CN105177803A - Tencel sanded shell fabric and processing method thereof - Google Patents
Tencel sanded shell fabric and processing method thereof Download PDFInfo
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- CN105177803A CN105177803A CN201510551444.9A CN201510551444A CN105177803A CN 105177803 A CN105177803 A CN 105177803A CN 201510551444 A CN201510551444 A CN 201510551444A CN 105177803 A CN105177803 A CN 105177803A
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Abstract
The present invention discloses a tencel sanded shell fabric and a processing method thereof. The shell fabric is formed by interweaving warps and wefts, wherein the warps are non-crosslinking tencel yarns, the wefts are cotton yarns, a twist multiplier of the cotton yarns is 300-360, and a sanding part of the tencel sanded shell fabric needs slack-type washing after sanding treatment. The processing method comprises carrying out of spooling, warping, sizing, warp tying, dropper pinning, sleying, weaving, gray fabric singeing, cold batching, whitening stentering, sanding, printing, ageing washing, slack-type washing, soft molding and preshrinking treatments on the warps and the wefts in turn. The tencel sanded shell fabric provided by the present invention is soft in hand feeling, fluffy and dedicate in velvet feeling and excellent in thermal resistance, and is not easy to slip when serving as a quilt cover fabric.
Description
Technical field
The invention belongs to household textiles technical field, be specifically related to a kind of Tencel brushed fabric and processing method thereof.
Background technology
Winter, bedding required warming, ventilative comfortable, and current brushed fabric is most popular kind, makes cloth cover be full of closely knit fine hair by roughing process, felt and soft feeling with promoting during skin contact to warm up.Have the feature of fibrillation without crosslinked tencel fiber, can form effect fine and smooth as peach face, the fabric therefore made has exquisiteness, soft and smooth feature.Have sky silk brushed fabric on the market at present, but there is several large shortcoming: one is because sky silk regain is high, the fabric made is compared with cotton, and during contact, warm sense not; Two is tencel fiber cross sections for circular, and during the quilt cover of the fabric made for bed necessaries, and because the comparatively little Yi that rubs produces slippage between core, especially more abundant, the core heavier-weight of quilt cover fabric in winter, slip phenomenon is more obvious, and impact is slept.In fabric, add cotton fiber composition be conducive to improving above problem.
With without crosslinked sky silk and cotton in the fabric of raw material, patent CN201210528630.7 discloses a kind of Tencel fibrillation and arranges super soft textile fabric, adopts Tencel intertexture plain weave to make; Patent CN201310154691.6 discloses a kind of ecological environment-friendly type peach face man textile fabric, adopts 65 ~ 70%G days silks and 30 ~ 35% cotton intertextures to make.The process program of these two sections of patents is pre-treatment-elementary fibril-ferment treatment-dyeing-secondary fibrillating-softness and RESIN FINISH, its principle obtains short flannel effect by controlling sky silk fibrillation, feel is fine and smooth soft, but have the following disadvantages: one is not through roughing process process, as use in winter, warm sense is not enough; Two is through RESIN FINISH technique after fibrillation, is formed crosslinked, not only affect soft degree at cloth cover, and content of formaldehyde may be caused too high.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art and disclose a kind of Tencel brushed fabric and processing method thereof, the soft exquisiteness of gained fabric, velvet plentiful fluffy, have cotton texture, warmth retention property good, be suitable as bedclothes fabric autumn and winter.
A kind of Tencel brushed fabric, is formed by warp thread and weft yarns, and described warp thread is that weft yarn is cotton yarn, and wherein twist factors of cotton is 300 ~ 360 without crosslinked TENCEL YARNS line; The sanding part of described Tencel brushed fabric needs loose formula to wash after sanding process.
As the further improvement of foregoing invention, described fabric adopts through face twill-weave, and web surface is based on sky silk, and reverse side is based on cotton.
The processing method of above-mentioned Tencel brushed fabric, warp thread and weft yarn to be singed → cold dome → brighten tentering → sanding → stamp → evaporate washing → loose formula washing → soft sizing → preshrunk through the brown denting of winder → warping → sizing → wear tying-in → wear menopause tablet → wear → weave → grey cloth successively, to obtain final product.
As the further improvement of foregoing invention, what adopt in described sizing technique is phosphate ester starch slurry and high-performance starch slurry combined slurry, wherein, and phosphate ester starch slurry 25 ~ 75kg, CD-DF868 type high-performance starch slurry 25 ~ 75kg, propylene 3 ~ 5kg and wax disk(-sc) 2 ~ 4kg.
