+(2,4)*5+6,4+(6,8)*2+10,12,14,15；Warp-wise 60 is often followed
Ring；The comprehensive method of wearing of Selvage Stitch is 16,17；Ground tissue it is comprehensive enter number be 1；Selvage Stitch it is comprehensive enter number be 1；It is 4 that ground tissue reed, which enters number,；Selvage Stitch
It is 4 that reed, which enters number,；The menopause tablet method of wearing is 1,2,3,4,5,6；Using plastic heddle；
Arrow shaft dobby machine is woven to be required to include：Speed is 250rpm；Upper machine filling density is 236/10cm；Be open pattern
It is electronic dobby；Opening time is 315 degree；It is 65 degree to enter the sword time；It is 180 degree to connect the sword time；Back beam height is 0mm；Pre-add
Tension force is 380kg；Temperature and relative humidity are 23 DEG C~27 DEG C and 73%~79% respectively；
That repairs requires to include：Lump length 80m；Every overall length 240m；Every cloth weight 196kg；Into bag regain
9.5%.
The step of dyeing and finishing method of the frivolous concavo-convex cotton blanket is：Fabric turn over seam → desizing → kiering → dyeing → softness+
Loose formula stabilised finish → sanforized → product inspection clot；Wherein：
Desizing is required to include：Desizing liquid temperature room temperature；Processing time 30min；Then through 65 DEG C of hot water wash；Last cold water
Wash；
Desizing recipe requirements are：BF-7658 amylase 2s g/L；Salt 5g/L；Penetrating agent JFC 2g/L；PH value 6.5；Bath raio
1:50；
Technological process：Pad enzyme liquid (two leachings two are rolled, liquid carrying rate 70%) → insulation and bank up (room temperature, 30min) → hot water wash
(65 DEG C) → cold water is washed → dries；
Kiering is required to include：100 DEG C of kiering temperature；Kiering time 3h；85 DEG C~95 DEG C of washing temperature；
Kiering recipe requirements are：NaOH 25g/L；Na2SO33g/L；Penetrating agent JFC 2g/L；Waterglass 3g/L；Bath raio 1:
30；
That dyes requires to include：From reactive dyeing；50 DEG C of dyeing temperature；70 DEG C of color fixing temperature；Dyeing time
30min；Fixation time 30min；
Dyeing recipe is required：Dyestuff 2%owf；Sodium sulphate 30g/L；Sodium carbonate 15g/L；Bath raio 1:25；
What soft+loose formula shaped requires to include：Using hot-air setting machine；Amino silicone softener 10g/L；PH value 6；Pick-up
70%；140 DEG C of setting temperature；Fixing time 60s；Speed 40m/min；
Machine shrunk is required to include：Using loose formula preshrinking machine, speed 50m/min.
Main technical content and key problem in technology
The present invention mainly studies the production and processing key technology of the frivolous concavo-convex cotton blanket based on honeycomb weave, develops top grade
Secondary blanket class man textile fabric.The main research and development content and key technology of the project are as follows：
1st, yarning process parameter is studied, prerequisite is provided for the high-efficiency weaving of fabric.System is twisted with the fingers in optimization in spinning process
How number, research reduce broken end, it is ensured that yarn formation structure is close.
2nd, weaving process parameter is studied, it is ensured that the stereo concave-convex effect of weaving efficiency and fabric.Preferred fabric tissue and work
Skill parameter, breaks the plane and stiff impression of original fabric moulding, assigns frivolous fabric, stereo concave-convex effect and the agile rhythm
Sense.
3rd, fabric postfinishing process technology is studied.Select suitable postfinishing process parameter, it is ensured that the obvious honeycomb of cloth cover
Third dimension, and fabric soft comfortable.
Product is made in this method, and its quality meets GB18401-2010《National general safety technical code for textile products》B
Class and FZ/T61005-2006《Cotton blanket》Standard requirement, top-quality product rate is up to 100%.
