CN105040340A - Dyeing and processing method of all-cotton satin weave brushed fabric - Google Patents

Dyeing and processing method of all-cotton satin weave brushed fabric Download PDF

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Publication number
CN105040340A
CN105040340A CN201510420761.7A CN201510420761A CN105040340A CN 105040340 A CN105040340 A CN 105040340A CN 201510420761 A CN201510420761 A CN 201510420761A CN 105040340 A CN105040340 A CN 105040340A
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China
Prior art keywords
fabric
satin weave
brushed fabric
finishing processing
sanding
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CN201510420761.7A
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Chinese (zh)
Inventor
胡青青
陈红霞
陆鹏
丁可敬
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GOLDSUN HOLDING GROUP CO Ltd
Jiangsu Goldsun Textile Science and Technology Co Ltd
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GOLDSUN HOLDING GROUP CO Ltd
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Priority to CN201510420761.7A priority Critical patent/CN105040340A/en
Publication of CN105040340A publication Critical patent/CN105040340A/en
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Abstract

The present invention discloses a dyeing and processing method of all-cotton satin weave brushed fabric. The method is as below: gray fabric singeing, rolled enzyme cold heap, scouring, bleaching, tentering whitening, sanding, printing ageing washing, softening fixing and pre-shrinking. The brushed fabric has soft fine hair, napping effect and no hair loss; and dyeing and finishing not only retain the loose and soft characteristics of the satin weave but also protect the mightiness of the fabric.

Description

A kind of cotton satin weave brushed fabric dyeing and finishing processing method
Technical field
The invention belongs to shell-fabric dyeing and finishing technical field, be specifically related to a kind of cotton satin weave brushed fabric dyeing and finishing processing method.
Background technology
According to the habits and customs of domestic people, brushed fabric is bedding use in winter kind, the especially fabric of twill-weave comparatively widely.Fabric is carried out sanding processing, and fiber is after violent mechanical friction, and rigidity dies down, and makes cloth cover be full of closely knit fine hair, non-stimulated during contact skin, without titillation, can promote simultaneously and feel and soft feeling with warm during skin contact.Simultaneously the feel of fabric, gas permeability also improvement to a certain extent, particularly higher for comfortableness requirement fabric, effect is comparatively remarkable.
At present, market mainstream sanding product specification is the sanding of cotton twill, and when human body contacts with fabric, comfort and skin-friendly are not good.This is mainly because this series products feel is partially stiffening, and tightness is too large, and especially when cotton twill fabric is after mercerising, it is stronger that the body bony of fabric becomes, and tightness is larger.When fiber is after mercerising, it is hard and crisp that fiber becomes, crystal region step-down, and amorphous region increases, and monofilament strength receives damage.Carry out sanding to the fabric after mercerising, fiber is under external force is cut, and surface hairiness more easily brittle failure occurs, and that therefore considers fabric feel and fiber falls a mao performance, and the present invention devises a kind of dyeing and finishing processing method of cotton satin weave brushed fabric.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art and a kind of cotton satin weave brushed fabric dyeing and finishing processing method is provided, gained brushed fabric fine hair is soft, have napping effect, not easily falling hair.
A kind of cotton satin weave brushed fabric dyeing and finishing processing method, brightens grey cloth through enzyme cold dome of singing, roll, kiering, bleaching, tentering successively, sanding, stamp evaporates washing, softly to shape, preshrunk, to obtain final product.
As the further improvement of foregoing invention, described in singe grade >=3 grade of singing in operation.
As the further improvement of foregoing invention, in described kiering operation, concentration of caustic soda is 25 ~ 35g/L, and scouring agent concentration is 8 ~ 15g/L, and steam temperature is 102 ~ 105 DEG C, and steaming time is 50 ~ 70min.
As the further improvement of foregoing invention, in described bleaching process, the concentration of hydrogen peroxide is 3 ~ 6g/L, non-silicon class hydrogen peroxide stabilizer 6 ~ 10g/L, and steam temperature is 102 ~ 105 DEG C, and steaming time is 50 ~ 70min, and working solution pH is 9 ~ 11.
As the further improvement of foregoing invention, in described sanding operation, select Horizontal type multiple rollers roughing-up machine, adopt 4 ~ 8 rubber rollers.
As the further improvement of foregoing invention, the rubber order number of described rubber roller is 120 ~ 400 orders, and rubber roller rotating speed is 1200 ~ 1600rpm.
As the further improvement of foregoing invention, in described Horizontal type multiple rollers roughing-up machine, 2 ~ 4 carbon element rollers can also be added again.
As the further improvement of foregoing invention, described carbon element roller rotating speed is 800 ~ 1400rpm, and the speed of a motor vehicle is 30 ~ 45m/min, and pressure is 2 ~ 7bar.
As the further improvement of foregoing invention, described stamp evaporates in washing step, and washing time is 4 ~ 6 minutes, and temperature is 80 ~ 100 DEG C.
Brushed fabric fine hair of the present invention is soft, have napping effect, not easily fall hair, not only remains the brute force of the soft characteristic of satin weave fabric but also protection fabric after dyeing and finishing process.
Detailed description of the invention
Cotton satin weave brushed fabric dyeing and finishing processing method of the present invention, by grey cloth successively through singing, roll enzyme cold dome, kiering, bleaching, tentering brighten, sanding, stamp evaporate washing, softly shape, preshrunk, to obtain final product.
Wherein, sanding operation adopts Horizontal type multiple rollers roughing-up machine to carry out sanding to fabric.At the roller surface of Multi-roller roughening grinding machine, the Buddha's warrior attendant rubber of coated high order number, makes rubber grinding roller.Under running up, rubber grinding roller is contacted with fabric tightness by the diamond grit of the random alignment on coated rubber thereon, the knife edge that abrasive particle is sharp keen and chamfering are first by FRP rebar in yarn, sharp sand grains is by surface fiber of the fabric partial cut, be slit into the filament shape of about 1-2mm, along with proceeding of sanding, filament is made to wear into fine hair.Fabric in the present invention is organized as Warp Satin tissue, has obvious difference with the twill-weave of routine.The warp thread of satin weave is exposed at the more of web surface, and broadwise is then covered in by warp thread, and the weft yarn exposing web surface is less for warp thread.Fabric is when carrying out sanding, the orientation of warp thread parallels (0 ° or 180 °) with the sanding roller direction of motion (tangential direction that sanding roller contacts with fabric), the orientation of weft yarn is then perpendicular with the sanding roller direction of motion, therefore when material carries out sanding over there, the degree varies sample that fabric warp thread and weft yarn are cut, the degree of weft yarn damaged is much bigger, therefore needs when sanding to prevent weft yarn strength damage too large.Due to fabric warp count comparatively weft count want large, and warp thread covers above weft yarn, the probability that warp thread contacts with sanding roller is slightly large, therefore fabric is when sanding, mainly warp thread produces fine hair, and satin shell fabric is also like this, although the degree of injury of sanding roller to warp thread is little, but also need to take into account fabric velvet and brute force, make appearance of fabrics bulk plentiful, soft abundant.According to facing fabric tissue, select suitable sanding technical parameter, to produce a desired effect.And in the present invention, fabric is without mercerising, because the fabric after mercerising carries out sanding, fiber is under external force is cut, and surface hairiness more easily brittle failure occurs.
At fabric after the process of rubber roller, gentlier grind through carbon element roller, have the combing of fabric surface hairiness and the effect that makes fabric feel more soft.
The size of rubber order number directly affects the sanding effect of fabric, and generally, rubber order number is higher, and the fine hair of sanding is short and even, and strength damage is also less; Rubber order number is lower, and the fine hair ground is longer, and the uniformity is poor, and strength damage is larger.But for comparatively heavy weave, rubber order number is comparatively large, and when particle is less, fabric velvet does not add, therefore according to velvet needed for fabric, rationally need be configured.In patent of the present invention, first use the rubber of low mesh number (bulky grain), be embedded into yarn interior, the fiber in yarn and becoming mildewed of web surface are provoked, then carries out grinding.Then further grinding is carried out to fabric with the rubber of high order number, and then fiber is worn into stubby fine hair.
Pressure roll pressure size can affect the size of fabric wrap angle on grinding roller, and the contact surface size on fabric and rubber roller surface.Pressure is larger, and the area that fabric contacts with rubber roller is large, and fabric more easily fluffs; But when pressure is too large, it is very dark that the particles of silicon carbide on rubber is embedded into fabric inside, decline through broadwise yarn strength very large, fabric is easy to be worn.Therefore the velvet needed for fabric need regulate suitable pressure.
During sanding, the rotating speed of sanding roller substantially exceeds the fabric speed of service, and both speed differences are larger, more easily produce stubby fine hair, and cloth cover is plentiful, but speed difference is larger, and powerful decline is more serious.
Move back and boil drift operation and adopt and boil rinsing combination machine two-phase method, the semi-products after destarch are first carried out kiering decatize, directly pads oxygen bleaching working solution kiering semi-products are bleached after washing, improved the whiteness of boiling drift semi-products, for rear road stamp is prepared.
Grey cloth adopts full starch starching, need carry out expanded degraded with amylase to starch size on grey cloth, is beneficial to the further removal of the slurry when kiering.
Grey cloth, by padding desizing liquid, makes natural cotton seed hulls, cotton wax, pigment and ash on the grey cloth commensal impurity that grades be removed.Mainly caustic soda is comprised, scouring agent, bleeding agent etc. in desizing liquid.Then the grey cloth padding desizing liquid is carried out decatize to bank up, make the cotton seed hulls on grey cloth fully expanded, remove part cotton wax and decompose residual starch size.Scouring agent then by remove the uniform emulsion dispersion of impurity in water, prevent secondary from staiing on cloth cover.Concentration of caustic soda is 25 ~ 35g/L, and scouring agent concentration is under 8-15g/L, 102-105 DEG C of condition, and steaming time is 50 ~ 70min.
Semi-products after kiering are directly padded oxygen bleaching working solution, then carries out decatize, washing, oven dry.Wherein, in oxygen bleaching working solution, the concentration of hydrogen peroxide is 3-6g/L, non-silicon class hydrogen peroxide stabilizer 6-10g/L, and under 102-105 DEG C of condition, decatize 50 ~ 70min, ensures that in oxygen bleaching working solution, pH value is 9 ~ 11 simultaneously.The selection of hydrogen peroxide concentration can not make semi-products whiteness not again can not the brute force of excessive damage semi-products.In oxygen bleaching working solution, need the hydrogen peroxide stabilizer adding non-silicon class, mainly remove the metal ion in water, prevent decomposing hydrogen dioxide solution too fast and broken hole is produced to semi-products, or cause semi-products strength damage too large, and be unfavorable for the sanding of fabric.
Wash sodium alginate slurry, the loose colour mainly washed off on fabric and be bonded at superfine little villus fiber on fabric.Because in present invention process, do not adopt the mercerization of traditional cotton fabric, this is mainly because cotton fiber is after mercerising, and cotton fiber cross section expand into ellipse or circle by kidney ellipsoid, fabric can become tight because of the expansion of fibre and yarn, finally makes fabric feel hardening and harden.Because fabric does not carry out mercerising, the degree of crystallinity of cotton fiber is higher, and amorphous region is less, has less hydrolised dye can be adsorbed on fiber surface and form loose colour, therefore needs this part loose colour to clean, otherwise crock fastness can be caused defective.Meanwhile, because fabric is organized as satin weave, fabric structure is comparatively soft, and floating long line is longer, needs the superfine little filoplume sticking to fabric inside to clean.Therefore, need fabric to clean, ensure that the open width wash time of fabric meets 4 ~ 6 minutes, temperature is 80 ~ 100 DEG C.
Operation of singing is generally first operation in dyeing and finishing fabric process, but conventional sanding product is without operation of singing, and this is mainly because road needs to ignore this procedure through sanding after fabric.But when fabric directly carries out sanding without singing, fabric obverse and reverse has fine hair different in size, have a strong impact on velvet and the product texture of fabric.But, if fabric is singed too heavy, also can cause and produce the waste of the energy, the dehydration of starch size on grey cloth can be caused simultaneously and form dextrin and be bonded on grey cloth, being unfavorable for that moving back of rear road boils drift operation.Therefore, the speed of a motor vehicle that conservative control is singed and grade of singing, to moving back the utilization of boiling drift operation and the energy, also have the effect of outbalance.
Embodiment 1
Specification: 106 '/32s*21s/133*606 piece of change satin weave reactive printing light color
By above-mentioned fabric successively through following steps:
1, singe: gas singeing, the speed of a motor vehicle 100 ~ 110m/min, two positive one is anti-, thoroughly burns, class 4 level of singing, and roll enzyme fire extinguishing, bank up 6 hours, amylase consumption is 15g/L.
2, rinsing combination machine is boiled in employing, and bilayer is banked up.
Kiering dipping working solution
NaOH:30g/L;
Scouring agent: 12g/L;
Decatize: 102 DEG C of * 60min;
The speed of a motor vehicle: 80m/min;
Bleaching dipping working solution:
Hydrogen peroxide: 4g/L;
Non-silicon class hydrogen peroxide stabilizer: 8g/L;
Decatize: 102 DEG C of * 60min;
PH value is 9 ~ 11;
Speed of a motor vehicle 80m/min.
3, tentering brightens: VBL brightening agent 1.6g/L, raising agent 40g/L, speed of a motor vehicle 40m/min, temperature 140 ~ 150 DEG C.
4, sanding: adopt multiple roll Horizontal sanding machine, wherein 8 rubber rollers, 4 carbon element rollers, rubber roller order number is 240 orders successively, 240 orders, 320 orders, 320 orders, 320 orders, 320 orders, 400 orders, 400 orders (the 1st and the 5th rotating forward, all the other reversions).Rubber roller rotating speed is 1400rpm, and carbon element roller rotating speed is 1200rpm, the rotating forward of first, carbon element rod, all the other reversions.Rubber roller pressure is followed successively by 7bar, 6bar, 6bar, 6bar, 6bar, 6bar, 3bar, 3bar.The speed of a motor vehicle is 40m/min.
5, stamp evaporates: select full sodium alginate thickener as printing gum, selects dyestuff and dye dosage according to flower pattern and cover chromatic number.
6, wash: adopt 12 lattice open width rinsing bowls, washing time is 4min, temperature 80 ~ 100 DEG C.
7, soft sizing: pick-up 75 ~ 80%, setting temperature is 160 ~ 170 DEG C, the speed of a motor vehicle 40 ~ 45m/min, Working solution prescription: fluff type softener: 20g/L; Smooth type softener: 6g/.The effective fabric width 251 ~ 252cm of cropping.
8, preshrunk: known technology in industry, repeats no more.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 245 980 520
Sanding semi-products 248 588 501
Finished product 251.5 401 494
Finished product Indexs measure result
Project Result
Washing shrinkage/% -2.5/-3.1
Resistance to phototropic/level >3
Dry fastness/level 4
Fastness to wet rubbing/level 3
Embodiment 2
Specification: 106 "/32s*21s/130*565 pieces 3 flies the medium color depth of satin weave reactive printing
By above-mentioned fabric successively through following steps:
1, singe: gas singeing, the speed of a motor vehicle 100 ~ 110m/min, a positive and a negative, burns thoroughly, grade of singing 3 grades, and roll enzyme fire extinguishing, bank up 6 hours, amylase consumption is 15g/L.
2, rinsing combination machine is boiled in employing, and bilayer is banked up.
Kiering dipping working solution
NaOH:25g/L;
Scouring agent: 8g/L;
Decatize: 105 DEG C of * 50min;
The speed of a motor vehicle: 80m/min;
Bleaching dipping working solution:
Hydrogen peroxide: 3g/L;
Non-silicon class hydrogen peroxide stabilizer: 6g/L;
Decatize: 105 DEG C of * 50min;
PH value is 9 ~ 11;
Speed of a motor vehicle 80m/min.
3, tentering brightens: VBL brightening agent 1.6g/L, raising agent 40g/L, speed of a motor vehicle 40m/min, temperature 135 ~ 145 DEG C.