As the further improvement of foregoing invention, number of times of singing in described singeing is a positive and a negative.
As the further improvement of foregoing invention, described roughing process adopts rubber roller and carbon element roller to combine, and wherein rubber roller order number is respectively 240 orders, 320 orders and 400 orders.
As the further improvement of foregoing invention, described printing technology adopts full alginic acid thickener to carry out material.
As the further improvement of foregoing invention, in described loose formula washing process, tension force is not applied to fabric.
Tencel brushed fabric of the present invention is soft, the fluffy exquisiteness of velvet, thermal ressistance are good, not easily produces slippage with core when using as quilt cover fabric.
Accompanying drawing explanation
Fig. 1 be embodiment 1 with machine tissue 3/1 on embodiment 2 fabric through face left twill tissue, wherein black is through interlacing point, and white is latitude interlacing point.
Detailed description of the invention
Below by detailed description of the invention, the present invention is described in further detail.But it will be understood to those of skill in the art that the following example only for illustration of the present invention, and should not be considered as limiting scope of the present invention.Unreceipted concrete technology or condition person in embodiment, according to the technology described by the document in this area or condition (" dyeing and finishing technology and principle " that such as reference Zhao Tao writes, China Textiles Press, 2009; " fabric construction and the design " of Shen Lanping work, China Textiles Press, 2005) or carry out according to product description.Agents useful for same or the unreceipted production firm person of instrument, being can by the conventional products of commercial acquisition.
The cotton sky silk brushed fabric provided of the present invention, so that without being cross-linked, warp thread made by TENCEL YARNS line, weft yarn made by cotton yarn.In prior art, tencel fiber has several different type, and divide according to various processes, its main distinction is exactly whether in spinning solution, add crosslinking agent, and what wherein do not add crosslinking agent is the crosslinked tencel fiber of nothing.Described Tencel brushed fabric has sanding part, sanding part is that roughing-up machine is at the sky silk that fabric face grinds and cotton fine hair, after at loose formula rinsing machine by between fabric and grid and rubbing action between fabric, make the crosslinked tencel fiber part fibrillation of the nothing in fine hair, make again to be split into thinner fiber by the fine and closely woven tencel fiber that roughing-up machine grinds.Tencel fiber adopts without cross-linking type, and the technique of washing through loose formula can part fibrillation, in conjunction with roughing process, makes cloth cover reach finer and smoother, the comfortable effect of feel.Twist factors of cotton is about 300 ~ 360, lower by 10 ~ 15% than the conventional woven yarn twist, and single thread average fracture strength is 11 ~ 13cN/tex, the thread cloth cover of undertwisted yarn more plentiful fluffy, warmth retention property is strong.In addition, adopt through face twill-weave, with sky silk for warp thread, make web surface based on sky silk, reverse side is based on cotton.Fabric front (with skin contact) main component is sky silk, after roughing process, promote bulkiness, and warming pro-skin comfortableness is good; And fabric reverse side is mainly cotton, cotton fiber cross section is irregular, in conjunction with light singeing, retains cloth cover undercoat plumage, increases frictional force between yarn.When fabric uses as quilt cover, between quilt cover reverse side and core, degree of laminating can improve greatly, realizes not eely effect.
The processing method of above-mentioned Tencel brushed fabric, warp thread and weft yarn to be singed → cold dome → brighten tentering → sanding → stamp → evaporate washing → loose formula washing → soft sizing → preshrunk through the brown denting of winder → warping → sizing → wear tying-in → wear menopause tablet → wear → weave → grey cloth successively, to obtain final product.
In said method step, what adopt in sizing technique is phosphate ester starch slurry and high-performance starch slurry combined slurry, wherein, and phosphate ester starch slurry 25 ~ 75kg, CD-DF868 type high-performance starch slurry 25 ~ 75kg, propylene 3 ~ 5kg and wax disk(-sc) 2 ~ 4kg.The destarch rate of starch slurry is higher, because PVA slurry can penetrate into yarn interior and longitude and latitude interlacing point intertexture place, still has part residual, affect soft and bulking intensity after destarch washing.And starch slurry can dissolve and wash totally completely under the effect of enzyme, make the feel that fabric keeps soft.
In said method step, singeing adopts a positive and a negative, the speed of a motor vehicle 110 ~ 120m/min, and roll enzyme fire extinguishing, amylase 4 ~ 6g/L, cloth car cropping, bank up 4 ~ 6h.The effect of singing is the plumage that comparatively becomes mildewed removing web surface, retains Length Regularity thin down preferably, makes fabric both keep frictional force, have again good velvet.