Embodiment
A kind of is characterized in the frivolous concavo-convex cotton blanket based on honeycomb weave：
Warp thread is combing twine cotton, 14.6tex*2, yarn twist factor 400~450, through it is close be 525/10cm；
Weft yarn is combing twine cotton, 14.6tex*2, yarn twist factor 400~450, and filling density is 244/10cm；
Tissue is the big Developing of Jacquard Weave based on honeycomb weave；Fabric width is 280cm；
The step of manufacture method of the frivolous concavo-convex cotton blanket is：Beam warper warping → warp sizing machine starching → gaits →
Arrow shaft dobby machine weaving → finishing；Wherein：
Beam warper warping is required to include：Warping radical is 702*5+703*6 roots, total quantity of warps 17045；Wherein
Side End Number 52*2 roots；Warped length 680*2m, (using dual beams loom) beam of a loom breadth AB axles respectively adjust 147cm；Wind linear speed
Spend 500m/min；
Warp sizing machine sizing is required to include：95 DEG C of slurry groove temperature；Stock tank viscosity 7.5 this；Solid content 14.3%；The rate of sizing
12.5%；Speed 60m/min；Warp sizing machine twin shaft is produced；It is 8-20kN that squeezing roller, which is divided into former and later two second squeezing roller pressures,；
Recipe requirements of sizing mixing are：123 type denaturation cornstarch：PVA is 2:1；Slurry temperature is 95 DEG C；Concentration of slurry is
8%；
What drawing-in machine was gaited requires to include：Porter is that (tooth/2 inch) are 65.2#；Reed width is 326.6cm；Left side reed width
Middle support is put at 150.6cm；The tissue comprehensive method of wearing in ground is 13,11,9+ (7,5) * 2+3,5,3+ (1,3) * 5+5,3+ (5,7) * 2+9,
11,13,15,14,12,10,(8,6)*2+4,6,4+(2,4)*5+6,4+(6,8)*2+10,12,14,15；Warp-wise 60 is often followed
Ring；The comprehensive method of wearing of Selvage Stitch is 16,17；Ground tissue it is comprehensive enter number be 1；Selvage Stitch it is comprehensive enter number be 1；It is 4 that ground tissue reed, which enters number,；Selvage Stitch
It is 4 that reed, which enters number,；The menopause tablet method of wearing is 1,2,3,4,5,6；Using plastic heddle；
Arrow shaft dobby machine is woven to be required to include：Speed is 250rpm；Upper machine filling density is 236/10cm；Be open pattern
It is electronic dobby；Opening time is 315 degree；It is 65 degree to enter the sword time；It is 180 degree to connect the sword time；Back beam height is 0mm；Pre-add
Tension force is 380kg；Temperature and relative humidity are 23 DEG C~27 DEG C and 73%~79% respectively；
That repairs requires to include：Lump length 80m；Every overall length 240m；Every cloth weight 196kg；Into bag regain
9.5%.
The dyeing and finishing method of the frivolous concavo-convex cotton blanket based on honeycomb weave, step is：Fabric turns over seam → desizing → kiering
→ dyeing → softness+pine formula stabilised finish → machinery preliminary finish → product inspection clot；Wherein：
Desizing is required to include：Desizing enzyme liquid is required：BF-7658 amylase 2s g/L；Salt 5g/L；Penetrating agent JFC 2g/
L；PH value 6.5；Bath raio 1:50；
Technological process：Pad enzyme liquid to roll for two leachings two, 70% → incubation at room temperature of liquid carrying rate banks up 30min → 65 DEG C hot water wash
→ cold water is washed → dried；
Kiering is required to include：100 DEG C of kiering temperature；Kiering time 3h；85 DEG C~95 DEG C of washing temperature；
Kiering solution is required：NaOH 25g/L；Na2SO33g/L；Penetrating agent JFC 2g/L；Waterglass 3g/L；Bath raio 1:
30；
That dyes requires to include：From reactive dyeing；50 DEG C of dyeing temperature；70 DEG C of color fixing temperature；Dyeing time
30min；Fixation time 30min；
Dye liquor is required：Dyestuff 2%owf；Sodium sulphate 30g/L；Sodium carbonate 15g/L；Bath raio 1:25；
What soft+loose formula shaped requires to include：The softening agent requirement of soft technique is amino silicone softener 10g/L, pH value
6, pick-up 70%；
Loose formula setting is shaped using hot-air setting machine, 140 DEG C of setting temperature；Fixing time 60s；Hot-air setting machine
Speed is 40m/min；
Machine shrunk is required to include：Preshrunk, the speed 50m/min of loose formula preshrinking machine are carried out using loose formula preshrinking machine
This case is further described with reference to embodiment：
Develop early-stage preparations
1st, raw material：JC14.6tex × 2 (JC40S/2) strand is used through weft yarn
2nd, equipment：Switzerland's Benniger wide cut warping machine, Switzerland history pottery Bill are gaited machine, the special wealthy width of Italian Russia and the U.S. automatically
Rapier loom etc..
