CN103535950A - Production method of down proof fabric - Google Patents
Production method of down proof fabric Download PDFInfo
- Publication number
- CN103535950A CN103535950A CN201310444346.6A CN201310444346A CN103535950A CN 103535950 A CN103535950 A CN 103535950A CN 201310444346 A CN201310444346 A CN 201310444346A CN 103535950 A CN103535950 A CN 103535950A
- Authority
- CN
- China
- Prior art keywords
- bamboo vinegar
- production method
- fabric
- proof
- wash
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
The invention relates to a preparation method of textiles, in particular to a production method of a down proof fabric. The production method of the down proof fabric sequentially includes the steps of selecting of a gray fabric, wherein the gray fabric is elastic tribute silk formed by cotton, polyester, bamboo fibers and spandex, the tribute silk is blended yarns formed by cotton fibers and the bamboo fibers in the warp direction, the cotton fibers account for 50-70%, the bamboo fibers account for 30-50%, and the tribute silk is low-elasticity network yarns and spandex core-spun yarns, sanding, rolling of wind-proof agents, wherein the vehicle speed is 60-80m/min when the wind-proof agents are rolled, specifically, the fabric after sanding processing is placed into a wind-proof agent solution at the temperature of 40-55 DEG C, the liquor detention rate is 45-65%, the wind-proof agents comprise starch composite catalysts and compounds, and the compounds are formed by compositing acrylic acid amide compounds and hydrophilia softening agents KF-896 according to the mass ratio of 2-5:1, calendaring, wherein the calendaring temperature is controlled to be at 105-115DEG C, and the vehicle speed is 30-50m/min, preshrinking and after-finishing. The down proof fabric prepared in the method has excellent air permeability and the effect of preventing down from coming out.
Description
Technical field
The present invention relates to a kind of preparation method of textile, relate in particular to a kind of production method of down-proof cloth fabric.
Background technology
High density down-proof cloth is that currently marketed a kind of demand is large, uses fabric widely, and this fabric, after dyeing and printing process arranges, has more that quality softness, any surface finish, cloth cover are neat and well spaced, lines feature clearly.But because the brute force of cotton textiles spinning is poor, and weaving density is higher, weft density all reaches more than 100, in weaving process, there is sizable difficulty, and because its fabric quality of high counts and high density down-proof flannelette of producing is poor, cause production difficulty and the crudy of its follow-up manufacturing procedure, product quality is lower, price is higher, has affected the use of people to cotton down-proof fabric
Cotton down-proof fabric be take plain weave as main, plain weave for by warp thread and weft yarn with the fabric that interweaves and form one on the other, its feature is that intertwined point is many, surfacing and wearability good, but the shortcoming of existing fabric is: fabric is by the anti-plumage of coating, and feel is too hard; Air penetrability is too large, and DOWN PROOF and wool effect are bad.
Chinese patent 200710113590.9 discloses a kind of production method of high counts and high density down-proof fabric, mainly that grey cloth is carried out to sizing operation, adopt double-clip-double-nip, and in slashing size, add smooth agent and bleeding agent, its advantage is, simple to operate, cloth cover is smooth evenly, but its weak point is, gas permeability bad and not DOWN PROOF and wool.
CN202786635 (2013-3-13) discloses the anti-plumage fabric of a kind of soft match silk, yet the gas permeability of this fabric need to improve.
Summary of the invention
The object of this invention is to provide a kind of excellent air permeability and prevent that eider down from getting out the preparation method of the down-proof fabric of effect of having.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs:
A production method for down-proof cloth fabric, it comprises step successively:
(1) grey cloth is selected: the elastic satin of described grey cloth for adopting cotton, low elastic interlaced yarn, bamboo fibre, spandex to form; this tribute silk warp-wise is the scribbled that cotton fiber and bamboo fibre form; the content of cotton fiber is 50-70%; bamboo fibre content is 30-50%, and broadwise is low elastic interlaced yarn and polyurethane covered yarn;
(2) sanding;
(3) rolling windproof dose: the speed of a motor vehicle while rolling windproof dose is 60-80m/min, is specifically the windproof dose of aqueous solution of 40-55 ℃ by the fabric after sanding by temperature, and pick-up is 45-65%; Described windproof dose comprises starch composite catalyst and compound, and described compound is that acrylic acid acrylamide compounds and hydrophilic softener KF-896 are according to the compound of the composite formation of mass ratio 2-5:1;
(4) calendering: the temperature of calendering is controlled at 105-115 ℃, the speed of a motor vehicle is 30-50m/min;
(5) preshrunk;
(6) after, arrange.
Advantage of the present invention is:
1. air permeability and the DOWN PROOF poor effect of the down-proof fabric that prior art is produced, applicant finds, temperature while rolling windproof dose, the selection of the speed of a motor vehicle also has a significant impact in fact to rolling result, applicant finds through research simultaneously, adopt compound and add catalyst and form windproof dose, be that described acrylic acid acrylamide compounds and hydrophilic softener KF-896 form compound, add described in starch composite catalyst windproof dose simultaneously, can improve the gas permeability of fabric, wearability and DOWN PROOF effect, the windproof agent key operation of rolling while making to prepare down-proof fabric is effectively controlled and improves, to prior art rolling at normal temperatures, and the technology of generally adding windproof dose of a kind of one-component is improved,
2. adopt the specific sanding of the present invention, roll windproof dose, calendering, preshrunk and air finishing technique, make the air permeability of down-proof fabric and prevent that the effect that eider down got out, do not run hair from obtaining synergistic function;
3. low elastic interlaced yarn of the present invention, also can be called low elastic polyester filament, be a kind of textured filament type of terylene chemical fibre, and it is that to take polyester slice (PET) be raw material, adopt at a high speed and spin terylene pre-oriented fiber (POY), then process through drafting false twisting.It except there is general terylene fracture strength and the feature such as elastic modelling quantity is high, heat setting is excellent, rebound performance is good, heat resistance, light resistance, corrosion resistance are strong, quick-drying washable, also have that bulkiness is high, thermal insulation good, a feature such as comfortable feel, gloss are soft; And bamboo fibre has more superior performance at aspects such as hygroscopicity, gas permeability, spinnabilitys; Therefore, low elastic interlaced yarn is made elastic satin fabric in conjunction with cotton, the gas permeability of bamboo fibre and the elasticity of antibiotic property and spandex, and comfortable and easy to wear, clothing performance is more superior, and gas permeability and bacteriostasis property are better.
More preferably, the scribbled that described cotton fiber and bamboo fibre form is processed through bamboo vinegar, described bamboo vinegar is processed and is comprised that bamboo vinegar is processed and bamboo vinegar processing for the second time for the first time, to process be that described scribbled is immersed in to 10-15min in the first bamboo vinegar treatment fluid of 60-70 ℃ to bamboo vinegar for the first time, to process be that described scribbled is immersed in to 3-8min in the second bamboo vinegar treatment fluid of 85-90 ℃ to bamboo vinegar for the second time, the bamboo vinegar aqueous solution that described the first bamboo vinegar treatment fluid is 20-30g/L, described the second bamboo vinegar treatment fluid is the bamboo vinegar of weight ratio 1:0.3-0.4:60-100, the mixed solution that chelating agent and water form.
Bacteriostasis rate and antibacterial value that the bamboo vinegar processing method adopting and bamboo vinegar treatment fluid can improve described elastic satin, make the gas permeability of fabric better, more environmental protection for conventional bleaching method, little to environment and human body excitant, and this bamboo vinegar processing method can be rolled windproof dose and calendering step and plays synergistic function with follow-up, can further improve the pliability of fabric, its feel stability is increased.
Further preferably, described chelating agent is at least one in ethylenediamine tetra-acetic acid or disodium edta.
As preferably, described step (2) sanding is rubber sanding, specifically first pad raising agent, after drying tentering, carry out sanding finishing, coated rubber on grey cloth, then grey cloth is endowed tension force on the rubber roller of running, with 30-50m/min speed, passes through, described grey cloth produces fine hair after the friction of rubber roller, and described raising agent is the CY-3210 raising agent that Suzhou super space weaving Chemical Co., Ltd. produces.
As preferably, described starch composite catalyst is DDF starch composite catalyst prepared by Chengyang, Qingdao alkali factory, and the concentration of described DDF starch composite catalyst in the described windproof dose of aqueous solution is 1-3g/L.
As preferably, the concentration of described acrylic acid acrylamide compounds in the described windproof dose of aqueous solution is 30-50g/L.
As preferably, before described step (2) sanding, dye, be specially two baths dyeing, first pad disperse dyes dye liquor, then dry, wax baking, reduction cleaning, wash, soap, wash, dry; Pad again reducing dye dye liquor, then carry out reduction cleaning, washing, oxidation, wash, soap, wash, dry, pad again chlorine and wash promoting agent, oven dry, described disperse dyes are that LXF series dyes, ETD are blue, ETD is red, at least one in grey of SBL, and reducing dye is at least one in olive T, blue ARN, red R, black ES-SE, blue RSN, blue CLF, purple 2R.
Prior art generally only selects disperse dyes to carry out one-bath process, and color fastness is low, and affects feel; And dispersion pad-dry-cure dyeing of the present invention has been selected disperse dyes and reducing dye, and coordinate with two bath dyeing, strengthened the reduction cleaning in dyeing course, improved the chlorine washing fastness of fabric, and feel is not damaged; Further increased simultaneously and washed rear dimensionally stable, do not need flatiron.
More preferably, carry out destarch before described dyeing, described destarch comprises successively: two soak two rolls enzyme liquid, decatize 3-8min, and 75-85 ℃ of hot water wash one, 65-70 ℃ of hot water wash three roads, 55-63 ℃ of hot water wash three roads, cold wash, dries.
Destarch can improve cleannes and the pliability of cloth cover, is conducive to dyeing.
Further preferably, described enzyme liquid comprises amylase 8-10g/L, antistatic additive SN 0.5-2g/L, NaCl 8-10g/L, penetrating agent JFC 1-3g/L.
As preferably, after rolling windproof dose, described step (3) carries out stamp, and temperature during stamp is 100-115 ℃.
Adopt technique stamp of the present invention, the one, can make fabric more attractive in appearance; The 2nd, can prevent that eider down from getting out race hair.
More preferably, before described stamp, dye, described dyeing comprises successively: dip dyeing liquid for shell, and reduction decatize, washing, oxidation, washing, soaps, and washing is dried and upper volume; Described dye liquor comprises dyestuff, akali sulphide, wetting agent and soda ash, and dip dyeing liquid for shell thickness pick-up is 60-70%; Temperature during described reduction decatize is 90-100 ℃, and reduction steaming time is 40-50s.
Further preferably, the disperse dyes dye liquor that described dye liquor is LXF series dyes, ETD is blue, ETD is red, SBL at least one dyestuff in grey forms.
As preferably, the temperature of described step (4) calendering is controlled at 108-112 ℃, and the speed of a motor vehicle is 35-40m/min.
Calendering is in order to improve feel and DOWN PROOF effect, guarantees that fabric surface has good luster effect simultaneously.Control hydraulic pressure and the speed of a motor vehicle, per car cloth is wanted testing air permeable degree simultaneously, general comprehensive 2.5cc, the T/C following DOWN PROOF better effects if of 1.0cc that interweaves.
As preferably, after described step (5) preshrunk, carry out coating, speed of a motor vehicle during coating operation is 30-40m/min, stoving temperature 120-135 ℃ includes fire retardant 5-10g/L in coating adhesive.
Preshrinking process can improve the feel of fabric, by further coating, can also improve elasticity and the anti-flammability of fabric, prevent that fabric from being scorched by spark in use, because down-proof fabric is often made into down jackets, in winter, wear, likely can be splashed the spark producing while setting off such as fireworks and firecrackers etc., existing fabric is just easily become duck eye by calcination, affects the dress of whole clothes, adopts the coating that is added with fire retardant can address this problem well.
More preferably, described fire retardant is counted composed of the following components by weight: 20～50 parts of ammonium low polyphosphates, 10～25 parts, ammonium phosphate, 6～12 parts of ammonium pyrophosphates, 5～20 parts, ammonium sulfate, 5～10 parts of boric acid, 10～25 parts, water.
As preferably, described rear arrangement arranges and soft tentering after comprising air, the concrete technology of described soft tentering is with speed of a motor vehicle 30-35m/min, to pass through in temperature is the aftertreatment fluid of 100-110 ℃, described aftertreatment fluid comprises softening agent and antistatic additive, described softening agent is that weight ratio is KF and the D3 of 1-2:1, described antistatic additive is SN, and the concentration of described softening agent KF in aftertreatment fluid is 10-14g/L, and the concentration of described antistatic additive SN in aftertreatment fluid is 0.5-2g/L.
After air, arrange to coordinate the specific soft stentering of the present invention, can increase the comfortable feel degree of fabric, and increase the air permeability of fabric and improve and prevent that eider down from getting out the effect of running hair.
The specific embodiment
Embodiment mono-
The elastic satin of grey cloth for adopting cotton, low elastic interlaced yarn, bamboo fibre, spandex to form, this tribute silk warp-wise is the scribbled that cotton fiber and bamboo fibre form, and the content of cotton fiber is 50%, and bamboo fibre content is 50%, and broadwise is low elastic interlaced yarn and polyurethane covered yarn.
And the scribbled that cotton fiber and bamboo fibre form is processed through bamboo vinegar, bamboo vinegar is processed and is comprised that bamboo vinegar is processed and bamboo vinegar processing for the second time for the first time, to process be that scribbled is immersed in to 10min in the first bamboo vinegar treatment fluid of 60 ℃ to bamboo vinegar for the first time, to process be that scribbled is immersed in to 3min in the second bamboo vinegar treatment fluid of 85 ℃ to bamboo vinegar for the second time, the bamboo vinegar aqueous solution that the first bamboo vinegar treatment fluid is 20g/L, the second bamboo vinegar treatment fluid is the bamboo vinegar of weight ratio 1:0.3:60, the mixed solution that chelating agent and water form, chelating agent is that mass ratio is the ethylenediamine tetra-acetic acid of 1:1 and the mixture that disodium edta forms.
Then carry out destarch: destarch comprises that two soak two and roll enzyme liquid, and enzyme liquid comprises amylase 8 g/L, antistatic additive SN 0.5g/L, NaCl 8g/L, penetrating agent JFC 1g/L; Then decatize 3min, 75 ℃ of hot water wash together, 65 ℃ of hot water wash three roads, 55 ℃ of hot water wash three roads, cold wash, dries;
Then dye: be specially two baths dyeing, first pad disperse dyes dye liquor, then dry, wax baking, reduction cleaning, wash, soap, wash, dry; Pad again reducing dye dye liquor, then carry out reduction cleaning, washing, oxidation, wash, soap, wash, dry, then pad chlorine and wash promoting agent, oven dry; Disperse dyes are wherein that LXF series dyes, ETD are blue, ETD is red, at least one in grey of SBL, and reducing dye is at least one in olive T, blue ARN, red R, black ES-SE, blue RSN, blue CLF, purple 2R.
Then the fabric after dyeing is carried out to sanding: rubber sanding, specifically first pad raising agent, raising agent is the CY-3210 raising agent that Suzhou super space weaving Chemical Co., Ltd. produces, then dry tentering, after drying tentering, carry out sanding finishing, coated rubber on grey cloth, then grey cloth is endowed tension force on the rubber roller of running, with 30-50m/min speed process, grey cloth produces fine hair after the friction of rubber roller.
Fabric after sanding being rolled to windproof dose: the speed of a motor vehicle while rolling windproof dose is 60m/min, is specifically the windproof dose of aqueous solution of 40 ℃ by the fabric after sanding by temperature, and pick-up is 45%; Windproof dose of DDF starch composite catalyst and compound that comprises prepared by Chengyang, Qingdao alkali factory, compound is that acrylic acid acrylamide compounds and hydrophilic softener KF-896 are according to the compound of the composite formation of mass ratio 2:1; The concentration of DDF starch composite catalyst in the windproof dose of aqueous solution is 1g/L; The concentration of acrylic acid acrylamide compounds in the windproof dose of aqueous solution is 30-50g/L.
Stamp: carry out stamp after rolling windproof dose, temperature during stamp is 100 ℃.
Calendering: the temperature of calendering is controlled at 105 ℃, the speed of a motor vehicle is 30m/min;
Then after calendering, carry out according to a conventional method preshrunk;
Coating: speed of a motor vehicle during coating operation is 30-40m/min, 120 ℃ of stoving temperatures, include fire retardant 5g/L in coating adhesive.Fire retardant is counted composed of the following components by weight: 20 parts of ammonium low polyphosphates, 10 parts, ammonium phosphate, 6 parts of ammonium pyrophosphates, 5 parts, ammonium sulfate, 5 parts of boric acid, 10 parts, water.
Rear arrangement: arrange and soft tentering after comprising air, the concrete technology of soft tentering is with speed of a motor vehicle 30m/min, to pass through in temperature is the aftertreatment fluid of 100 ℃, aftertreatment fluid comprises softening agent and antistatic additive, softening agent is that weight ratio is KF and the D3 of 1:1, antistatic additive is SN, the concentration of softening agent KF in aftertreatment fluid is 104g/L, and the concentration of antistatic additive SN in aftertreatment fluid is 0.5g/L.Finally by excessively washing, being dried, make required down-proof fabric.
Embodiment bis-
The elastic satin of grey cloth for adopting cotton, low elastic interlaced yarn, bamboo fibre, spandex to form, this tribute silk warp-wise is the scribbled that cotton fiber and bamboo fibre form, and the content of cotton fiber is 70%, and bamboo fibre content is 30%, and broadwise is low elastic interlaced yarn and polyurethane covered yarn.
And the scribbled that cotton fiber and bamboo fibre form is processed through bamboo vinegar, bamboo vinegar is processed and is comprised that bamboo vinegar is processed and bamboo vinegar processing for the second time for the first time, to process be that scribbled is immersed in to 15min in the first bamboo vinegar treatment fluid of 70 ℃ to bamboo vinegar for the first time, to process be that scribbled is immersed in to 8min in the second bamboo vinegar treatment fluid of 90 ℃ to bamboo vinegar for the second time, the bamboo vinegar aqueous solution that the first bamboo vinegar treatment fluid is 30g/L, the second bamboo vinegar treatment fluid is the mixed solution that bamboo vinegar, chelating agent and the water of weight ratio 1:0.4:100 forms, and chelating agent is disodium edta.
Then carry out destarch: destarch comprises that two soak two and roll enzyme liquid, and enzyme liquid comprises amylase 10g/L, antistatic additive SN 2g/L, NaCl 10g/L, penetrating agent JFC 3g/L; Then decatize 8min, 85 ℃ of hot water wash together, 70 ℃ of hot water wash three roads, 63 ℃ of hot water wash three roads, cold wash, dries;
Then dye: be specially two baths dyeing, first pad disperse dyes dye liquor, then dry, wax baking, reduction cleaning, wash, soap, wash, dry; Pad again reducing dye dye liquor, then carry out reduction cleaning, washing, oxidation, wash, soap, wash, dry, then pad chlorine and wash promoting agent, oven dry; Disperse dyes are wherein that LXF series dyes, ETD are blue, ETD is red, at least one in grey of SBL, and reducing dye is at least one in olive T, blue ARN, red R, black ES-SE, blue RSN, blue CLF, purple 2R.
Then the fabric after dyeing is carried out to sanding: rubber sanding, specifically first pad raising agent, raising agent is the CY-3210 raising agent that Suzhou super space weaving Chemical Co., Ltd. produces, then dry tentering, after drying tentering, carry out sanding finishing, coated rubber on grey cloth, then grey cloth is endowed tension force on the rubber roller of running, with 50m/min speed process, grey cloth produces fine hair after the friction of rubber roller.
Fabric after sanding being rolled to windproof dose: the speed of a motor vehicle while rolling windproof dose is 80m/min, is specifically the windproof dose of aqueous solution of 55 ℃ by the fabric after sanding by temperature, and pick-up is 65%; Windproof dose of DDF starch composite catalyst and compound that comprises prepared by Chengyang, Qingdao alkali factory, compound is that acrylic acid acrylamide compounds and hydrophilic softener KF-896 are according to the compound of the composite formation of mass ratio 5:1; The concentration of DDF starch composite catalyst in the windproof dose of aqueous solution is 3g/L; The concentration of acrylic acid acrylamide compounds in the windproof dose of aqueous solution is 50g/L.
Stamp: carry out stamp after rolling windproof dose, temperature during stamp is 115 ℃.
Calendering: the temperature of calendering is controlled at 115 ℃, the speed of a motor vehicle is 50m/min;
Then after calendering, carry out according to a conventional method preshrunk;
Coating: speed of a motor vehicle during coating operation is 40m/min, 135 ℃ of stoving temperatures, include fire retardant 10g/L in coating adhesive.Fire retardant is counted composed of the following components by weight: 50 parts of ammonium low polyphosphates, 25 parts, ammonium phosphate, 12 parts of ammonium pyrophosphates, 20 parts, ammonium sulfate, 10 parts of boric acid, 25 parts, water.
Rear arrangement: arrange and soft tentering after comprising air, the concrete technology of soft tentering is with speed of a motor vehicle 35m/min, to pass through in temperature is the aftertreatment fluid of 110 ℃, aftertreatment fluid comprises softening agent and antistatic additive, softening agent is that weight ratio is KF and the D3 of 2:1, antistatic additive is SN, the concentration of softening agent KF in aftertreatment fluid is 14g/L, and the concentration of antistatic additive SN in aftertreatment fluid is 2g/L.Finally by excessively washing, being dried, make required down-proof fabric.
Embodiment tri-
The elastic satin of grey cloth for adopting cotton, low elastic interlaced yarn, bamboo fibre, spandex to form, this tribute silk warp-wise is the scribbled that cotton fiber and bamboo fibre form, and the content of cotton fiber is 60%, and bamboo fibre content is 40%, and broadwise is low elastic interlaced yarn and polyurethane covered yarn.
And the scribbled that cotton fiber and bamboo fibre form is processed through bamboo vinegar, bamboo vinegar is processed and is comprised that bamboo vinegar is processed and bamboo vinegar processing for the second time for the first time, to process be that scribbled is immersed in to 12min in the first bamboo vinegar treatment fluid of 65 ℃ to bamboo vinegar for the first time, to process be that scribbled is immersed in to 5min in the second bamboo vinegar treatment fluid of 88 ℃ to bamboo vinegar for the second time, the bamboo vinegar aqueous solution that the first bamboo vinegar treatment fluid is 26g/L, the second bamboo vinegar treatment fluid is the mixed solution that bamboo vinegar, chelating agent and the water of weight ratio 1:0.34:80 forms, and chelating agent is ethylenediamine tetra-acetic acid.
Then carry out destarch: destarch comprises that two soak two and roll enzyme liquid, and enzyme liquid comprises amylase 9g/L, antistatic additive SN 1g/L, NaCl 9g/L, penetrating agent JFC 2g/L; Then decatize 5min, 80 ℃ of hot water wash together, 68 ℃ of hot water wash three roads, 59 ℃ of hot water wash three roads, cold wash, dries;
Then dye: be specially two baths dyeing, first pad disperse dyes dye liquor, then dry, wax baking, reduction cleaning, wash, soap, wash, dry; Pad again reducing dye dye liquor, then carry out reduction cleaning, washing, oxidation, wash, soap, wash, dry, then pad chlorine and wash promoting agent, oven dry; Disperse dyes are wherein that LXF series dyes, ETD are blue, ETD is red, at least one in grey of SBL, and reducing dye is at least one in olive T, blue ARN, red R, black ES-SE, blue RSN, blue CLF, purple 2R.
Then the fabric after dyeing is carried out to sanding: rubber sanding, specifically first pad raising agent, raising agent is the CY-3210 raising agent that Suzhou super space weaving Chemical Co., Ltd. produces, then dry tentering, after drying tentering, carry out sanding finishing, coated rubber on grey cloth, then grey cloth is endowed tension force on the rubber roller of running, with 40m/min speed process, grey cloth produces fine hair after the friction of rubber roller.
Fabric after sanding being rolled to windproof dose: the speed of a motor vehicle while rolling windproof dose is 70m/min, is specifically the windproof dose of aqueous solution of 45 ℃ by the fabric after sanding by temperature, and pick-up is 55%; Windproof dose of DDF starch composite catalyst and compound that comprises prepared by Chengyang, Qingdao alkali factory, compound is that acrylic acid acrylamide compounds and hydrophilic softener KF-896 are according to the compound of the composite formation of mass ratio 4:1; The concentration of DDF starch composite catalyst in the windproof dose of aqueous solution is 2g/L; The concentration of acrylic acid acrylamide compounds in the windproof dose of aqueous solution is 40g/L.
Stamp: carry out stamp after rolling windproof dose, temperature during stamp is 105 ℃.
Calendering: the temperature of calendering is controlled at 110 ℃, the speed of a motor vehicle is 40m/min;
Then after calendering, carry out according to a conventional method preshrunk;
Coating: speed of a motor vehicle during coating operation is 35m/min, 125 ℃ of stoving temperatures, include fire retardant 8g/L in coating adhesive.Fire retardant is counted composed of the following components by weight: 40 parts of ammonium low polyphosphates, 20 parts, ammonium phosphate, 8 parts of ammonium pyrophosphates, 15 parts, ammonium sulfate, 8 parts of boric acid, 18 parts, water.
Rear arrangement: arrange and soft tentering after comprising air, the concrete technology of soft tentering is with speed of a motor vehicle 32m/min, to pass through in temperature is the aftertreatment fluid of 105 ℃, aftertreatment fluid comprises softening agent and antistatic additive, softening agent is that weight ratio is KF and the D3 of 1.5:1, antistatic additive is SN, the concentration of softening agent KF in aftertreatment fluid is 12g/L, and the concentration of antistatic additive SN in aftertreatment fluid is 1g/L.Finally by excessively washing, being dried, make required down-proof fabric.
Embodiment tetra-
With embodiment mono-, different is dyeing and calendering.
Dyeing is not to carry out before sanding, but dyes before stamp, and dyeing comprises successively: dip dyeing liquid for shell, and reduction decatize, washing, oxidation, washing, soaps, and washing is dried and upper volume; Dye liquor comprises dyestuff, akali sulphide, wetting agent and soda ash, and dip dyeing liquid for shell thickness pick-up is 65%; Temperature during reduction decatize is 95 ℃, and reduction steaming time is 45s.The disperse dyes dye liquor that dye liquor is wherein that LXF series dyes, ETD are blue, ETD is red, SBL at least one dyestuff in grey forms.
The temperature of calendering is controlled at 112 ℃, and the speed of a motor vehicle is 40m/min.
Embodiment five
With embodiment bis-, different is dyeing and calendering.
Dyeing is not to carry out before sanding, but dyes before stamp, and dyeing comprises successively: dip dyeing liquid for shell, and reduction decatize, washing, oxidation, washing, soaps, and washing is dried and upper volume; Dye liquor comprises dyestuff, akali sulphide, wetting agent and soda ash, and dip dyeing liquid for shell thickness pick-up is 60%; Temperature during reduction decatize is 90 ℃, and reduction steaming time is 40s.The disperse dyes dye liquor that dye liquor is wherein that LXF series dyes, ETD are blue, ETD is red, SBL at least one dyestuff in grey forms.
The temperature of calendering is controlled at 108 ℃, and the speed of a motor vehicle is 35m/min.
Embodiment six
With embodiment tri-, different is dyeing and calendering.
Dyeing is not to carry out before sanding, but dyes before stamp, and dyeing comprises successively: dip dyeing liquid for shell, and reduction decatize, washing, oxidation, washing, soaps, and washing is dried and upper volume; Dye liquor comprises dyestuff, akali sulphide, wetting agent and soda ash, and dip dyeing liquid for shell thickness pick-up is 70%; Temperature during reduction decatize is 100 ℃, and reduction steaming time is 50s.The disperse dyes dye liquor that dye liquor is wherein that LXF series dyes, ETD are blue, ETD is red, SBL at least one dyestuff in grey forms.
The temperature of calendering is controlled at 112 ℃, and the speed of a motor vehicle is 40m/min.
The product test method that embodiment mono-to embodiment six prepares, performance and effect explanation:
1. the anti-chiseling down of fabric test: every batch of fabric all carries out anti-chiseling down test by American Standard or GB, detect under rated condition effect, get out radical number, judge that whether fabric qualified.Specifically machine is set as turn to certain number of times, friction or extruding that simulation human body produces wearing clothes that this fabric makes or the irregular movement in articles for use process.Method of testing is shown in EN12132.1-1995.
2. gas permeability test: the method for passing the speed of fabric by test airflow is carried out evaluating material anti-chiseling down performance.Speed is lower, illustrates that the possibility of seepage is less.Testing standard is shown in the mensuration > > of EN ISO 9237 < < textile fabric permeability or the mensuration > > of GB/T 5453-1997 < < textile fabric gas permeability.
3. adopting testing standard is bacteriostasis rate and the antibacterial value of JISL1902-2008 testing product.
4. anti-chiseling down, gas permeability and the biocidal property of the fabric of employing embodiment mono-to embodiment six preparation are all better than the numerical value of standard code.
This specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art can make to the present embodiment the modification that there is no creative contribution as required after reading this description, but as long as within the scope of claim of the present invention, are all subject to the protection of Patent Law.
Claims (10)
1. a production method for down-proof cloth fabric, is characterized in that comprising successively step:
(1) grey cloth is selected: the elastic satin of described grey cloth for adopting cotton, terylene, bamboo fibre, spandex to form; this tribute silk warp-wise is the scribbled that cotton fiber and bamboo fibre form; the content of cotton fiber is 50-70%, and bamboo fibre content is 30-50%, and broadwise is low elastic interlaced yarn and polyurethane covered yarn;
(2) sanding;
(3) rolling windproof dose: the speed of a motor vehicle while rolling windproof dose is 60-80m/min, is specifically the windproof dose of aqueous solution of 40-55 ℃ by the fabric after sanding by temperature, and pick-up is 45-65%; Described windproof dose comprises starch composite catalyst and compound, and described compound is that acrylic acid acrylamide compounds and hydrophilic softener KF-896 are according to the compound of the composite formation of mass ratio 2-5:1;
(4) calendering: the temperature of calendering is controlled at 105-115 ℃, the speed of a motor vehicle is 30-50m/min;
(5) preshrunk;
(6) after, arrange.
2. the production method of a kind of down-proof cloth fabric according to claim 1, it is characterized in that: the scribbled that described cotton fiber and bamboo fibre form is processed through bamboo vinegar, described bamboo vinegar is processed and is comprised that bamboo vinegar is processed and bamboo vinegar processing for the second time for the first time, to process be that described scribbled is immersed in to 10-15min in the first bamboo vinegar treatment fluid of 60-70 ℃ to bamboo vinegar for the first time, to process be that described scribbled is immersed in to 3-8min in the second bamboo vinegar treatment fluid of 85-90 ℃ to bamboo vinegar for the second time, the bamboo vinegar aqueous solution that described the first bamboo vinegar treatment fluid is 20-30g/L, described the second bamboo vinegar treatment fluid is the bamboo vinegar of weight ratio 1:0.3-0.4:60-100, the mixed solution that chelating agent and water form.
3. the production method of a kind of down-proof cloth fabric according to claim 2, is characterized in that: described chelating agent is at least one in ethylenediamine tetra-acetic acid or disodium edta.
4. the production method of a kind of down-proof cloth fabric according to claim 1; it is characterized in that: described step (2) sanding is rubber sanding; specifically first pad raising agent; after drying tentering, carry out sanding finishing; coated rubber on grey cloth; then grey cloth is endowed tension force on the rubber roller of running, and with 30-50m/min speed process, described grey cloth produces fine hair after the friction of rubber roller; Described raising agent is the CY-3210 raising agent that Suzhou super space weaving Chemical Co., Ltd. produces.
5. the production method of a kind of down-proof cloth fabric according to claim 4, is characterized in that: described starch composite catalyst is DDF starch composite catalyst prepared by Chengyang, Qingdao alkali factory; The concentration of described DDF starch composite catalyst in the described windproof dose of aqueous solution is 1-3g/L.
6. according to the production method of a kind of down-proof cloth fabric described in claim 4 or 5, it is characterized in that: the concentration of described acrylic acid acrylamide compounds in the described windproof dose of aqueous solution is 30-50g/L.
7. the production method of a kind of down-proof cloth fabric according to claim 2; it is characterized in that: before described step (2) sanding, dye; be specially two baths dyeing, first pad disperse dyes dye liquor, then dry, wax baking, reduction cleaning, wash, soap, wash, dry; Pad again reducing dye dye liquor, then carry out reduction cleaning, washing, oxidation, wash, soap, wash, dry, pad again chlorine and wash promoting agent, oven dry, described disperse dyes are that LXF series dyes, ETD are blue, ETD is red, at least one in grey of SBL, and reducing dye is at least one in olive T, blue ARN, red R, black ES-SE, blue RSN, blue CLF, purple 2R.
8. the production method of a kind of down-proof cloth fabric according to claim 7, it is characterized in that: before described dyeing, carry out destarch, described destarch comprises successively: two soak two rolls enzyme liquid, decatize 3-8min, 75-85 ℃ of hot water wash one, 65-70 ℃ of hot water wash three roads, 55-63 ℃ of hot water wash three roads, cold wash, dries.
9. the production method of a kind of down-proof cloth fabric according to claim 8, is characterized in that: described enzyme liquid comprises amylase 8-10g/L antistatic additive SN 0.5-2g/L, NaCl 8-10g/L, penetrating agent JFC 1-3g/L.
10. according to the production method of a kind of down-proof cloth fabric described in claim 7-9 any one, it is characterized in that: after described step (3) is rolled windproof dose, carry out stamp, temperature during stamp is 100-115 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310444346.6A CN103535950B (en) | 2013-09-26 | 2013-09-26 | