CN104109942A - Mica cool fiber raschel blanket production technology - Google Patents
Mica cool fiber raschel blanket production technology Download PDFInfo
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- CN104109942A CN104109942A CN201410248266.8A CN201410248266A CN104109942A CN 104109942 A CN104109942 A CN 104109942A CN 201410248266 A CN201410248266 A CN 201410248266A CN 104109942 A CN104109942 A CN 104109942A
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Abstract
The invention discloses a mica cool fiber raschel blanket production technology. Mica cool fiber textured yarn of 120D/140F-180D/150F serves as plush yarn, and dacron textured yarn of 150D/144F serves as ground yarn. A single-layer raschel blanket is produced on a double tricot machine in the following steps of (1) yarn selection, (2) weaving, (3) boiling-off, (4) dyeing, (5) reduction clearing, and (6) after finishing. Due to optimized design of the production technology of the blanket, a functional high-tech mica cool fiber raschel blanket is developed. The mica cool fiber raschel blanket has the advantages of being soft, skin-protective and comfortable, has the health care functions such as heat conduction, cooling and odor elimination, and has wide market prospects.
Description
Technical field
The present invention relates to a kind of Rachael blanket made production technology, especially relate to a kind of mica cool fiber Rachael blanket made production technology.
background technology
Make a general survey of the development trend of domestic and international textiles, functional high-tech textiles has become the main flow of market development.People not only require attractive in appearance to textiles, and focus on comfortableness and functional.Therefore, functional textile becomes one of the developing trend in textile industry future, by with the common large tendency that forms following textiles such as fine count fiber textiles, nonwoven fabric, composite, ep-type material.Along with the appearance of the tencels such as great beans Xian Wei ﹑ milk fibre, researchers have invested mica cool fiber sight again.
The ice-cold functional fibre of mica, through the special treatment of high-tech technique by the MICA stone granulate of high-quality, add to the form of nano-scale particle in the manufacture process of fiber, so these nano mica ore particles can firmly adsorb and be combined in fiber, make and there is certain fastness and the ice-cold functional fibre of persistent mica.At present, mica cool fiber is more and more applied in the production in various fields.
Publication number is CN101476209A, denomination of invention is " a kind of Rachael blanket made and production method thereof " patent of invention, the present invention relates to a kind of Rachael blanket made and production method thereof, refer more particularly to the Rachael blanket made that adopts single needle bar warp knitting machine to produce taking terylene as raw material.Adopting the terylene low elastic interlaced yarn of 83～333dtex is suede yarn raw material, 56～111dtex terylene fully drawn yarn is end silk, on weft-knitted fur machine, weave, and make through HEAT SETTING, positive fluffing, dyeing terylene or stamp, post processing and positive hot light, cropping, reverse side fluffing, HEAT SETTING.Owing to adopting single bed knit machine to weave, the grey cloth of production does not need to cut open width, and production efficiency improves greatly, makes the cost of weaving of woollen blanket.Meanwhile, the pile yams of the grey cloth of knitting is underlap, when rear arrangement, the fiber in yarn is brushed into single state completely.Product has softness, fluffy, and warmth retention property is good, the feature of style exquisiteness.But in this invention technology, do not design the content of producing Rachael blanket made with double rib warp loom, more do not relate to the related content of producing Rachael blanket made with functional mica cool fiber.
Publication number is CN102776653A, denomination of invention is the patent of invention of " ice-cold Sheng-bast fiber man spins articles for use fabric, its preparation method and articles for use spin in the family that prepared by it ", the invention provides ice-cold Sheng-bast fiber man and spin articles for use fabric, it is the yarn being become with its blending by cool fiber, be made into again jacquard fabric, by weight percentage, its raw material consists of: cool fiber is 20～60%, and Sheng-bast fiber is 40～80%.The present invention also provides described family spin the preparation method of articles for use fabric and spin by described family the family that articles for use fabric prepares and spin articles for use.The present invention is applied to cool fiber in home textile product in summer, meets current people and pursue the life idea of " comfortable, safety, health ".The product obtaining has the features such as softness is dangled, sense of touch uniqueness, air-moisture-permeable, plain gloss, can adsorb again stink, has antibacterial, antistatic, cooling, the health cares such as cool and comfortable.But, this patent of invention only relates to that a kind of ice-cold Sheng-bast fiber man spins articles for use fabric, its preparation method and articles for use spin in the family that prepared by it, do not relate to the mica cool fiber of 15OD/144F as plush yarn, related content with the Pet Textured Yarn of 150D/144F as wire gauze, does not relate to the content with Raschel looms braiding woollen blanket yet.
Publication number is CN101665986A, denomination of invention is the patent of invention of " mica chinlon cool fiber filament and production method thereof ", the invention provides a kind of mica chinlon cool fiber filament and production method thereof, wherein mica chinlon cool fiber filament comprises following two kinds of compositions according to percentage by weight: nano mica 3～5%, chinlon 6 section 95～97%.Mica chinlon cool fiber filament of the present invention, with respect to conventional nylon fibre, has not only been eliminated original shortcoming, has also increased following new advantage: ﹙ 1 ﹚ anti-static function; ﹙ 2 ﹚ heat conduction absorbent functions: due to mica this as sheet silicate structure, its heat-conducting effect is better than PA6 itself, and the hydration effect of mica after delamination formation itself easily forms one deck hydration shell, has heat conduction and moisture double effects; ﹙ 3 ﹚ deodorizing functions: the specific area of delamination mica is higher than 450m2/g, this kind of high-specific surface area, make effect of its absorption peculiar smell be better than even mica self of other ores, high-specific surface area has the effect of similar active carbon decomposition smell molecule, so do not need the fragrance just can smelly eliminating.But, this patent of invention only relates to a kind of mica chinlon cool fiber and production method thereof, do not relate to the mica cool fiber (terylene base) of using 150D/144F as the related content of suede yarn, do not relate to the content with Rachael blanket made warp knitting machine braiding woollen blanket yet.
summary of the invention
The object of the present invention is to provide a kind of mica cool fiber Rachael blanket made production technology, processing step is simple, workable, the mica cool fiber Rachael blanket made that production obtains has softness, skin care, comfortable feature, also there is the health cares such as heat conduction is nice and cool, elimination peculiar smell, there are comparatively wide market prospects.
To achieve these goals, the present invention is by the following technical solutions:
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: using mica cool fiber textured filament as plush yarn, using Pet Textured Yarn as wire gauze.
(2) braiding: adopt double rib warp loom to weave plush yarn and wire gauze, obtain mica cool fiber individual layer Rachael blanket made.
(3) kiering: the woollen blanket in step (2) is placed in to kiering liquid and carries out kiering.In the present invention, woollen blanket is carried out to kiering to improve its wettability and soft feel, simultaneously to remove the dirt such as various ash contents, finish of its surface attachment, be conducive to follow-up uniformly dyeing step.
(4) uniformly dyeing: dyeing liquor pH value is adjusted to 4.5 ~ 5.5 and rear woollen blanket in step (3) is dyeed.Uniformly dyeing step in the present invention can also substitute by conventional stamp step, the steps include: stamp, drying, steaming and color fixing, washing, flexible smooth processing, dry, and the woollen blanket obtaining is that surface color and polish is different from floral designs.
(5) reduction cleaning: the mica cool fiber individual layer Rachael blanket made with reduction cleaning liquid after to uniformly dyeing carries out reduction cleaning, with going out cylinder in acetic acid and after washing.
(6) after, arrange: to the mica cool fiber Rachael blanket made after reduction cleaning carry out successively drying and shaping, positive hot light, front bristle, positive scald cut, hair is scalded in back side fluffing, back side bristle, the back side, the back side is grabbed and cut, multiple sizing, positive scald cut, the back side scald cut, slitting obtain mica cool fiber individual layer Rachael blanket made finished product after sewing up, finally will after finished product inspection, after packaging, put in storage.In the present invention, positive hot light adopts secondary hot light, makes front fluffy, the easy plucking of reverse side; When front bristle, back side bristle, should grasp the bristle degree of depth, can not touch base fabric, guarantee mica cool fiber plush yarn to be combed into filament state, and comb suitable; The back side is grabbed while cutting and is adopted the upper machine of contrary hair, should guarantee fine hair to have one's hair trimmed; When sewing up, slitting notes the limit of woollen blanket both sides to be cut to over-and-over whip suture again.
As preferably, in step (1), the specification of mica cool fiber textured filament is 120D/140F～180D/150F, and the specification of Pet Textured Yarn is 150D/144F.
As preferably, in step (2), the technological parameter of braiding is: on the double rib warp loom that is E2291A in model, it is 12 ~ 14mm that front and back needle-bar spaces, weave 4 pin inlaid thread tissues at front and back needle-bar respectively with 1, No. 6 sley bar respectively, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave respectively lint at forward and backward needle-bar, and braiding speed is 360～440r/min.
As preferably, when the middle kiering of step (3), control bath raio 1:20 ~ 25, extremely, kiering temperature is 90 ~ 100 DEG C, kiering time 40 ~ 60min, the formula of kiering liquid is: sodium metasilicate 0.3 ~ 0.5g/L, sodium carbonate 1 ~ 3g/L, glauber salt 2 ~ 5g/L, penetrating agent JFC 0.5 ~ 1g/L, fatty alcohol-polyoxyethylene ether 1 ~ 3g/L, disodium ethylene diamine tetraacetate 1 ~ 3g/L.The present invention is optimized design to the formula of kiering liquid, and wherein sodium carbonate can demineralized water, can improve kiering effect simultaneously; Impurity and impurity analyte in the adsorbable kiering liquid of sodium metasilicate; Glauber salt can effectively prevent that the impurity and the impurity analyte that in kiering liquid, are adsorbed by sodium metasilicate from depositing on woollen blanket again, also can improve dye uniformity and the dyefastness of woollen blanket simultaneously in follow-up uniformly dyeing process; Fatty alcohol-polyoxyethylene ether is non-ionic surface active agent, has good scourability; Sodium metasilicate easily produces silicon dirt, causes fabric feeling coarse, easily abrades fiber, and disodium ethylene diamine tetraacetate has good chelating dispersive property, can eliminate silicon dirt, effectively improve feel and the capillary effect of woollen blanket, disodium ethylene diamine tetraacetate also has good surface-activity simultaneously; Penetrating agent JFC has good moistening osmosis and cooperative effect, by the synergy between penetrating agent JFC, fatty alcohol-polyoxyethylene ether and disodium ethylene diamine tetraacetate, can greatly improve kiering liquid moistening, emulsification, clean effect; The present invention, by the optimization to kiering liquid and boiling parameter, ensures as far as possible fully to remove the various dirts in woollen blanket surface, and brute force and the outward appearance of guaranteed woollen blanket are unaffected simultaneously.
As preferably, in step (4), dyeing liquor pH value adopts acetic acid adjusting.
As preferably, when the middle uniformly dyeing of step (4), control dye bath ratio 1:5 ~ 7, described prescription of its dyeing liquor is: S-GL 0.02 ~ 0.04 g/L, defoamer 1 ~ 2g/L, levelling agent 1 ~ 1.5g/L, dyeing temperature is 125 ~ 135 DEG C, dyeing time is 60 ~ 70min.Dyeing liquor of the present invention is insensitive to dyeing parameter, has good reappearance and level-dyeing property, is once coloured to power good.
As preferably, in step (5), the reduction cleaning time is 30 ~ 50min, and the formula of reduction cleaning liquid is: sheet alkali 2 ~ 3g/L, sodium hydrosulfite 2.5 ~ 3.5g/L, synthetic detergent 1.5 ~ 2.5g/L, surfactant 1.5 ~ 2.5g/L.
As preferably, in step (6), drying and shaping adopts JZR type tentering heat setting machine to carry out, and setting speed is 22 ~ 24m/min, and design temperature is 180 ~ 190 DEG C; Positive hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 180 ~ 190 DEG C, cloth speed 15 ~ 17m/min, and along hair twice, twice, contrary hair; Front bristle adopts the two rod brushing machines of MB211E type to carry out, speed 4 ~ 5m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322H type high-speed and high-efficiency to carry out, and temperature is 180 ~ 190 DEG C, and speed is 10 ~ 14m/min; Back side fluffing adopts MB311E type raising machine to carry out, back side fluffing 4 times, and speed is 18 ~ 20m/min, plays gross weight 40%, front retains 60%; Back side bristle adopts the two rod brushing machines of MB211E type to carry out, single roller bristle, and along hairbrush, speed 4 ~ 5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, 180 ~ 190 DEG C of hot light temperature, 10 ~ 12m/min of hot light speed regulation, second time 12 ~ 14m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10 ~ 11m/min, cropping height 4 ~ 5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, 160 ~ 180 DEG C of setting temperatures, and speed is 20 ~ 21m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min; The back side is scalded to cut and is adopted the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min, and contrary hair scalds to be cut twice.
Therefore, the beneficial effect that the present invention has is: adopt mica cool fiber as raw material, on warp knitting machine, weave linked groups, and it is carried out carrying out rear arrangement after uniformly dyeing, processing step is simple, workable, by whole technique is optimized to design, develop a kind of mica cool fiber Rachael blanket made of functional high-tech, the mica cool fiber Rachael blanket made of exploitation has softness, skin care, comfortable feature, also there is the health cares such as heat conduction is nice and cool, elimination peculiar smell, there are comparatively wide market prospects.
detailed description of the invention
Below by detailed description of the invention, the present invention will be further described.
In the present invention, if not refer in particular to, all percentage is unit of weight; All devices and raw material all can be buied from market or the industry is conventional, and wherein, dyestuff S-GL(disperses emerald green orchid, bright red, indigo plant etc.) all purchased from Yongxing, Jinan dye chemical industry Co., Ltd; Defoamer, model 1870, purchased from Beijing Zhu Bao Technew SA; Levelling agent, SY-3 type high temperature levelling agent, purchased from Zhejiang organic chemistry research institute; Synthetic detergent, LS type detergent, purchased from seapeak Chemical Co., Ltd. of Shangyu city; Surfactant, 227 type surfactants, purchased from Guangzhou Yi Cheng Chemical Co., Ltd.; Method in following embodiment, if no special instructions, is this area conventional method.
Embodiment 1
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: the mica cool fiber textured filament using specification as 120D/140F is as plush yarn, and the Pet Textured Yarn using specification as 150D/144F is as wire gauze.
(2) braiding: adopt the double rib warp loom that model is E2291A to weave plush yarn and wire gauze, front and back needle-bar spaces for 12mm, weave 4 pin inlaid thread tissues at front and back needle-bar respectively with 1, No. 6 sley bar respectively, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave respectively lint at forward and backward needle-bar, braiding speed is 360r/min, obtains mica cool fiber individual layer Rachael blanket made.
(3) kiering: the woollen blanket in step (2) is placed in to kiering liquid, control bath raio 1:20, at 90 DEG C of kiering 60min, the formula of kiering liquid is: sodium metasilicate 0.3g/L, sodium carbonate 1g/L, glauber salt 2g/L, penetrating agent JFC 0.5g/L, fatty alcohol-polyoxyethylene ether 1g/L, disodium ethylene diamine tetraacetate 1g/L.
(4) uniformly dyeing: after dyeing liquor pH value is adjusted to 4.5 with acetic acid, control dye bath ratio 1:5, at 125 DEG C of dyeing 60min, prescription of its dyeing liquor is to woollen blanket: S-GL disperses emerald green blue 0.02 g/L, defoamer 1g/L, levelling agent 1g/L.
(5) reduction cleaning: the mica cool fiber individual layer Rachael blanket made reduction cleaning after using reduction cleaning liquid to uniformly dyeing is processed 30min, with going out cylinder in acetic acid and after washing, the formula of reduction cleaning liquid is: sheet alkali 2g/L, sodium hydrosulfite 2.5g/L, synthetic detergent 1.5g/L, surfactant 1.5g/L.
(6) after, arrange: to the mica cool fiber Rachael blanket made after reduction cleaning carry out successively drying and shaping, positive hot light, front bristle, positive scald cut, hair is scalded in back side fluffing, back side bristle, the back side, the back side is grabbed and cut, multiple sizing, positive scald cut, the back side scalds and cuts, obtains mica cool fiber individual layer Rachael blanket made finished product after slitting stitching, finally by warehouse-in after packaging after finished product inspection, wherein drying and shaping adopts JZR type tentering heat setting machine to carry out, setting speed is 22m/min, and design temperature is 180 DEG C; Positive hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 180 DEG C, cloth speed 15m/min, and along hair twice, twice, contrary hair; Front bristle adopts the two rod brushing machines of MB211E type to carry out, speed 4m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322H type high-speed and high-efficiency to carry out, and temperature is 180 DEG C, and speed is 10m/min; Back side fluffing adopts MB311E type raising machine to carry out, back side fluffing 4 times, and speed is 18m/min, plays gross weight 40%, front retains 60%; Back side bristle adopts the two rod brushing machines of MB211E type to carry out, single roller bristle, and along hairbrush, speed 4m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, 180 DEG C of hot light temperature, 10m/min of hot light speed regulation, second time 12m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10m/min, cropping height 4mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, 160 DEG C of setting temperatures, and speed is 20m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 180 DEG C, speed 10m/min; The back side is scalded to cut and is adopted the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 180 DEG C, speed 10m/min, and contrary hair scalds to be cut twice.
Embodiment 2
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: the mica cool fiber textured filament using specification as 130D/145F is as plush yarn, and the Pet Textured Yarn using specification as 150D/144F is as wire gauze;
(2) braiding: adopt the double rib warp loom that model is E2291A to weave plush yarn and wire gauze, front and back needle-bar spaces for 13mm, weave 4 pin inlaid thread tissues at front and back needle-bar respectively with 1, No. 6 sley bar respectively, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave respectively lint at forward and backward needle-bar, braiding speed is 380r/min, obtains mica cool fiber individual layer Rachael blanket made;
(3) kiering: the woollen blanket in step (2) is placed in to kiering liquid, control bath raio 1:22, at 95 DEG C of kiering 50min, the formula of kiering liquid is: sodium metasilicate 0.4g/L, sodium carbonate 2g/L, glauber salt 3g/L, penetrating agent JFC 0.7g/L, fatty alcohol-polyoxyethylene ether 2g/L, disodium ethylene diamine tetraacetate 2g/L.
(4) uniformly dyeing: after dyeing liquor pH value is adjusted to 5 with acetic acid, control dye bath ratio 1:6, at 130 DEG C of dyeing 65min, prescription of its dyeing liquor is: S-GL disperse blue 0.03 g/L, defoamer 1.5g/L, levelling agent 1.2g/L to woollen blanket.
(5) reduction cleaning: the mica cool fiber individual layer Rachael blanket made reduction cleaning after using reduction cleaning liquid to uniformly dyeing is processed 40min, with going out cylinder in acetic acid and after washing, the formula of reduction cleaning liquid is: sheet alkali 2.5g/L, sodium hydrosulfite 3g/L, synthetic detergent 2g/L, surfactant 2g/L.
(6) after, arrange: to the mica cool fiber Rachael blanket made after reduction cleaning carry out successively drying and shaping, positive hot light, front bristle, positive scald cut, hair is scalded in back side fluffing, back side bristle, the back side, the back side is grabbed and cut, multiple sizing, positive scald cut, the back side scalds and cuts, obtains mica cool fiber individual layer Rachael blanket made finished product after slitting stitching, finally by warehouse-in after packaging after finished product inspection, wherein drying and shaping adopts JZR type tentering heat setting machine to carry out, setting speed is 23m/min, and design temperature is 185 DEG C; Positive hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 185 DEG C, cloth speed 16m/min, and along hair twice, twice, contrary hair; Front bristle adopts the two rod brushing machines of MB211E type to carry out, speed 4.5m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322H type high-speed and high-efficiency to carry out, and temperature is 185 DEG C, and speed is 12m/min; Back side fluffing adopts MB311E type raising machine to carry out, back side fluffing 4 times, and speed is 19m/min, plays gross weight 40%, front retains 60%; Back side bristle adopts the two rod brushing machines of MB211E type to carry out, single roller bristle, and along hairbrush, speed 4.5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, 185 DEG C of hot light temperature, 11m/min of hot light speed regulation, second time 13m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10.5m/min, cropping height 4.5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, 160 ~ 185 DEG C of setting temperatures, and speed is 20.5m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 1850 DEG C, speed 12m/min; The back side is scalded to cut and is adopted the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 185 DEG C, speed 12m/min, and contrary hair scalds to be cut twice.
Embodiment 3
A kind of mica cool fiber Rachael blanket made production technology, comprises the following steps:
(1) yarn is selected: the mica cool fiber textured filament using specification as 180D/150F is as plush yarn, and the Pet Textured Yarn using specification as 150D/144F is as wire gauze;
(2) braiding: adopt the double rib warp loom that model is E2291A to weave plush yarn and wire gauze, front and back needle-bar spaces for 14mm, weave 4 pin inlaid thread tissues at front and back needle-bar respectively with 1, No. 6 sley bar respectively, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, 3, No. 4 sley bars weave respectively lint at forward and backward needle-bar, braiding speed is 440r/min, obtains mica cool fiber individual layer Rachael blanket made;
(3) kiering: the woollen blanket in step (2) is placed in to kiering liquid, control bath raio 1:25, at 100 DEG C of kiering 40min, the formula of kiering liquid is: sodium metasilicate 0.5g/L, sodium carbonate 3g/L, glauber salt 5g/L, penetrating agent JFC 1g/L, fatty alcohol-polyoxyethylene ether 3g/L, disodium ethylene diamine tetraacetate 3g/L.
(4) uniformly dyeing: after dyeing liquor pH value is adjusted to 5.5 with acetic acid, control dye bath ratio 1:7, at 135 DEG C of dyeing 70min, prescription of its dyeing liquor is: S-GL disperses bright red 0.04 g/L, defoamer 2g/L, levelling agent 1.5g/L to woollen blanket.
(5) reduction cleaning: the mica cool fiber individual layer Rachael blanket made reduction cleaning after using reduction cleaning liquid to uniformly dyeing is processed 50min, with going out cylinder in acetic acid and after washing, the formula of reduction cleaning liquid is: sheet alkali 3g/L, sodium hydrosulfite 3.5g/L, synthetic detergent 2.5g/L, surfactant 2.5g/L.
(6) after, arrange: to the mica cool fiber Rachael blanket made after reduction cleaning carry out successively drying and shaping, positive hot light, front bristle, positive scald cut, hair is scalded in back side fluffing, back side bristle, the back side, the back side is grabbed and cut, multiple sizing, positive scald cut, the back side scalds and cuts, obtains mica cool fiber individual layer Rachael blanket made finished product after slitting stitching, finally by warehouse-in after packaging after finished product inspection, wherein drying and shaping adopts JZR type tentering heat setting machine to carry out, setting speed is 24m/min, and design temperature is 190 DEG C; Positive hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 190 DEG C, cloth speed 17m/min, and along hair twice, twice, contrary hair; Front bristle adopts the two rod brushing machines of MB211E type to carry out, speed 5m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322H type high-speed and high-efficiency to carry out, and temperature is 190 DEG C, and speed is 14m/min; Back side fluffing adopts MB311E type raising machine to carry out, back side fluffing 4 times, and speed is 20m/min, plays gross weight 40%, front retains 60%; Back side bristle adopts the two rod brushing machines of MB211E type to carry out, single roller bristle, and along hairbrush, speed 5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, 190 DEG C of hot light temperature, 12m/min of hot light speed regulation, second time 14m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 11m/min, cropping height 5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, 180 DEG C of setting temperatures, and speed is 21m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 190 DEG C, speed 14m/min; The back side is scalded to cut and is adopted the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 190 DEG C, speed 14m/min, and contrary hair scalds to be cut twice.
The present invention is by the optimal design to whole production technology, develop a kind of mica cool fiber Rachael blanket made of functional high-tech, this mica cool fiber Rachael blanket made has softness, skin care, comfortable feature, also there is the health cares such as heat conduction is nice and cool, elimination peculiar smell, there are comparatively wide market prospects.
Above-described embodiment is preferably scheme of one of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.
Claims (8)
1. a mica cool fiber Rachael blanket made production technology, is characterized in that, comprises the following steps:
(1) yarn is selected: using mica cool fiber textured filament as plush yarn, using Pet Textured Yarn as wire gauze;
(2) braiding: adopt double rib warp loom to weave plush yarn and wire gauze, obtain mica cool fiber individual layer Rachael blanket made;
(3) kiering: the woollen blanket in step (2) is placed in to kiering liquid and carries out kiering;
(4) uniformly dyeing: dyeing liquor pH value is adjusted to 4.5 ~ 5.5 and rear woollen blanket in step (3) is dyeed;
(5) reduction cleaning: the mica cool fiber individual layer Rachael blanket made with reduction cleaning liquid after to uniformly dyeing carries out reduction cleaning, with going out cylinder in acetic acid and after washing;
(6) after, arrange: to the mica cool fiber Rachael blanket made after reduction cleaning carry out successively drying and shaping, positive hot light, front bristle, positive scald cut, hair is scalded in back side fluffing, back side bristle, the back side, the back side is grabbed and cut, multiple sizing, positive scald cut, the back side scald cut, slitting obtain mica cool fiber individual layer Rachael blanket made finished product after sewing up, finally will after finished product inspection, after packaging, put in storage.
2. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, is characterized in that, in step (1), the specification of mica cool fiber textured filament is 120D/140F～180D/150F, and the specification of Pet Textured Yarn is 150D/144F.
3. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, it is characterized in that, in step (2), the technological parameter of braiding is: on the double rib warp loom that is E2291A in model, it is 12 ~ 14mm that front and back needle-bar spaces, weave 4 pin inlaid thread tissues at front and back needle-bar respectively with 1, No. 6 sley bar respectively, 2, No. 5 sley bars are respectively in front and back needle-bar braiding pillar stitch, and 3, No. 4 sley bar weaves respectively lint at forward and backward needle-bar, and braiding speed is 360～440r/min.
4. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, it is characterized in that, when the middle kiering of step (3), control bath raio 1:20 ~ 25, kiering temperature is 90 ~ 100 DEG C, kiering time 40 ~ 60min, the formula of kiering liquid is: sodium metasilicate 0.3 ~ 0.5g/L, sodium carbonate 1 ~ 3g/L, glauber salt 2 ~ 5g/L, penetrating agent JFC 0.5 ~ 1g/L, fatty alcohol-polyoxyethylene ether 1 ~ 3g/L, disodium ethylene diamine tetraacetate 1 ~ 3g/L.
5. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, is characterized in that, in step (4), dyeing liquor pH value adopts acetic acid to regulate.
6. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, it is characterized in that, when the middle uniformly dyeing of step (4), control dye bath ratio 1:5 ~ 7, prescription of its dyeing liquor is: S-GL 0.02 ~ 0.04 g/L, defoamer 1 ~ 2g/L, levelling agent 1 ~ 1.5g/L, dyeing temperature is 125 ~ 135 DEG C, dyeing time is 60 ~ 70min.
7. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, it is characterized in that, in step (5), the reduction cleaning time is 30 ~ 50min, the formula of reduction cleaning liquid is: sheet alkali 2 ~ 3g/L, sodium hydrosulfite 2.5 ~ 3.5g/L, synthetic detergent 1.5 ~ 2.5g/L, surfactant 1.5 ~ 2.5g/L.
8. a kind of mica cool fiber Rachael blanket made production technology according to claim 1, is characterized in that, in step (6), drying and shaping adopts JZR type tentering heat setting machine to carry out, and setting speed is 22 ~ 24m/min, and design temperature is 180 ~ 190 DEG C; Positive hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, and hot light temperature is 180 ~ 190 DEG C, cloth speed 15 ~ 17m/min, and along hair twice, twice, contrary hair; Front bristle adopts the two rod brushing machines of MB211E type to carry out, speed 4 ~ 5m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322H type high-speed and high-efficiency to carry out, and temperature is 180 ~ 190 DEG C, and speed is 10 ~ 14m/min; Back side fluffing adopts MB311E type raising machine to carry out, back side fluffing 4 times, and speed is 18 ~ 20m/min, plays gross weight 40%, front retains 60%; Back side bristle adopts the two rod brushing machines of MB211E type to carry out, single roller bristle, and along hairbrush, speed 4 ~ 5m/min; Back side hot light adopts SME473H type list roller secondary natural lustre finishing machine to carry out, 180 ~ 190 DEG C of hot light temperature, 10 ~ 12m/min of hot light speed regulation, second time 12 ~ 14m/min; The back side is grabbed to cut and is adopted the efficiently boiling hot shearing machine of MB322E type to carry out, and speed is 10 ~ 11m/min, cropping height 4 ~ 5mm; Multiple sizing adopts JZR type tentering heat setting machine to carry out, 160 ~ 180 DEG C of setting temperatures, and speed is 20 ~ 21m/min; Positive boiling hot cutting adopts the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min; The back side is scalded to cut and is adopted the boiling hot shearing machine of MB322E type high-speed and high-efficiency to carry out, and temperature is 180 ~ 190 DEG C, speed 10 ~ 14m/min, and contrary hair scalds to be cut twice.
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| CN106167952A (en) * | 2016-07-15 | 2016-11-30 | 浙江真爱时尚家居有限公司 | A kind of production technology of soft wire protein fiber woollen blanket |
| CN106175310A (en) * | 2016-07-15 | 2016-12-07 | 浙江真爱时尚家居有限公司 | A kind of production technology of hollow profiled fibre woollen blanket |
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| CN112626674A (en) * | 2020-12-04 | 2021-04-09 | 杭州华利实业集团有限公司 | Train bedding fabric with cool comfort |
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