Trial-production and research of technique
The warp of this frivolous concavo-convex cotton blanket based on honeycomb weave, broadwise select combing 14.6tex × 2 (JC40S/2) stock
Line, is processed by special wealthy breadth rapier loom weaving, Final finishing.Now the specific development process of the frivolous concavo-convex cotton blanket is summarized
It is as follows：
1st, product weave specification
Warp, the weft yarn of the cotton blanket fabric use 100% combing 14.6tex × 2 (JC40S/2) cotton thread, yarn twist factor
For 400~450.Relative to traditional general comb spins yarn, its yarn formation structure is close, and yarn twist is slightly larger, filoplume amount reduction, fracture strength
Improve.Through it is close be 525/10cm, filling density is 244/10cm, is organized as honeycomb weave, grammes per square metre is 260g/m2, fabric breadth
For 325cm, finished door width is 285cm.Fabric specification：325cm JC14.6tex × 2 × JC14.6tex × 2 525 piece/10cm
× 244/10cm honeycomb weaves (i.e. 128 inches JC 40S/2 × 133 pieces/inch of JC 40S/2 × 62 pieces/inch of honeycomb groups
Knit)
2nd, weaving process
Warping process uses back-beaming method.The tension force of yarn has heavy to closing to weaving process and final product quality during warping
The influence wanted, should take strict technology measure, should consider single yarn tension, and piece yarn tension is considered again.Warping requirement
It is as follows：(1) full sheet warp tension homogeneous constant, the broken end and yarn defect of warp thread during road is processed after reduction；(2) tension in Warping appropriateness,
To keep the strength and elasticity of yarn, the frictionally damage to yarn is reduced as far as possible, does not deteriorate the physical and mechanical properties of yarn.Weaving
Procedure calls：(1) technological requirement of " small opening, tensile force " is followed, end breakage is reduced；(2) loom speed is suitably reduced,
Control improves loom efficiency in 250rpm or so；(3) workshop humidity is preferably high, so that production required when improving face weave
Environment.
3rd, dyeing and finishing process
Dyeing and finishing process should take related technical measures, such as Final finishing tension force appropriateness, it is ensured that the obvious honeybee of cloth cover
Nest third dimension；Suitable softening agent is selected, the softening agent that this programme is used is non-ionic amino silicone softener, and it can significantly drop
Coefficient of friction between low fiber and yarn, assigns fabric unique smooth, soft feel, and with good washing fastness；Using
Loose formula setting process, in type-approval process, it is to avoid tentering, allows cloth cover to be shunk according to the lines of honeycomb weave as far as possible,
To reach honeycomb pique effect；Shrunk finish is carried out using preshrinking machine, it is ensured that the washing shrinkage requirement of fabric, further lift face
The feel of material.
Product quality indicator
Breadth：Fabric door width 325cm, finished door width 285cm
Through close：525/10cm
Filling density：244/10cm
Gram Mass：260g/m2
First, weaving process technical requirements
Warping is the first procedure of weaving production.To be carried out before production each Xelminator, each reed, each deflector roll it is clear
Clean sanitary work, the processing of filoplume is the most important thing, improves the sensitivity of filoplume detection, and size filoplume will be handled.Warping
Power is uniform, and pressure roller pressurization is moderate, it is ensured that warp beam winding is smooth, it is ensured that at regular intervals between yarn.
It is crucial that how warping process, which makes the uniform warp beam winding of tension in Warping smooth,.From Switzerland's Benniger wide cut warping
Machine, speed control, using appropriate speed of beaming, controls the tension difference between resultant yarn, it is ensured that piece yarn tension in 500 ms/min of kinds
As far as possible uniformity, preferably appropriate increase, control warping elongation is 0.4% or so, to reduce end breakage；Winding
Uniformly, yarn and yarn arrangement are uniform, while ensureing that yarn path cleaning is smooth, are laid the first stone to improve weaving efficiency.Using by the gross
Creeling mode, makes the uniform tension in order of whole warp beam, and flatness is good.To make the yarn surface in warp beam keep flatness to make
Pressure roll, can carry out flexible contact to yarn.These can ensure higher warp quality, be the smooth of subsequent handling
Implementation lays the foundation.
Pass one of important procedure that process is also weaving production.Heald frame number of pages needed for this project is page 17, from 65.2
Number (English system) reed, it is 4/reed that reed, which enters number, and being made pottery using Switzerland's history, Bill automatically gaited by the machine of gaiting, and is greatly improved production and is imitated
Rate.
The frivolous concavo-convex cotton blanket fabric is weaved using the special wealthy breadth rapier loom of Italian Russia and the U.S., correctly set with
Adjusting process parameter is the guarantee of rapier loom high-efficiency operation and good quality.Project Product upper machine filling density control 236/
10cm (60 pieces/inch).From the aspect of improving through weaving yarns flatness, preferably using larger warp tension.Meanwhile, rear deck-molding
Degree can be more lower slightly, and reason top line tension force is not too small and cause opening unclear, causes the float such as skips, Ye Bu reasons lower floor passes through
Yarn tension is excessive and causes a large amount of broken ends.
Strengthen workshop moisture temperature control, temperature control is at 25 ± 2 DEG C, and relative humidity control is 76 ± 3%, when improving weaving
Required production environment.Meanwhile, verified according to weaving knitting technology parameter designing list, pinpoint the problems, follow the trail of at any time, with
Shi Gaijin.
2nd, dyeing and finishing technology technical requirements
The selection of pure-cotton fabric dyeing and finishing technology flow, depending on mainly being required according to the kind, specification, finished product of fabric.
The purpose that openpore is examined is to check grey quality, and pinpoint the problems to solve in time.Inspection content includes physics
Index and visible defect two；Desizing is the basis of pre-treatment, by processing, can remove most slurry on fabric, with
Beneficial to postorder processing, the natural impurity in part is also been removed during desizing；Kiering is to utilize caustic soda and other boiling-off additives and pectin
Chemical degradation reaction or emulsification, Swelling Functions etc. occur for matter, waxy substance, nitrogen substance, cotton seed hulls, make after washing miscellaneous
Matter is stripped from fabric；Suitable softening agent is selected, the softening agent that this project is used is non-ionic amino silicone softener, its energy
The coefficient of friction between fiber and yarn is significantly reduced, assigns fabric unique smooth, soft feel, and with good wash resistant
Property.Sizing shrunk finish is carried out using new loose formula sizing preshrinking machine, wet fabric enters and with adjustable under low tension
On overfeed ratio head sieve net conveyor, the adjustable hot air circulation of continuous variable can make the fabric after drying obtain honeycomb recessed
Bulgy appearance and the feel of controllable shrinkage factor requirement, further lifting fabric；Dyeing and finishing process tension force should control appropriateness, it is ensured that
The obvious honeycomb third dimension of cloth cover.
Dyeing and finishing technology flow is as follows：Openpore inspection-debatching-kiering-dyeing-pine formula sizing+softness-preshrunk-into
Product examine is tested.
The technological design of this fabric：
First, product specification
325cm JC14.6tex × 2 × JC14.6tex × 2 525 piece/10cm × 244 piece/10cm honeycomb weaves (i.e. 128
Inch JC 40S/2 × 133 pieces/inch of JC 40S/2 × 62 pieces/inch of honeycomb weaves) two, the technological process of production
1st, weaving process flow
2nd, dyeing and finishing technology flow
Openpore inspection-debatching-kiering-dyeing-pine formula sizing+softness-preshrunk-product inspection.
