CN104109942B - A kind of mica cool fiber Rachael blanket made production technology - Google Patents
A kind of mica cool fiber Rachael blanket made production technology Download PDFInfo
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Abstract
The invention discloses a kind of mica cool fiber Rachael blanket made production technology, specification is adopted to be that the mica cool fiber textured filament of 120D/140F ~ 180D/150F is as plush yarn, be that the Pet Textured Yarn of 150D/144F is as wire gauze by specification, double rib warp loom is produced individual layer Rachael blanket made product, and it mainly comprises the following steps: (1) yarn is selected; (2) weave; (3) kiering; (4) uniformly dyeing; (5) reduction cleaning; (6) Final finishing.The present invention is by the optimal design to the whole production technology of woollen blanket, have developed a kind of mica cool fiber Rachael blanket made of functional high-tech, this mica cool fiber Rachael blanket made has softness, skin care, comfortable feature, also there is the health cares such as heat conduction is nice and cool, elimination peculiar smell, there are comparatively wide market prospects.
Description
Technical field
The present invention relates to a kind of Rachael blanket made production technology, especially relate to a kind of mica cool fiber Rachael blanket made production technology.
Background technology
Make a general survey of the development trend of domestic and international textiles, functional high-tech textiles has become the main flow of market development.People not only require attractive in appearance to textiles, and focus on comfortableness and functional.Therefore, functional textile becomes one of the developing trend in textile industry future, jointly forms the large tendency of following textiles by with fine count fiber textiles, nonwoven fabric, composite, ep-type material etc.Along with the appearance of the tencels such as great beans Xian Wei ﹑ milk fibre, researchers have invested mica cool fiber sight again.
The ice-cold functional fibre of mica, through the special treatment of high-tech technique by the MICA stone granulate of high-quality, add in the manufacture process of fiber with the form of nano-scale particle, so these nano mica ore particles firmly can adsorb and combine in the fibre, make and there is certain fastness and the ice-cold functional fibre of persistent mica.At present, mica cool fiber is more and more applied in the production in various field.
Publication number is CN101476209A, denomination of invention is " a kind of Rachael blanket made and production method thereof " patent of invention, the present invention relates to a kind of Rachael blanket made and production method thereof, referring more particularly to terylene is the Rachael blanket made that raw material adopts single needle bar warp knitting machine production.The terylene low elastic interlaced yarn adopting 83 ~ 333dtex is suede yarn raw material, 56 ~ 111dtex terylene fully drawn yarn is end silk, weft-knitted fur machine is weaved, and makes through HEAT SETTING, front fluffing, dyeing terylene or stamp, post processing and front hot light, cropping, reverse side fluffing, HEAT SETTING.Owing to adopting single bed knit machine to weave, the grey cloth of production does not need to cut open width, and production efficiency improves greatly, and the cost of weaving of woollen blanket is reduced.Meanwhile, knit grey cloth pile yams be underlap, during Final finishing, the fiber in yarn is brushed into single state completely.Product has softness, fluffy, and warmth retention property is good, the feature of style exquisiteness.But in this invention technology, the content of Rachael blanket made is not produced in design with double rib warp loom, does not more relate to the related content of producing Rachael blanket made with functional mica cool fiber.
Publication number is CN102776653A, denomination of invention is the patent of invention of " ice-cold Sheng-bast fiber man spins articles for use fabric, its preparation method and articles for use spin in the family that prepared by it ", the invention provides ice-cold Sheng-bast fiber man and spin articles for use fabric, it is the yarn become with its blending by cool fiber, be made into jacquard fabric again, by weight percentage, its raw material consists of: cool fiber is 20 ~ 60%, and Sheng-bast fiber is 40 ~ 80%.The preparation method that the present invention also provides described family to spin articles for use fabric and spin by described family the family that articles for use fabric prepares and spin articles for use.Cool fiber is applied in home textile product in summer by the present invention, meets the life idea that current people pursue " comfortable, safety, health ".Namely the product obtained has the soft feature such as pendency, sense of touch uniqueness, air-moisture-permeable, plain gloss, again can adsorbs malodorous, has antibacterial, antistatic, cooling, the health cares such as cool and comfortable.But, this patent of invention only relates to a kind of ice-cold Sheng-bast fiber man and spins articles for use fabric, its preparation method and articles for use spin in the family that prepared by it, do not relate to and use the mica cool fiber of 15OD/144F as plush yarn, by the Pet Textured Yarn of the 150D/144F related content as wire gauze, do not relate to the content with Raschel looms braiding woollen blanket yet.