In said method step, in the working solution of cold batching process, caustic soda is 8 ~ 15g/L, hydrogen peroxide is 13 ~ 25g/L, and alkali micelle is 10 ~ 15g/L, and bleeding agent is 5 ~ 8g/L, and band liquid measure 100%, the speed of a motor vehicle 50 ~ 60m/min, banks up 18 ~ 24 hours.Wherein, alkali micelle has the effect of Stabilizing Hydrogen Peroxide, dispersion, absorption.
In said method step, roughing process adopts 8 rubber rollers and 4 carbon element rollers, and wherein rubber roller order number comprises three kinds, is respectively 240 orders, 320 orders and 400 orders, and the speed of a motor vehicle is 35 ~ 40m/min.Adopt 240 order rubber rollers first will expose the fibre cutting of fabric face, what 320 orders and 400 order granule numbers were many and close grinds the consistent fine hair of length again by fabric face, make fabric present good sanding effect.
In said method step, loose formula washing adopts loose formula industrial washing equipment, and water temperature 40 ~ 80 DEG C, the time is 30min ~ 90min.By between fabric and grid and rubbing action between fabric under loose formula condition and uniform temperature, make without crosslinked tencel fiber part fibrillation, make again to be split into thinner fiber by the fine and closely woven tencel fiber that roughing-up machine grinds, feel is finer and smoother.
In said method step, the fluff type softener that soft sizing adopts is 20 ~ 40g/L, the speed of a motor vehicle 30 ~ 50m/min, setting temperature 150 ~ 170 DEG C.
Embodiment 1
Specification: the cotton 21s/133*60 of 106 '/sky silk 32s*, warp thread adopts without crosslinked sky silk ring spinning line, and weft yarn adopts twist factor to be the cotton yarn of 360, and fabric tissue is 3/1 through face left twill tissue.
Its production method comprises the following steps: the brown denting of warp thread warping → sizing → wear → weave → grey cloth singes-cold dome-brighten tentering-sanding-stamp-evaporate washing-loose formula washing-soft sizing-preshrunk.
Sizing technique: phosphate ester starch slurry 50kg, CD-DF868 type high-performance starch slurry 75kg, propylene 5kg and wax disk(-sc) 3kg.
Singeing adopts a positive and a negative, speed of a motor vehicle 120m/min, and roll enzyme fire extinguishing, amylase 6g/L, cloth car cropping, bank up 6h.
Cold batching process adopts caustic soda: 8g/L, hydrogen peroxide: 13g/L, alkali micelle: 10g/L (playing Stabilizing Hydrogen Peroxide, dispersion, suction-operated), bleeding agent: 8g/L.Band liquid measure: 100%.The speed of a motor vehicle: 50m/min.Bank up 24 hours.
Roughing process adopts 8 rubber rollers and 4 carbon element rollers, and wherein rubber roller order number comprises three kinds, is respectively 240 orders, 320 orders and 400 orders, and the speed of a motor vehicle is 35m/min.
Pine formula washing: adopt loose formula industrial washing equipment, water temperature 60 DEG C, the time is 90min.
Soft sizing: adopt fluff type softener 20g/L, speed of a motor vehicle 30m/min, setting temperature 150 DEG C.
As snug as a bug in a rug, the powerful 535N of warp-wise after testing, the powerful 481N of broadwise, washing shrinkage warp-wise-3.3%, broadwise-2.8%, meets the requirement of bed necessaries fabric to plentiful fluffy, fine and smooth, the sense of touch of the finished product fabric velvet obtained.
Embodiment 2
Specification: the cotton 21s/128*55 of 105 '/sky silk 21s*, warp thread adopts without crosslinked sky silk ring spinning line, and weft yarn adopts twist factor to be the cotton yarn of 360, and fabric tissue is 3/1 through face left twill tissue.
Its production method comprises the following steps: the brown denting of warp thread warping → sizing → wear → weave → grey cloth singes-cold dome-brighten tentering-sanding-stamp-evaporate washing-loose formula washing-soft sizing-preshrunk.
Sizing technique: phosphate ester starch slurry 50kg, CD-DF868 type high-performance starch slurry 75kg, propylene 5kg and wax disk(-sc) 3kg.
Singeing adopts a positive and a negative, speed of a motor vehicle 120m/min, and roll enzyme fire extinguishing, amylase 6g/L, cloth car cropping, bank up 6h.