3rd, technological parameter and key problem in technology
1st, weaving process parameter and key point
The tension force of yarn has vital influence to weaving process and final product quality during warping.It should consider during warping
Single yarn tension, considers piece yarn tension again.Piece yarn tension is irregular to cause opening unclear, and the tension difference in warp beam will not be in slurry
Yarn process and weaving process are eliminated, and the quality of the flatness, appearance style and selvedge to product can all have an impact, no matter therefore right
Single yarn tension difference or piece yarn tension difference should all cause the attention of height.
The quality of sizing directly affects the weavability of yarn, so the quality to sizing must be examined on time, control in time.
The purpose of cotton yarn starching be with paste volt filoplume, based on increase warp thread wearability, with it is appropriate strengthen and subtract stretch supplemented by, it is ensured that sizing is good
Good covering property, so that when meeting rapier loom weaving the need for " small opening, tensile force ".This project uses green sizing material
Starching processing is carried out to yarn, this is to realizing cleanly production and energy-saving and emission-reduction work with very important meaning.
And axle process refers to multiple warp beams according to technological requirement and into beam of a loom.And beam of a loom single thread is ensured during axle
Power it is uniform, form good opening during in order to weave, reduce float.And axle process have in terms of following operating technology will
Ask：(1) to avoid last process tension force irregular, same bobbin monofilament Heterogeneous Permutation is made using displacement set reed method during set reed；(2) simultaneously
Each pedestal tension force is corrected during axle, it is ensured that uniformity.And the beam of a loom that axle gets off wants timely leasing, if dividing the beam of a loom twisted can not
Upper machine, will wrap and be put into predetermined region in time；(3) beam of a loom can not be made too big, and general control is at 2000~3000 meters or so.
To improve loom efficiency, improve product quality, should suitably reduce the speed of loom, slow down due to opening, beating fortune
The dynamic impact forces to warp thread；Weight by adjusting the position of the back rest, the active length of tension spring and tension weight etc.
Mode, the appropriate warp tension for reducing warp thread；Reduce Opening Travel, warp thread is reduced the change of warp tension in opening process
Value；Install rear oiling device additional, beam of a loom is wrapped up, increase the humidity in workshop；When handling heald frame to back rest cracked ends, to avoid
Warp thread is mutually wound with warp thread.By these behaves, cracked ends phenomenon can be effectively reduced.
Main technique is as follows：
(1) warping
(2) starching
(3) gait
(4) weaving process technical parameter
(5) arranging process
2nd, dyeing and finishing technology：
2.1 desizing
Before weaving, warp thread needs to handle through starching, makes the fiber adhesion obvolvent in yarn, and formed in yam surface
Thin film, in order to weave.Desizing is the basis of pre-treatment, by processing, can remove most slurry on fabric, with
Beneficial to the processing of the postorders such as kiering, the natural impurity in part is also been removed during desizing.The cotton blanket fabric is used in weaving process
Starch size, can with amylase desizing method remove.
The desizing action condition relaxes, and will not damage cellulose fibre, and functioning efficiency is high.Due to amylase pair
Starch on fabric is decomposed completely needs the regular hour, and insulation is banked up and enzyme can be made to be fully hydrolyzed starch；Starch slurry
Material is remained adhered on fabric, it is necessary to could be removed completely by washing after amylorrhexis.
Desizing enzyme liquid is formulated：
Technological process：
Pad enzyme liquid (two leachings two are rolled, liquid carrying rate 70%, and the second pressure rolled is 8-20kN)->Insulation bank up (room temperature,
30min)—>Hot water wash (60~85 DEG C)->Cold water washes->Drying.
2.2 boiling
In the presence of thermokalite, starch can occur it is violent be swelled, solubility improve, then washed away with hot water.Part day
By alkali effect decomposed and removal can also occur for right impurity.After kiering terminates, slurry etc. is prevented by sufficiently washing
Again fabric surface is stain.
Boiling is formulated：
2.3 dyeing
Routinely dyeing, reactive dyeing includes inhaling two stages of color and fixation, and normal dyeing is exactly to dye
NaCl salt is added into dye liquor initial stage and make accelerant, make Dye Adsorption to fiber.After inhaling color for a period of time, then into dye liquor
Add soda ash Na2CO3Make color fixing agent, dyestuff is anchored on fiber.The control less than normal of the consumption of accelerant；Accelerant and color fixing agent
All it is slowly added into by several times；Color fixing temperature is maintained at 60 DEG C.
2.4 soft+loose formula stabilised finishes
Fabric is made fabric count to abundant contraction, is taken charge of continuous sample by me, drawn into by the setting shrunk finish of loose formula
Product breadth is controlled 90% or so of fabric breadth, and web surface honeycomb concave-convex effect is optimal.Because soft finish can be in sizing
Synchronous progress is arranged, therefore both combine.
Process equipment：Hot-air setting machine；
Technological parameter：Amino silicone softener 10g/L, pick-up 65%~75%, 35~50m/min of speed, pH value 5~7,
140 DEG C of setting temperature, fixing time 60s.
2.5 sanforized
Fabric is in dyeing and finishing process, and by more mechanical stretching after meeting water a certain degree of contraction can be occurred for its warp-wise,
It is commonly called as shrinking.To overcome disadvantages mentioned above, shrunk finish can be passed through, make fabric contraction in length, get to the purpose of preshrunk.
This project carries out shrunk finish using new loose formula preshrinking machine, and wet fabric enters and with adjustable under low tension
Overfeed ratio head sieve net conveyor on, the adjustable hot air circulation of continuous variable, can make the fabric after drying obtain it is controllable
The feel of shrinkage factor requirement, further lifting fabric.Speed is controlled in 50m/min or so.
2.6 product inspection clots
Examine and detect according to national standard, finished product clot.
Claims (1)
1. a kind of dyeing and finishing method of the frivolous concavo-convex cotton blanket based on honeycomb weave, it is characterized in that described based on the frivolous of honeycomb weave
Concavo-convex cotton blanket：
Warp thread is combing twine cotton, 14.6tex*2, yarn twist factor 400~450, through it is close be 525/10cm；
Weft yarn is combing twine cotton, 14.6tex*2, yarn twist factor 400~450, and filling density is 244/10cm；
Tissue is for the big Developing of Jacquard Weave based on honeycomb weave；Fabric width is 280cm；
The step of dyeing and finishing method of the frivolous concavo-convex cotton blanket is：Fabric turns over seam → desizing → kiering → dyeing → softness+pine formula
Stabilised finish → machinery preliminary finish → product inspection clot；Wherein：
Desizing is required to include：Desizing enzyme liquid is required：BF-7658 amylase 2s g/L；Salt 5g/L；Penetrating agent JFC 2g/L；PH
Value 6.5；Bath raio 1:50；
Technological process：Pad enzyme liquid two to roll for two leachings, 70% → incubation at room temperature of liquid carrying rate banks up 30min → 65 DEG C hot water wash → cold
Washing → drying；
Kiering is required to include：100 DEG C of kiering temperature；Kiering time 3h；85 DEG C~95 DEG C of washing temperature；
Kiering solution is required：NaOH 25g/L；Na2SO33g/L；Penetrating agent JFC 2g/L；Waterglass 3g/L；Bath raio 1:30；
That dyes requires to include：From reactive dyeing；50 DEG C of dyeing temperature；70 DEG C of color fixing temperature；Dyeing time 30min；
Fixation time 30min；
Dye liquor is required：Dyestuff 2%owf；Sodium sulphate 30g/L；Sodium carbonate 15g/L；Bath raio 1:25；
What soft+loose formula shaped requires to include：The softening agent requirement of soft technique is amino silicone softener 10g/L, and pH value 6 rolls
Remaining rate 70%；
Loose formula setting is shaped using hot-air setting machine, 140 DEG C of setting temperature；Fixing time 60s；The speed of hot-air setting machine
It is 40m/min；
Machine shrunk is required to include：Preshrunk, the speed 50m/min of loose formula preshrinking machine are carried out using loose formula preshrinking machine.
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| CN107724082A (en) * | 2017-11-28 | 2018-02-23 | 翁书豪 | A kind of destarch fabric production technology |
| CN108239810A (en) * | 2018-01-22 | 2018-07-03 | 江阴市德莱新面料有限公司 | A kind of honeycomb tmaterial and its afterfinish method |
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