Publication number is CN101665986A, denomination of invention is the patent of invention of " mica chinlon cool fiber filament and production method thereof ", the invention provides a kind of mica chinlon cool fiber filament and production method thereof, wherein mica chinlon cool fiber filament comprises following two kinds of compositions according to percentage by weight: nano mica 3 ~ 5%, chinlon 6 section 95 ~ 97%.Mica chinlon cool fiber filament of the present invention, relative to the nylon fibre of routine, not only eliminates original shortcoming, also add following new advantage: ﹙ 1 ﹚ anti-static function; ﹙ 2 ﹚ heat conduction absorbent function: because mica is originally as sheet silicate structure, its heat-conducting effect is better than PA6 itself, and the hydration effect that the mica itself after delamination is formed, easily form one deck hydration shell, have heat conduction and moisture double effects; ﹙ 3 ﹚ deodorizing function: the specific area of delamination mica is higher than 450m2/g, this kind of high-specific surface area, make the effect of its adsorb peculiar smell be better than other ores even mica self, high-specific surface area has the effect of similar active carbon decomposition smell molecule, so do not need fragrance just can smelly eliminating.But, this patent of invention only relates to a kind of mica chinlon cool fiber and production method thereof, do not relate to the related content of mica cool fiber (terylene base) as suede yarn of use 150D/144F, do not relate to the content with Rachael blanket made warp knitting machine braiding woollen blanket yet.
Summary of the invention
The object of the present invention is to provide a kind of mica cool fiber Rachael blanket made production technology, processing step is simple, workable, produce the mica cool fiber Rachael blanket made obtained and there is softness, skin care, comfortable feature, also there is the health cares such as heat conduction is nice and cool, elimination peculiar smell, there are comparatively wide market prospects.
To achieve these goals, the present invention is by the following technical solutions:
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: using mica cool fiber textured filament as plush yarn, using Pet Textured Yarn as wire gauze.
(2) weave: adopt double rib warp loom to weave plush yarn and wire gauze, obtain mica cool fiber individual layer Rachael blanket made.
(3) kiering: the woollen blanket in step (2) is placed in kiering liquid and carries out kiering.In the present invention, kiering is carried out to improve its wettability and soft feel to woollen blanket, simultaneously to remove the dirt such as various ash contents, finish of its surface attachment, be conducive to follow-up uniformly dyeing step.
(4) uniformly dyeing: dyeing liquor pH value is adjusted to after 4.5 ~ 5.5 and the woollen blanket in step (3) is dyeed.Uniformly dyeing step in the present invention can also substitute with the patterning step of routine, the steps include: stamp, drying, steaming and color fixing, washing, flexible smooth process, drying, and the woollen blanket obtained is that surface color and polish is different from floral designs.
(5) reduction cleaning: with reduction cleaning liquid, reduction cleaning is carried out to the mica cool fiber individual layer Rachael blanket made after uniformly dyeing, go out cylinder with after acetic acid neutralization &washing.
(6) Final finishing: drying and shaping is carried out successively to the mica cool fiber Rachael blanket made after reduction cleaning, front hot light, front bristle, front scald cut, hair is scalded at back side fluffing, back side bristle, the back side, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, namely slitting obtain mica cool fiber individual layer Rachael blanket made finished product after sewing up, finally will put in storage after packaging after finished product inspection.In the present invention, front hot light adopts secondary hot light, makes front fluffy, the easy plucking of reverse side; The bristle degree of depth should be grasped when front bristle, back side bristle, can not base fabric be touched, guarantee mica cool fiber plush yarn to be combed into filament state, and comb suitable; The back side is grabbed when cutting and is adopted machine on inverse hair, and fine hair should be guaranteed to have one's hair trimmed; Note the limit of woollen blanket both sides to be cut over-and-over whip suture again when slitting is sewed up.