4, sanding: adopt multiple roll Horizontal sanding machine, wherein 8 rubber rollers, 4 carbon element rollers, rubber roller order number is 240 orders successively, 240 orders, 240 orders, 320 orders, 320 orders, 400 orders, 400 orders, 400 orders (the 1st and the 5th rotating forward, all the other reversions).Rubber roller rotating speed is 1200rpm, and carbon element roller rotating speed is 800rpm, the rotating forward of first, carbon element roller, all the other reversions.Rubber roller pressure is followed successively by 7bar, 6bar, 6bar, 5bar, 5bar, 5bar, 2bar, 2bar.The speed of a motor vehicle is 30m/min.
5, stamp evaporates: select full sodium alginate thickener as printing gum, selects dyestuff and dye dosage according to flower pattern and cover chromatic number.
6, wash: adopt 12 lattice open width rinsing bowls, washing time is 5min, temperature 80 ~ 100 DEG C.
7, soft sizing: pick-up 75 ~ 80%, setting temperature is 160 ~ 170 DEG C, the speed of a motor vehicle 40 ~ 45m/min, Working solution prescription: fluff type softener: 18g/L; Smooth type softener: 4g/.The effective fabric width 251 ~ 252cm of cropping.
8, preshrunk: known technology in industry, repeats no more.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 244 956 503
Sanding semi-products 248 602 476
Finished product 251 417 462
Finished product Indexs measure result
Project Result
Washing shrinkage/% -2.2/-3.4
Resistance to phototropic/level >3
Dry fastness/level 4
Fastness to wet rubbing/level 3
Embodiment 3:
Specification: 106 "/21s*21s/108*586 piece medium the color depth of change satin weave reactive printing
By above-mentioned fabric successively through following steps:
1, singe: gas singeing, the speed of a motor vehicle 100 ~ 110m/min, a positive and a negative, burns thoroughly, grade of singing 3 grades, and roll enzyme fire extinguishing, bank up 6 hours, amylase consumption is 15g/L.
2, rinsing combination machine is boiled in employing, and bilayer is banked up.
Kiering dipping working solution
NaOH:35g/L;
Scouring agent: 15g/L;
Decatize: 103 DEG C of * 70min;
The speed of a motor vehicle: 80m/min;
Bleaching dipping working solution:
Hydrogen peroxide: 6g/L;
Non-silicon class hydrogen peroxide stabilizer: 10g/L;
Decatize: 103 DEG C of * 70min;
PH value is 9 ~ 11;
Speed of a motor vehicle 80m/min.
3, tentering brightens: VBL brightening agent 1.6g/L, raising agent 40g/L, speed of a motor vehicle 40m/min, temperature 140 ~ 155 DEG C.
4, sanding: adopt multiple roll Horizontal sanding machine, wherein 4 rubber rollers, 2 carbon element rollers, rubber roller order number is 120 orders successively, 120 orders, 240 orders, 320 orders (the 1st rotating forward, all the other reversions).Rubber roller rotating speed is 1600rpm, and carbon element roller rotating speed is 1400rpm, and 2 carbon element rollers are reversion.Rubber roller pressure is followed successively by 7bar, 7bar, 6bar, 4bar.The speed of a motor vehicle is 30m/min.
5, stamp evaporates: select full sodium alginate thickener as printing gum, selects dyestuff and dye dosage according to flower pattern and cover chromatic number.
6, wash: adopt 12 lattice open width rinsing bowls, washing time is 6min, temperature 80 ~ 100 DEG C.
7, soft sizing: pick-up 75 ~ 80%, setting temperature is 160 ~ 170 DEG C, the speed of a motor vehicle 40 ~ 45m/min, Working solution prescription: fluff type softener: 24g/L; Smooth type softener: 6g/.The effective fabric width 251 ~ 252cm of cropping.
8, preshrunk: known technology in industry, repeats no more.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 247 976 511
Sanding semi-products 248 614 490
Finished product 252 450 469
Finished product Indexs measure result
Project Result
Washing shrinkage/% -3/-2.9
Resistance to phototropic/level >3
Dry fastness/level 4
Fastness to wet rubbing/level 2-3
Embodiment 4:
Specification: 106 "/21s*21s/108*588 piece medium the color depth of reinforcement satin weave reactive printing
By above-mentioned fabric successively through following steps:
1, singe: gas singeing, the speed of a motor vehicle 100 ~ 110m/min, a positive and a negative, burns thoroughly, grade of singing 3 grades, and roll enzyme fire extinguishing, bank up 6 hours, amylase consumption is 15g/L.
2, rinsing combination machine is boiled in employing, and bilayer is banked up.
Kiering dipping working solution
NaOH:30g/L;
Scouring agent: 13g/L;
Decatize: 102 DEG C of * 70min;
The speed of a motor vehicle: 80m/min;
Bleaching dipping working solution:
Hydrogen peroxide: 5g/L;
Non-silicon class hydrogen peroxide stabilizer: 10g/L;
Decatize: 102 DEG C of * 70min;
PH value is 9 ~ 11;
Speed of a motor vehicle 80m/min.
3, tentering brightens: VBL brightening agent 1.6g/L, raising agent 40g/L, speed of a motor vehicle 30m/min, temperature 155 ~ 165 DEG C.
4, sanding: adopt multiple roll Horizontal sanding machine, wherein 6 rubber rollers, 4 carbon element rollers, rubber roller order number is 120 orders successively, 240 orders, 320 orders, 320 orders, 320 orders, 400 orders (the 1st rotating forward, all the other reversions).Rubber roller rotating speed first and second are 1600rpm, and all the other are 1400rpm, and carbon element roller rotating speed is 1400rpm, the rotating forward of the 1st, carbon element roller, all the other reversions.Rubber roller pressure is followed successively by 7bar, 7bar, 6bar, 6bar, 5bar, 2bar.The speed of a motor vehicle is 30m/min.
5, stamp evaporates: select full sodium alginate thickener as printing gum, selects dyestuff and dye dosage according to flower pattern and cover chromatic number.
6, wash: adopt 12 lattice open width rinsing bowls, washing time is 6min, temperature 80 ~ 100 DEG C.
7, soft sizing: pick-up 75 ~ 80%, setting temperature is 160 ~ 170 DEG C, the speed of a motor vehicle 40 ~ 45m/min, Working solution prescription: fluff type softener: 24g/L; Smooth type softener: 6g/.The effective fabric width 251 ~ 252cm of cropping.
8, preshrunk: known technology in industry, repeats no more.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 245 1010 515
Sanding semi-products 248 620 490
Finished product 252 438 447
Finished product Indexs measure result
Project Result
Washing shrinkage/% -3.3/-2.7
Resistance to phototropic/level >3
Dry fastness/level 4
Fastness to wet rubbing/level 2-3
Embodiment 5
Specification: 106 '/32s*21s/133*608 pieces 3 flies Warp Satin reactive printing light color
By above-mentioned fabric successively through following steps:
1, singe: gas singeing, the speed of a motor vehicle 100 ~ 110m/min, two positive one is anti-, thoroughly burns, class 4 level of singing, and roll enzyme fire extinguishing, bank up 6 hours, amylase consumption is 15g/L.
2, rinsing combination machine is boiled in employing, and bilayer is banked up.
Kiering dipping working solution
NaOH:30g/L;
Scouring agent: 10g/L;
Decatize: 102 DEG C of * 70min;
The speed of a motor vehicle: 80m/min;
Bleaching dipping working solution:
Hydrogen peroxide: 5g/L;
Non-silicon class hydrogen peroxide stabilizer: 8g/L;
Decatize: 102 DEG C of * 60min;
PH value is 9 ~ 11;
Speed of a motor vehicle 80m/min.
3, tentering brightens: VBL brightening agent 1.6g/L, raising agent 40g/L, speed of a motor vehicle 40m/min, temperature 165 ~ 170 DEG C.
4, sanding: adopt multiple roll Horizontal sanding machine, wherein 6 rubber rollers, 2 carbon element rollers, rubber roller order number is 240 orders successively, 300 orders, 320 orders, 320 orders, 320 orders, 320 orders (the 1st rotating forward, all the other reversions).Rubber roller first rotating speed is 1600rpm, and all the other are 1200rpm, and carbon element roller rotating speed is 1200rpm, and 2 carbon element rollers are reversion.Rubber roller pressure is followed successively by 7bar, 7bar, 7bar, 6bar, 6bar, 2bar.The speed of a motor vehicle is 45m/min.
5, stamp evaporates: select full sodium alginate thickener as printing gum, selects dyestuff and dye dosage according to flower pattern and cover chromatic number.
6, wash: adopt 12 lattice open width rinsing bowls, washing time is 4min, temperature 80 ~ 100 DEG C.
7, soft sizing: pick-up 75 ~ 80%, setting temperature is 160 ~ 170 DEG C, the speed of a motor vehicle 40 ~ 45m/min, Working solution prescription: fluff type softener: 20g/L; Smooth type softener: 6g/.The effective fabric width 251 ~ 252cm of cropping.
8, preshrunk: known technology in industry, repeats no more.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 245 998 535
Sanding semi-products 248 602 501
Finished product 251.5 421 497
Finished product Indexs measure result
Project Result
Washing shrinkage/% -2.2/-3.4
Resistance to phototropic/level >3
Dry fastness/level 4
Fastness to wet rubbing/level 3
Comparative example 1
Be with the difference of embodiment 3: adopt twill-weave.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 245 821 427
Sanding semi-products 248 487 419
Finished product 251.5 275 325
Finished product Indexs measure result
Project Result
Washing shrinkage/% -5.6/-4.7
Resistance to phototropic/level >2
Dry fastness/level 2
Fastness to wet rubbing/level 1
What the fabric in the present embodiment adopted is plain weave, and fabric intensity is inferior to the Warp Satin tissue in embodiment 3.Comparative example 2
Be with the difference of embodiment 3: roughing-up machine does not have carbon element roller, only have rubber roller.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 245 843 410
Sanding semi-products 248 579 369
Finished product 251.5 315 307
Finished product Indexs measure result
Project Result
Washing shrinkage/% -3.5/-4.9
Resistance to phototropic/level >2
Dry fastness/level 2
Fastness to wet rubbing/level 1
Comparative example 3
Be with the difference of embodiment 3: after fabric tentering brightens, carry out sanding again through mercerizing process.
Concerned process steps semi-products Indexs measure result
Project Door width/cm Warp-wise brute force/N Broadwise brute force/N
Boil drift semi-products 245 898 425
Sanding semi-products 248 502 395
Finished product 251.5 321 316
Finished product Indexs measure result
Project Result
Washing shrinkage/% -3.4/-4.3
Resistance to phototropic/level >3
Dry fastness/level 2
Fastness to wet rubbing/level 1
As seen from the above table, fabric is after mercerization finish, and fiber surface filoplume more easily brittle failure occurs, and causes fabric intensity to decline.

Claims (9)

1. a cotton satin weave brushed fabric dyeing and finishing processing method, is characterized in that: by grey cloth successively through singing, roll enzyme cold dome, kiering, bleaching, tentering brighten, sanding, stamp evaporate washing, softly shape, preshrunk, to obtain final product.
2. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 1, is characterized in that: described in singe grade >=3 grade of singing in operation.
3. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 1, it is characterized in that: in described kiering operation, the concentration of caustic soda adopted is 25 ~ 35g/L, scouring agent concentration is 8 ~ 15g/L, and steam temperature is 102 ~ 105 DEG C, and steaming time is 50 ~ 70min.
4. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 1, it is characterized in that: in described bleaching process, the concentration of the hydrogen peroxide adopted is 3 ~ 6g/L, non-silicon class hydrogen peroxide stabilizer 6 ~ 10g/L, steam temperature is 102 ~ 105 DEG C, steaming time is 50 ~ 70min, and working solution pH is 9 ~ 11.
5. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 1, is characterized in that: select Horizontal type multiple rollers roughing-up machine in described sanding operation, adopts 4 ~ 8 rubber rollers.
6. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 5, is characterized in that: the rubber order number of described rubber roller is 120 ~ 400 orders, and rubber roller rotating speed is 1200 ~ 1600rpm.
7. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 5, is characterized in that: add 2 ~ 4 carbon element rollers in described Horizontal type multiple rollers roughing-up machine again.
8. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 7, is characterized in that: described carbon element roller rotating speed is 800 ~ 1400rpm, and the speed of a motor vehicle is 30 ~ 45m/min, and pressure is 2 ~ 7bar.
9. cotton satin weave brushed fabric dyeing and finishing processing method according to claim 1, it is characterized in that: described stamp evaporates in washing step, washing time is 4 ~ 6 minutes, and temperature is 80 ~ 100 DEG C.
CN201510420761.7A 2015-07-16 2015-07-16 Dyeing and processing method of all-cotton satin weave brushed fabric Pending CN105040340A (en)

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CN105386332A (en) * 2015-12-30 2016-03-09 安徽中天纺织科技股份有限公司 Direct printing and fast curing method of cotton-polyester fabric
CN105463825A (en) * 2015-12-30 2016-04-06 安徽中天纺织科技股份有限公司 Pretreatment method for all-cotton single-yarn drill
CN105483904A (en) * 2015-11-27 2016-04-13 江苏金太阳纺织科技股份有限公司 Dyeing and finishing method for tencel/bamboo pulp fiber blended fabric
CN105803626A (en) * 2016-05-30 2016-07-27 江阴市红柳被单厂有限公司 All-cotton cashmere fabric and production method thereof
CN106400459A (en) * 2016-08-30 2017-02-15 江苏金太阳纺织科技股份有限公司 Dyeing and finishing method of cotton-spun acrylic fiber printed fabric
CN106592135A (en) * 2016-12-08 2017-04-26 常州帝豪纺织染整有限公司 Dyeing technology of canvas
CN106801285A (en) * 2016-12-20 2017-06-06 江苏金太阳纺织科技股份有限公司 A kind of dyeing and finishing processing method of napping fabric
CN107400961A (en) * 2017-07-13 2017-11-28 江苏金太阳纺织科技股份有限公司 A kind of brushed fabric and its processing method
CN109130368A (en) * 2018-06-27 2019-01-04 阿斯福特纺织(漳州)有限公司 A kind of efficient moulding process of cotton fabric
CN109322033A (en) * 2018-10-26 2019-02-12 南通梦琦锐数码纺织有限公司 A kind of anti-plumage product preparation method

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CN105483904A (en) * 2015-11-27 2016-04-13 江苏金太阳纺织科技股份有限公司 Dyeing and finishing method for tencel/bamboo pulp fiber blended fabric
CN105386332A (en) * 2015-12-30 2016-03-09 安徽中天纺织科技股份有限公司 Direct printing and fast curing method of cotton-polyester fabric
CN105463825A (en) * 2015-12-30 2016-04-06 安徽中天纺织科技股份有限公司 Pretreatment method for all-cotton single-yarn drill
CN105803626A (en) * 2016-05-30 2016-07-27 江阴市红柳被单厂有限公司 All-cotton cashmere fabric and production method thereof
CN105803626B (en) * 2016-05-30 2018-02-09 江阴市红柳被单厂有限公司 A kind of cotton cashmere-like fabric and its manufacture method
CN106400459A (en) * 2016-08-30 2017-02-15 江苏金太阳纺织科技股份有限公司 Dyeing and finishing method of cotton-spun acrylic fiber printed fabric
CN106592135A (en) * 2016-12-08 2017-04-26 常州帝豪纺织染整有限公司 Dyeing technology of canvas
CN106801285A (en) * 2016-12-20 2017-06-06 江苏金太阳纺织科技股份有限公司 A kind of dyeing and finishing processing method of napping fabric
CN107400961A (en) * 2017-07-13 2017-11-28 江苏金太阳纺织科技股份有限公司 A kind of brushed fabric and its processing method
CN109130368A (en) * 2018-06-27 2019-01-04 阿斯福特纺织(漳州)有限公司 A kind of efficient moulding process of cotton fabric
CN109322033A (en) * 2018-10-26 2019-02-12 南通梦琦锐数码纺织有限公司 A kind of anti-plumage product preparation method

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