Cold batching process adopts caustic soda: 8g/L, hydrogen peroxide: 13g/L, alkali micelle: 10g/L (playing Stabilizing Hydrogen Peroxide, dispersion, suction-operated), bleeding agent: 8g/L.Band liquid measure: 100%.The speed of a motor vehicle: 45m/min.Bank up 24 hours.
Roughing process adopts 8 rubber rollers and 4 carbon element rollers, and wherein rubber roller order number comprises three kinds, is respectively 240 orders, 320 orders and 400 orders, and the speed of a motor vehicle is 30m/min.
Pine formula washing: adopt loose formula industrial washing equipment, water temperature 60 DEG C, the time is 90min.
Soft sizing: adopt fluff type softener 25g/L, speed of a motor vehicle 30m/min, setting temperature 150 DEG C.
Comparative example 1
Be with the difference of embodiment 1: do not carry out loose formula water-washing step.
As follows with the testing result of upper fabric:
Claims (8)
1. a Tencel brushed fabric, is formed by warp thread and weft yarns, it is characterized in that: described warp thread is the crosslinked TENCEL YARNS line of nothing, and weft yarn is cotton yarn, and wherein twist factors of cotton is 300 ~ 360; The sanding part of described Tencel brushed fabric needs loose formula to wash after sanding process.
2. Tencel brushed fabric according to claim 1, is characterized in that: described fabric adopts through face twill-weave, and web surface is based on sky silk, and reverse side is based on cotton.
3. the processing method of Tencel brushed fabric according to claim 1, it is characterized in that: warp thread and weft yarn to be singed → cold dome → brighten tentering → sanding → stamp → evaporate washing → loose formula washing → soft sizing → preshrunk through the brown denting of winder → warping → sizing → wear tying-in → wear menopause tablet → wear → weave → grey cloth successively, to obtain final product.
4. the processing method of Tencel brushed fabric according to claim 3, it is characterized in that: what adopt in described sizing technique is phosphate ester starch slurry and high-performance starch slurry combined slurry, wherein, phosphate ester starch slurry 25 ~ 75kg, CD-DF868 type high-performance starch slurry 25 ~ 75kg, propylene 3 ~ 5kg and wax disk(-sc) 2 ~ 4kg.
5. the processing method of Tencel brushed fabric according to claim 3, is characterized in that: number of times of singing in described singeing is a positive and a negative.
6. the processing method of Tencel brushed fabric according to claim 3, is characterized in that: described roughing process adopts rubber roller and carbon element roller to combine, and wherein rubber roller order number is respectively 240 orders, 320 orders and 400 orders.
7. the processing method of Tencel brushed fabric according to claim 3, is characterized in that: described printing technology adopts full alginic acid thickener to carry out material.
8. the processing method of Tencel brushed fabric according to claim 3, is characterized in that: do not apply tension force to fabric in described loose formula washing process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510551444.9A CN105177803A (en) | 2015-09-01 | 2015-09-01 | Tencel sanded shell fabric and processing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510551444.9A CN105177803A (en) | 2015-09-01 | 2015-09-01 | Tencel sanded shell fabric and processing method thereof |
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| CN105177803A true CN105177803A (en) | 2015-12-23 |
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| CN201510551444.9A Pending CN105177803A (en) | 2015-09-01 | 2015-09-01 | Tencel sanded shell fabric and processing method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106637601A (en) * | 2016-12-20 | 2017-05-10 | 江苏金太阳纺织科技股份有限公司 | Napping fabric |
| CN106618015A (en) * | 2017-03-21 | 2017-05-10 | 徐振彪 | Quilt |
| WO2018090293A1 (en) * | 2016-11-17 | 2018-05-24 | 阚进遂 | Cotton tencel yarn dyed fabric |
-
2015
- 2015-09-01 CN CN201510551444.9A patent/CN105177803A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018090293A1 (en) * | 2016-11-17 | 2018-05-24 | 阚进遂 | Cotton tencel yarn dyed fabric |
| CN106637601A (en) * | 2016-12-20 | 2017-05-10 | 江苏金太阳纺织科技股份有限公司 | Napping fabric |
| CN106618015A (en) * | 2017-03-21 | 2017-05-10 | 徐振彪 | Quilt |
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Address after: 226300 Jiangsu city of Nantong province Tongzhou District Industrial Park building sun Zhihao Applicant after: JIANGSU GOLDSUN TEXTILE TECHNOLOGY CO., LTD. Address before: 226300 Jiangsu city of Nantong province Tongzhou District Industrial Park building sun Zhihao Applicant before: Goldsun Holding Group Co., Ltd. |
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Application publication date: 20151223 |