CN103654002A - Moon-curved woven blanket manufacturing technology - Google Patents
Moon-curved woven blanket manufacturing technology Download PDFInfo
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- CN103654002A CN103654002A CN201310604922.9A CN201310604922A CN103654002A CN 103654002 A CN103654002 A CN 103654002A CN 201310604922 A CN201310604922 A CN 201310604922A CN 103654002 A CN103654002 A CN 103654002A
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Abstract
The invention relates to the technical field of blanket manufacturing, in particular to a moon-curved woven blanket manufacturing technology. In the technology, a conjugate cam and a pattern weaving faceplate which are machined are used for weaving by the adoption of a numerical control technique, meanwhile ecological dye is used for pad dying, and therefore high-quality moon-curved woven blankets can be manufactured through the technology simply, effectively and rapidly.
Description
[technical field]
The present invention relates to woollen blanket manufacturing technology field, especially relate to a kind of moon bending woollen blanket manufacturing process that interweaves.
[background technology]
Known, woollen blanket is a kind of conventional bedding with heat-preserving function, and mostly its raw material is the animal origins such as wool, mohair yarn, the rabbit hair, cashmere, camel's hair, yakwool, or the chemical fibre such as acrylic fibers, viscose rayon, in addition, can also will after animal origin and chemical fibre blending, make woollen blanket; On the other hand, the kind of woollen blanket is also varied, has plentiful matte type of crispaturaing, and fine hair is stood upright and is rich in the cut velvet type of velvet sense, fine hair along and long suitable wool type, shape is the spin type of lambskin seemingly, and various irregular ripple type; Wherein, because the hair side of the curved woollen blanket of the moon in irregular ripple type presents and shape as the moon in the vertical, therefore be also called the moon bending woollen blanket that interweaves, it is not only soft smooth, hair side is rule neatly, and gas permeability is better than general woollen blanket, and change color also can be varied, stamp and color fastness can both be up to state standards, and can also produce individual layer or bilayer; Yet, be subject to that the existing institutional framework of existing traditional Interwoven blanket technology is single, process velocity is slow and the not impact of high defect of output, although at present domestic, have many relevant enterprises to manufacture the moon bendings woollen blanket that interweaves, never have a set of can simple and fast produce the interweave production technology of woollen blanket of high-quality moon bending.
[summary of the invention]
In order to overcome the deficiency in background technology, the invention discloses a kind of can be simply effective, and manufacture efficiently the interweave manufacturing process of woollen blanket of moon bending.
For achieving the above object, the present invention adopts following technical scheme:
The moon bending woollen blanket manufacturing process that interweaves, described processing step is as follows:
A, weave: select 300D/144F to have greatly the Polyester Yarns of light and full-dull, adopt La Sheer double rib warp loom to carry out loom for weaving double-layered pile fabric, base fabric elementary organization is inlaid thread warp knitting fabrics, wherein, double rib warp loom is controlled the pad yarn situation of double-deck pile fabric by compiling floral disc, two-needle bar knocking-over bar spaces and adopts 26mm, Mao Gaowei 9mm, pin E18, finally adopts and cuts open the grey cloth that width machine cuts open into two monolithic woollen blankets;
B, pretreatment: concrete technology comprises, preliminary drying → pre-scald → bristle → pre-scald → clot;
Wherein: preliminary drying temperature is controlled at 130 ℃, speed of a motor vehicle 15m/min; Brushing machine adopts two roller brushing machines, walks cloth speed 10m/min; During pre-hot light, scalding roll temperature is 200 ℃, and natural lustre finishing machine is single roll mill, and four scald, speed of a motor vehicle 10m/min;
C, pad dyeing: concrete technology comprises alkali treatment, stamp, high pressure steaming and color fixing, washing, soft treatment and dehydration;
Wherein: dye cloth and comprise with dye liquor: liquid thickener, cloth hard finishing agent and dyeing assistant;
The concrete operations of this step are as follows: during alkali treatment, adopt 3-8g/L sodium hydroxide solution to process in overflow dyeing machine, temperature is 65-70 ℃, and the processing time is 20-25 minute; During stamp, adopt LMW561 automatic printing machine, scrape twice, drying room temperature 60 C, walks 16 ms/min of cloth speed; During stamp, the weight of printing assistant consists of: high temperature dye leveller U-100 0.6%-0.8%, to disperse golden yellow 0.5%-0.8%, dispersed ruby SE-4RB power part 1%-1.5%, Disperse Blue 2BLN 0.8%-0.9%, above-mentioned each amounts of components all to take the weight of fabric be benchmark; Said components is made described printing assistant with water mix and blend after being made into the thickener of fabric weight 3%;
With softening agent, fabric is carried out to soft treatment for the first time, use the amino-silicone oil softening agent of 0.4 ammonia value, the 7-9% that consumption is fabric weight, temperature conditions is 48-50 ℃, and the processing time is 3 minutes, goes out machine dehydration after processing, at 130-135 ℃, dry, softer consistency is 2-3g/L; The condition of high pressure steaming and color fixing is: high pressure color fixing temperature is 130 ℃, and the time is 30min, and pressure is 2 atmospheric pressure; Washing condition is: water temperature 50-60 ℃, and the speed of a motor vehicle is controlled at 10m/min, adds silicon breast and antistatic agent in water-washing process; With softening agent, fabric is carried out to soft treatment for the second time, use the amino-silicone oil softening agent of 0.6 ammonia value, the 7-9% that consumption is fabric weight, concentration is 10-20g/L, carries out pad dyeing processing; Dehydration: use dehydrating agent to carry out 10min dehydration to woollen blanket;
D, rear arrangement: concrete technology flow process comprises, drying and shaping → pre-scald → bristle → semi-finished product hot light → bristle → semi-finished product hot light → finished product scalds and cuts;
Wherein: pre-boiling hot temperature is 190 ℃, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min; Semi-finished product hot light: 190 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min; Finished product scalds to be cut: above-mentioned semi-finished product are successively by three boiling hot combination machines of cutting that arrange, 190 ℃ successively of temperature, 180 ℃, 170 ℃, speed is 10 m/min, reverse side scalds to cut and carries out positive hot light after end and scald and cut, successively by three boiling hot combination machines, 190 ℃ successively of temperature, 180 ℃ cut that arrange, 170 ℃, speed is 10 m/min;
E, finished product make: comprise, cut-parts → sticky and → bound edge.
Owing to adopting technical scheme as above, the present invention has following beneficial effect:
The moon bending of the present invention woollen blanket manufacturing process that interweaves has adopted to Numeric Control Technology the conjugate cam of processing and has compiled flower floral disc and woven, also adopted ecological dyestuff to carry out pad dyeing simultaneously, therefore, described technique can be simply, effectively and manufacture out the high-quality moon bending woollen blanket that interweaves efficiently.
[specific embodiment]
By the following examples, can explain in more detail the present invention, disclose object of the present invention and be intended to protect all changes and improvements in the scope of the invention, the present invention is not limited to the following examples:
Described a kind of moon bending woollen blanket manufacturing process that interweaves, described processing step is as follows:
A, weave: select 300D/144F to have greatly the Polyester Yarns of light and full-dull, adopt La Sheer double rib warp loom to carry out loom for weaving double-layered pile fabric, base fabric elementary organization is inlaid thread warp knitting fabrics, wherein, double rib warp loom is controlled the pad yarn situation of double-deck pile fabric by compiling floral disc, be that tricot machine is controlled the pad yarn situation of fabric by compiling the main member volume floral disc of floral disc transverse-moving mechanism, and then reach the object of effective control fabric tissue;
The tissue of general woolen blanket:
The 1st sley bar (L1) and the 5th sley bar (L5) Weaving Cycle: L1:444000004;
The 2nd sley bar (L1) and the 4th sley bar (L4) Weaving Cycle: L2:10011001;
The 3rd sley bar (L3) Weaving Cycle: L3:01011212;
The interweave tissue of woollen blanket of moon bending prepared by described method
The 1st sley bar (L1) and the 5th sley bar (L5) Weaving Cycle: 444000004;
The 2nd sley bar (L1) and the 4th sley bar (L4) Weaving Cycle: 10011001;
The 3rd sley bar (L3) Weaving Cycle: 01011212*3/232334344545343423231212;
Two-needle bar knocking-over bar spaces and adopts 26mm, Mao Gaowei 9mm, and pin E18, finally adopts and cuts open the grey cloth that width machine cuts open into two monolithic woollen blankets;
B, pretreatment: because certified grey cloth need to carry out pretreatment, just can carry out pad dyeing, and in order conveniently to weave, woven yarns line fiber generally all will carry out oiling treatment, but lubricating oil can have influence on again the pad dyeing effect of woollen blanket, therefore, described process using low speed scalds high temperature oil removing more is carried out pretreatment, and its concrete technology comprises, preliminary drying → pre-scald → bristle → pre-scald → clot;
Wherein: preliminary drying temperature is controlled at 130 ℃, speed of a motor vehicle 15m/min; Brushing machine adopts two roller brushing machines, walks cloth speed 10m/min; During pre-hot light, scalding roll temperature is 200 ℃, and natural lustre finishing machine is single roll mill, and four scald, speed of a motor vehicle 10m/min;
C, pretreated grey cloth is carried out to pad dyeing: concrete technology comprises alkali treatment, stamp, high pressure steaming and color fixing, washing, soft treatment and dehydration;
Wherein: use woollen blanket special dyeing machine to carry out pad dyeing, and dye liquor comprises: liquid thickener, cloth hard finishing agent and dyeing assistant;
The concrete operations of this step are as follows: during alkali treatment, adopt 3-8g/L sodium hydroxide solution to process in overflow dyeing machine, temperature is 65-70 ℃, and the processing time is 20-25 minute; During stamp, adopt LMW561 automatic printing machine, scrape twice, drying room temperature 60 C, walks 16 ms/min of cloth speed; During stamp, the weight of printing assistant consists of: high temperature dye leveller U-100(hightemperature dye leveler U-100) 0.6%-0.8%, to disperse golden yellow 0.5%-0.8%, dispersed ruby SE-4RB power part 1%-1.5%, Disperse Blue 2BLN 0.8%-0.9%, above-mentioned each amounts of components all to take the weight of fabric be benchmark; Said components is made described printing assistant with water mix and blend after being made into the thickener of fabric weight 3%; Now, with softening agent, fabric is carried out to soft treatment for the first time, require to use the amino-silicone oil softening agent of 0.4 ammonia value, consumption is the 7-9% of fabric weight, and temperature conditions is 48-50 ℃, and the processing time is 3 minutes, after processing, go out machine dehydration, at 130-135 ℃, dry, softer consistency is 2-3g/L;
In order to guarantee that Color need to carry out high pressure steaming and color fixing to the fabric after dying, its condition is: high pressure color fixing temperature is 130 ℃, and the time is 30min, and pressure is 2 atmospheric pressure; For abundant wash clean, when woollen blanket is washed, need to add the washing agent of 12 kilograms, and adopt 10 tanks to process, 1-3 deoils in road, the rinsing of 4-6 road, extreme trace carries out soft treatment again one time; Washing condition is: water temperature 50-60 ℃, and the speed of a motor vehicle is controlled at 10m/min, adds silicon breast and antistatic agent in water-washing process;
After washing, with softening agent, fabric is carried out to soft treatment for the second time, use the amino-silicone oil softening agent of 0.6 ammonia value, the 7-9% that consumption is fabric weight, concentration is 10-20g/L, carries out pad dyeing processing; For the time that the tentering shortening is below dried, need to use dehydrating agent to carry out 10min dehydration to the woollen blanket of having washed, thereby to reduce the moisture content of woollen blanket;
D, in order to make woollen blanket obtain better feel, need to carry out necessary rear arrangement to woollen blanket, carry out many brushes and scald more, low speed bristle, the operations such as low speed hot light, its concrete technology flow process comprises, drying and shaping → pre-scald → bristle → semi-finished product hot light → bristle → semi-finished product hot light → finished product scalds and cuts;
Wherein: pre-boiling hot temperature is 190 ℃, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min;
Bristle: 2 two roller brushing machines; The speed of a motor vehicle: 2.5m/min; Semi-finished product hot light: 190 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min; Finished product scalds to be cut: above-mentioned semi-finished product are successively by three boiling hot combination machines of cutting that arrange, 190 ℃ successively of temperature, 180 ℃, 170 ℃, speed is 10 m/min, reverse side scalds to cut and carries out positive hot light after end and scald and cut, successively by three boiling hot combination machines, 190 ℃ successively of temperature, 180 ℃ cut that arrange, 170 ℃, speed is 10 m/min.
E, finished product make: comprise, cut-parts → sticky and → bound edge.
The blanket products quality standard of utilizing described technique to prepare is better, and its indices examination criteria, quality are obviously better than like product in the market, see table 1; The moon bending of preparing by described technique interweave woollen blanket not only ventilative, heat-resisting, water resistance is better, and colour fastness to perspiration, the color fastness of resistance to saliva rank are higher; In addition, through repeated detection, the moon bending that utilizes described technique the to prepare woollen blanket that interweaves does not all detect content of formaldehyde, and the moon bending that prepared by the described technique woollen blanket that interweaves can meet the demand of domestic and international multiple different channels, and this has widened terylene woollen blanket market segment greatly.
Table 1:
Part not in the detailed description of the invention is prior art, therefore the present invention is not described in detail.
Claims (5)
1. the moon bending woollen blanket manufacturing process that interweaves, is characterized in that: described processing step is as follows:
A, weave: select the Polyester Yarns of 300D/144F, adopt double rib warp loom to carry out loom for weaving double-layered pile fabric, base fabric elementary organization is inlaid thread warp knitting fabrics; Wherein, double rib warp loom is controlled the pad yarn situation of double-deck pile fabric by compiling floral disc, and two-needle bar knocking-over bar spaces and adopts 26mm, Mao Gaowei 9mm, and pin E18, finally adopts and cuts open the grey cloth that width machine cuts open into two monolithic woollen blankets;
B, pretreatment: comprising: preliminary drying → pre-scald → bristle → pre-scald → clot;
C, pad dyeing: comprising: alkali treatment, stamp, high pressure steaming and color fixing, washing, soft treatment and dehydration; Wherein: dye cloth and comprise with dye liquor: liquid thickener, cloth hard finishing agent and dyeing assistant;
D, rear arrangement: comprising: drying and shaping → pre-scald → bristle → semi-finished product hot light → bristle → semi-finished product hot light → finished product scalds and cuts; Wherein: pre-scalding requires: 190 ℃ of temperature, 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min; Bristle requires: adopt 2 two roller brushing machines, the speed of a motor vehicle: 2.5m/min; Semi-finished product hot light requires: 190 ℃ of temperature, adopt 2 single roller natural lustre finishing machines, speed of a motor vehicle 10m/min; Finished product scalds cuts requirement: semi-finished product are successively by three boiling hot combination machines of cutting that arrange, temperature is followed successively by 190 ℃, and 180 ℃, 170 ℃, speed is 10 m/min, reverse side scalds to be cut after end, carries out positive hot light and scalds and cut, and three by arranging are scalded and cut combination machines successively, 190 ℃ successively of temperature, 180 ℃, 170 ℃, speed is 10 m/min;
E, finished product make: comprising: cut-parts → sticky and → bound edge.
2. the moon bending according to claim 1 woollen blanket manufacturing process that interweaves, is characterized in that: in described steps A, adopt and have greatly light or full-dull Polyester Yarns and La Sheer double rib warp loom.
3. the moon bending according to claim 1 woollen blanket manufacturing process that interweaves, is characterized in that: in described step B, preliminary drying requires: 130 ℃ of temperature, speed of a motor vehicle 15m/min; Bristle requires: adopt two roller brushing machines, walk cloth speed 10m/min; Pre-scalding requires: boiling hot roll temperature is 200 ℃, and natural lustre finishing machine is single roll mill, and four scald, speed of a motor vehicle 10m/min.
4. the moon bending according to claim 1 woollen blanket manufacturing process that interweaves, it is characterized in that: the concrete operations of described step C are as follows: first adopt 3-8g/L sodium hydroxide solution in overflow dyeing machine, to carry out alkali treatment, requirement temperature is 65-70 ℃, and the processing time is 20-25 minute; Adopt LMW561 automatic printing machine to carry out stamp again, require to scrape twice, drying room temperature is 60 ℃, and walking cloth speed is 16 ms/min; After stamp, with softening agent, fabric is carried out to soft treatment for the first time, require to use the amino-silicone oil softening agent of the 0.4 ammonia value that consumption is fabric weight 7-9%, temperature conditions is 48-50 ℃, and the processing time is 3 minutes; After soft treatment, go out for the first time machine dehydration, require to dry at 130-135 ℃, softer consistency is 2-3g/L; Advanced horizontal high voltage steaming and color fixing after drying, requiring high pressure color fixing temperature is 130 ℃, and the time is 30min, and pressure is 2 atmospheric pressure; Wash, requiring water temperature is 50-60 ℃ again, and the speed of a motor vehicle is 10m/min, in water-washing process, will add silicon breast and antistatic agent; After washing, with softening agent, fabric is carried out to soft treatment for the second time, require the amino-silicone oil softening agent of the 0.6 ammonia value of the 7-9% that use consumption is fabric weight, concentration is 10-20g/L; After soft treatment, carry out for the second time pad dyeing processing, finally carry out again processed, require to use dehydrating agent to carry out 10min dehydration to woollen blanket.
5. according to the woollen blanket manufacturing process that interweaves of the moon bending described in claim 1 or 4, it is characterized in that: during stamp, the weight of printing assistant consists of: high temperature dye leveller U-100 0.6%-0.8%, to disperse golden yellow 0.5%-0.8%, dispersed ruby SE-4RB power part 1%-1.5%, Disperse Blue 2BLN 0.8%-0.9%, above-mentioned each amounts of components all to take the weight of fabric be benchmark; Said components is made described printing assistant with water mix and blend after being made into the thickener of fabric weight 3%.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104988771A (en) * | 2015-08-04 | 2015-10-21 | 宿迁市龙珠毛纺有限公司 | Printing process of large lustrous polyester fiber blanket |
| CN105200649A (en) * | 2015-08-14 | 2015-12-30 | 大津编物（无锡）有限公司 | Production process of high-solidity polyester raschel blanket |
| CN105310377A (en) * | 2015-10-14 | 2016-02-10 | 浙江真爱毯业科技有限公司 | Self-heating fiber raschel blanket producing method |
| CN105326282A (en) * | 2015-10-30 | 2016-02-17 | 浙江真爱毯业科技有限公司 | Production technology of corn fiber Raschel blanket |
| CN105420908A (en) * | 2015-10-30 | 2016-03-23 | 浙江真爱毯业科技有限公司 | Producing method of high-density barb-preventing raschel blanket |
| CN105671779A (en) * | 2016-03-25 | 2016-06-15 | 江苏金典纺织有限公司 | Production technology of raschel blanket |
| CN105926131A (en) * | 2016-06-16 | 2016-09-07 | 绍兴可飞家纺有限公司 | Polyester dull nap imitation cotton fabric and method for producing same |
| WO2017035913A1 (en) * | 2015-08-31 | 2017-03-09 | 山东新丝路工贸股份有限公司 | Embroidery blanket and manufacturing process thereof |
| CN106592087A (en) * | 2017-02-27 | 2017-04-26 | 山东中奥毯业有限公司 | Preparation method of polyester blanket |
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| CN105926131A (en) * | 2016-06-16 | 2016-09-07 | 绍兴可飞家纺有限公司 | Polyester dull nap imitation cotton fabric and method for producing same |
| CN106592087A (en) * | 2017-02-27 | 2017-04-26 | 山东中奥毯业有限公司 | Preparation method of polyester blanket |
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