As preferably, in step (1), the specification of mica cool fiber textured filament is 120D/140F ~ 180D/150F, and the specification of Pet Textured Yarn is 150D/144F.
As preferably, the technological parameter of braiding is in step (2): in model be E2291A double rib warp loom on, it is 12 ~ 14mm that front and back needle-bar spaces, 4 pin inlaid thread tissues are woven at front and back needle-bar respectively respectively with 1, No. 6 sley bar, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave lint respectively at forward and backward needle-bar, and braiding speed is 360 ~ 440r/min.
As preferably, bath raio 1:20 ~ 25 are controlled during kiering in step (3), extremely, kiering temperature is 90 ~ 100 DEG C, kiering time 40 ~ 60min, the formula of kiering liquid is: sodium metasilicate 0.3 ~ 0.5g/L, sodium carbonate 1 ~ 3g/L, glauber salt 2 ~ 5g/L, penetrating agent JFC 0.5 ~ 1g/L, fatty alcohol-polyoxyethylene ether 1 ~ 3g/L, disodium ethylene diamine tetraacetate 1 ~ 3g/L.The formula of the present invention to kiering liquid is optimized design, and wherein sodium carbonate can demineralized water, can improve kiering effect simultaneously; Impurity in the adsorbable kiering liquid of sodium metasilicate and impurity analyte; Glauber salt can effectively prevent the impurity that adsorbed by sodium metasilicate in kiering liquid and impurity analyte from depositing on woollen blanket again, also can improve dye uniformity and the dyefastness of woollen blanket in follow-up uniformly dyeing process simultaneously; Fatty alcohol-polyoxyethylene ether is non-ionic surface active agent, has good scourability; Sodium metasilicate easily produces silicon dirt, causes fabric feeling coarse, easily abrades fiber, and disodium ethylene diamine tetraacetate has excellent chelating dispersive property, can eliminate silicon dirt, effectively improve feel and the capillary effect of woollen blanket, disodium ethylene diamine tetraacetate also has excellent surface-activity simultaneously; Penetrating agent JFC has good moistening osmosis and cooperative effect, by the synergy between penetrating agent JFC, fatty alcohol-polyoxyethylene ether and disodium ethylene diamine tetraacetate, greatly can improve moistening, the emulsification of kiering liquid, clean effect; The present invention, by the optimization to kiering liquid and boiling parameter, ensures as far as possible fully to remove the various dirt of carpeted surface, simultaneously the brute force of guaranteed woollen blanket and outward appearance unaffected.
As preferably, in step (4), dyeing liquor pH value adopts acetic acid to regulate.
As preferably, control dye bath ratio 1:5 ~ 7 during uniformly dyeing in step (4), described prescription of its dyeing liquor is: S-GL0.02 ~ 0.04g/L, defoamer 1 ~ 2g/L, levelling agent 1 ~ 1.5g/L, and dyeing temperature is 125 ~ 135 DEG C, and dyeing time is 60 ~ 70min.Dyeing liquor of the present invention is insensitive to dyeing parameter, has good reappearance and level-dyeing property, is once coloured to power good.
As preferably, in step (5), the reduction cleaning time is 30 ~ 50min, and the formula of reduction cleaning liquid is: sheet alkali 2 ~ 3g/L, sodium hydrosulfite 2.5 ~ 3.5g/L, synthesis detergent 1.5 ~ 2.5g/L, surfactant 1.5 ~ 2.5g/L.
As preferably, in step (6), drying and shaping adopts JZR type tentering heat setting machine to carry out, and setting speed is 22 ~ 24m/min, and design temperature is 180 ~ 190 DEG C; Front hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 180 ~ 190 DEG C, cloth speed 15 ~ 17m/min, along hair twice, and twice, inverse hair; Front bristle adopts the two rod brushing machine of MB211E type to carry out, speed 4 ~ 5m/min; Front is scalded to cut and is adopted MB322H type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 ~ 190 DEG C, and speed is 10 ~ 14m/min; Back side fluffing adopts MB311E type raising machine to carry out, and fluff 4 times in the back side, speed is 18 ~ 20m/min, plays gross weight 40%, and front retains 60%; Back side bristle adopts the two rod brushing machine of MB211E type to carry out, single roller bristle, along hairbrush, and speed 4 ~ 5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, hot light temperature 180 ~ 190 DEG C, hot light speed regulation 10 ~ 12m/min, second time 12 ~ 14m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10 ~ 11m/min, cropping height 4 ~ 5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, setting temperature 160 ~ 180 DEG C, and speed is 20 ~ 21m/min; Front is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min; The back side is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min, and inverse hair scalds cuts twice.
Therefore, the beneficial effect that the present invention has is: adopt mica cool fiber as raw material, warp knitting machine weaves linked groups, and carry out Final finishing after uniformly dyeing is carried out to it, processing step is simple, workable, by being optimized design to whole technique, develop a kind of mica cool fiber Rachael blanket made of functional high-tech, the mica cool fiber Rachael blanket made of exploitation has softness, skin care, comfortable feature, also there is the health cares such as heat conduction is nice and cool, elimination peculiar smell, there are comparatively wide market prospects.
Detailed description of the invention
Below by detailed description of the invention, the present invention will be further described.
In the present invention, if not refer in particular to, all percentage is unit of weight; All devices and raw material all can be buied from market or the industry is conventional, and wherein, dyestuff S-GL(disperses emerald green orchid, bright red, indigo plant etc.) all purchased from Yongxing, Jinan dye chemical industry Co., Ltd; Defoamer, model 1870, purchased from Beijing Zhu Bao Technew SA; Levelling agent, SY-3 type high temperature levelling agent, purchased from Zhejiang organic chemistry research institute; Synthesis detergent, LS type detergent, purchased from seapeak Chemical Co., Ltd. of Shangyu city; Surfactant, 227 type surfactants, purchased from Guangzhou Yi Cheng Chemical Co., Ltd.; Method in following embodiment, if no special instructions, is this area conventional method.
Embodiment 1
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: the mica cool fiber textured filament taking specification as 120D/140F, as plush yarn, is that the Pet Textured Yarn of 150D/144F is as wire gauze with specification.
(2) weave: employing model is that the double rib warp loom of E2291A weaves plush yarn and wire gauze, front and back needle-bar spaces for 12mm, 4 pin inlaid thread tissues are woven at front and back needle-bar respectively respectively with 1, No. 6 sley bar, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave lint respectively at forward and backward needle-bar, braiding speed is 360r/min, obtains mica cool fiber individual layer Rachael blanket made.
(3) kiering: the woollen blanket in step (2) is placed in kiering liquid, control bath raio 1:20, at 90 DEG C of kiering 60min, the formula of kiering liquid is: sodium metasilicate 0.3g/L, sodium carbonate 1g/L, glauber salt 2g/L, penetrating agent JFC 0.5g/L, fatty alcohol-polyoxyethylene ether 1g/L, disodium ethylene diamine tetraacetate 1g/L.
(4) uniformly dyeing: after dyeing liquor pH value acetic acid is adjusted to 4.5, controls dye bath ratio 1:5, and to woollen blanket at 125 DEG C of dyeing 60min, prescription of its dyeing liquor is: S-GL disperses emerald green blue 0.02g/L, defoamer 1g/L, levelling agent 1g/L.
(5) reduction cleaning: with reduction cleaning liquid to the mica cool fiber individual layer Rachael blanket made reduction cleaning process 30min after uniformly dyeing, go out cylinder with after acetic acid neutralization &washing, the formula of reduction cleaning liquid is: sheet alkali 2g/L, sodium hydrosulfite 2.5g/L, synthesis detergent 1.5g/L, surfactant 1.5g/L.
(6) Final finishing: drying and shaping is carried out successively to the mica cool fiber Rachael blanket made after reduction cleaning, front hot light, front bristle, front scald cut, hair is scalded at back side fluffing, back side bristle, the back side, the back side grab cut, multiple sizing, front scald cut, the back side scalds and cuts, namely obtains mica cool fiber individual layer Rachael blanket made finished product after slitting stitching, finally by warehouse-in after packaging after finished product inspection, wherein drying and shaping adopts JZR type tentering heat setting machine to carry out, setting speed is 22m/min, and design temperature is 180 DEG C; Front hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 180 DEG C, cloth speed 15m/min, along hair twice, and twice, inverse hair; Front bristle adopts the two rod brushing machine of MB211E type to carry out, speed 4m/min; Front is scalded to cut and is adopted MB322H type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 DEG C, and speed is 10m/min; Back side fluffing adopts MB311E type raising machine to carry out, and fluff 4 times in the back side, speed is 18m/min, plays gross weight 40%, and front retains 60%; Back side bristle adopts the two rod brushing machine of MB211E type to carry out, single roller bristle, along hairbrush, and speed 4m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, hot light temperature 180 DEG C, hot light speed regulation 10m/min, second time 12m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10m/min, cropping height 4mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, setting temperature 160 DEG C, and speed is 20m/min; Front is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 DEG C, speed 10m/min; The back side is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 DEG C, speed 10m/min, and inverse hair scalds cuts twice.
Embodiment 2
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: the mica cool fiber textured filament taking specification as 130D/145F, as plush yarn, is that the Pet Textured Yarn of 150D/144F is as wire gauze with specification;
(2) weave: employing model is that the double rib warp loom of E2291A weaves plush yarn and wire gauze, front and back needle-bar spaces for 13mm, 4 pin inlaid thread tissues are woven at front and back needle-bar respectively respectively with 1, No. 6 sley bar, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave lint respectively at forward and backward needle-bar, braiding speed is 380r/min, obtains mica cool fiber individual layer Rachael blanket made;
(3) kiering: the woollen blanket in step (2) is placed in kiering liquid, control bath raio 1:22, at 95 DEG C of kiering 50min, the formula of kiering liquid is: sodium metasilicate 0.4g/L, sodium carbonate 2g/L, glauber salt 3g/L, penetrating agent JFC 0.7g/L, fatty alcohol-polyoxyethylene ether 2g/L, disodium ethylene diamine tetraacetate 2g/L.
(4) uniformly dyeing: after dyeing liquor pH value acetic acid is adjusted to 5, controls dye bath ratio 1:6, and to woollen blanket at 130 DEG C of dyeing 65min, prescription of its dyeing liquor is: S-GL disperse blue 0.03g/L, defoamer 1.5g/L, levelling agent 1.2g/L.
(5) reduction cleaning: with reduction cleaning liquid to the mica cool fiber individual layer Rachael blanket made reduction cleaning process 40min after uniformly dyeing, go out cylinder with after acetic acid neutralization &washing, the formula of reduction cleaning liquid is: sheet alkali 2.5g/L, sodium hydrosulfite 3g/L, synthesis detergent 2g/L, surfactant 2g/L.
(6) Final finishing: drying and shaping is carried out successively to the mica cool fiber Rachael blanket made after reduction cleaning, front hot light, front bristle, front scald cut, hair is scalded at back side fluffing, back side bristle, the back side, the back side grab cut, multiple sizing, front scald cut, the back side scalds and cuts, namely obtains mica cool fiber individual layer Rachael blanket made finished product after slitting stitching, finally by warehouse-in after packaging after finished product inspection, wherein drying and shaping adopts JZR type tentering heat setting machine to carry out, setting speed is 23m/min, and design temperature is 185 DEG C; Front hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 185 DEG C, cloth speed 16m/min, along hair twice, and twice, inverse hair; Front bristle adopts the two rod brushing machine of MB211E type to carry out, speed 4.5m/min; Front is scalded to cut and is adopted MB322H type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 185 DEG C, and speed is 12m/min; Back side fluffing adopts MB311E type raising machine to carry out, and fluff 4 times in the back side, speed is 19m/min, plays gross weight 40%, and front retains 60%; Back side bristle adopts the two rod brushing machine of MB211E type to carry out, single roller bristle, along hairbrush, and speed 4.5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, hot light temperature 185 DEG C, hot light speed regulation 11m/min, second time 13m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10.5m/min, cropping height 4.5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, setting temperature 160 ~ 185 DEG C, and speed is 20.5m/min; Front is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 1850 DEG C, speed 12m/min; The back side is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 185 DEG C, speed 12m/min, and inverse hair scalds cuts twice.
Embodiment 3
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: the mica cool fiber textured filament taking specification as 180D/150F, as plush yarn, is that the Pet Textured Yarn of 150D/144F is as wire gauze with specification;
(2) weave: employing model is that the double rib warp loom of E2291A weaves plush yarn and wire gauze, front and back needle-bar spaces for 14mm, 4 pin inlaid thread tissues are woven at front and back needle-bar respectively respectively with 1, No. 6 sley bar, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave lint respectively at forward and backward needle-bar, braiding speed is 440r/min, obtains mica cool fiber individual layer Rachael blanket made;
(3) kiering: the woollen blanket in step (2) is placed in kiering liquid, control bath raio 1:25, at 100 DEG C of kiering 40min, the formula of kiering liquid is: sodium metasilicate 0.5g/L, sodium carbonate 3g/L, glauber salt 5g/L, penetrating agent JFC 1g/L, fatty alcohol-polyoxyethylene ether 3g/L, disodium ethylene diamine tetraacetate 3g/L.
(4) uniformly dyeing: after dyeing liquor pH value acetic acid is adjusted to 5.5, controls dye bath ratio 1:7, and to woollen blanket at 135 DEG C of dyeing 70min, prescription of its dyeing liquor is: S-GL disperses bright red 0.04g/L, defoamer 2g/L, levelling agent 1.5g/L.
(5) reduction cleaning: with reduction cleaning liquid to the mica cool fiber individual layer Rachael blanket made reduction cleaning process 50min after uniformly dyeing, go out cylinder with after acetic acid neutralization &washing, the formula of reduction cleaning liquid is: sheet alkali 3g/L, sodium hydrosulfite 3.5g/L, synthesis detergent 2.5g/L, surfactant 2.5g/L.
(6) Final finishing: drying and shaping is carried out successively to the mica cool fiber Rachael blanket made after reduction cleaning, front hot light, front bristle, front scald cut, hair is scalded at back side fluffing, back side bristle, the back side, the back side grab cut, multiple sizing, front scald cut, the back side scalds and cuts, namely obtains mica cool fiber individual layer Rachael blanket made finished product after slitting stitching, finally by warehouse-in after packaging after finished product inspection, wherein drying and shaping adopts JZR type tentering heat setting machine to carry out, setting speed is 24m/min, and design temperature is 190 DEG C; Front hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 190 DEG C, cloth speed 17m/min, along hair twice, and twice, inverse hair; Front bristle adopts the two rod brushing machine of MB211E type to carry out, speed 5m/min; Front is scalded to cut and is adopted MB322H type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 190 DEG C, and speed is 14m/min; Back side fluffing adopts MB311E type raising machine to carry out, and fluff 4 times in the back side, speed is 20m/min, plays gross weight 40%, and front retains 60%; Back side bristle adopts the two rod brushing machine of MB211E type to carry out, single roller bristle, along hairbrush, and speed 5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, hot light temperature 190 DEG C, hot light speed regulation 12m/min, second time 14m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 11m/min, cropping height 5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, setting temperature 180 DEG C, and speed is 21m/min; Front is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 190 DEG C, speed 14m/min; The back side is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 190 DEG C, speed 14m/min, and inverse hair scalds cuts twice.
The present invention is by the optimal design to whole production technology, have developed a kind of mica cool fiber Rachael blanket made of functional high-tech, this mica cool fiber Rachael blanket made has softness, skin care, comfortable feature, also there is the health cares such as heat conduction is nice and cool, elimination peculiar smell, there are comparatively wide market prospects.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (7)
1. a mica cool fiber Rachael blanket made production technology, is characterized in that, comprise the following steps:
(1) yarn is selected: using mica cool fiber textured filament as plush yarn, using Pet Textured Yarn as wire gauze;
(2) weave: adopt double rib warp loom to weave plush yarn and wire gauze, obtain mica cool fiber individual layer Rachael blanket made;
(3) kiering: the woollen blanket in step (2) is placed in kiering liquid and carries out kiering, bath raio 1:20 ~ 25 are controlled during kiering, kiering temperature is 90 ~ 100 DEG C, kiering time 40 ~ 60min, the formula of kiering liquid is: sodium metasilicate 0.3 ~ 0.5g/L, sodium carbonate 1 ~ 3g/L, glauber salt 2 ~ 5g/L, penetrating agent JFC 0.5 ~ 1g/L, fatty alcohol-polyoxyethylene ether 1 ~ 3g/L, disodium ethylene diamine tetraacetate 1 ~ 3g/L;
(4) uniformly dyeing: dyeing liquor pH value is adjusted to after 4.5 ~ 5.5 and the woollen blanket in step (3) is dyeed;
(5) reduction cleaning: with reduction cleaning liquid, reduction cleaning is carried out to the mica cool fiber individual layer Rachael blanket made after uniformly dyeing, go out cylinder with after acetic acid neutralization &washing;
(6) Final finishing: drying and shaping is carried out successively to the mica cool fiber Rachael blanket made after reduction cleaning, front hot light, front bristle, front scald cut, hair is scalded at back side fluffing, back side bristle, the back side, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, namely slitting obtain mica cool fiber individual layer Rachael blanket made finished product after sewing up, finally will put in storage after packaging after finished product inspection.
2. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, is characterized in that, in step (1), the specification of mica cool fiber textured filament is 120D/140F ~ 180D/150F, and the specification of Pet Textured Yarn is 150D/144F.
3. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, it is characterized in that, the technological parameter of braiding is in step (2): in model be E2291A double rib warp loom on, it is 12 ~ 14mm that front and back needle-bar spaces, 4 pin inlaid thread tissues are woven at front and back needle-bar respectively respectively with 1, No. 6 sley bar, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, and 3, No. 4 sley bars weave lint respectively at forward and backward needle-bar, and braiding speed is 360 ~ 440r/min.
4. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, is characterized in that, in step (4), dyeing liquor pH value adopts acetic acid to regulate.
5. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, it is characterized in that, dye bath ratio 1:5 ~ 7 are controlled during uniformly dyeing in step (4), prescription of its dyeing liquor is: S-GL0.02 ~ 0.04g/L, defoamer 1 ~ 2g/L, levelling agent 1 ~ 1.5g/L, dyeing temperature is 125 ~ 135 DEG C, and dyeing time is 60 ~ 70min.
6. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, it is characterized in that, in step (5), the reduction cleaning time is 30 ~ 50min, the formula of reduction cleaning liquid is: sheet alkali 2 ~ 3g/L, sodium hydrosulfite 2.5 ~ 3.5g/L, synthesis detergent 1.5 ~ 2.5g/L, surfactant 1.5 ~ 2.5g/L.
7. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, is characterized in that, in step (6), drying and shaping adopts JZR type tentering heat setting machine to carry out, and setting speed is 22 ~ 24m/min, and design temperature is 180 ~ 190 DEG C; Front hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 180 ~ 190 DEG C, cloth speed 15 ~ 17m/min, along hair twice, and twice, inverse hair; Front bristle adopts the two rod brushing machine of MB211E type to carry out, speed 4 ~ 5m/min; Front is scalded to cut and is adopted MB322H type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 ~ 190 DEG C, and speed is 10 ~ 14m/min; Back side fluffing adopts MB311E type raising machine to carry out, and fluff 4 times in the back side, speed is 18 ~ 20m/min, plays gross weight 40%, and front retains 60%; Back side bristle adopts the two rod brushing machine of MB211E type to carry out, single roller bristle, along hairbrush, and speed 4 ~ 5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, hot light temperature 180 ~ 190 DEG C, hot light speed regulation 10 ~ 12m/min, second time 12 ~ 14m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10 ~ 11m/min, cropping height 4 ~ 5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, setting temperature 160 ~ 180 DEG C, and speed is 20 ~ 21m/min; Front is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min; The back side is scalded to cut and is adopted MB322E type high-speed and high-efficiency to scald shearing machine to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min, and inverse hair scalds cuts twice.
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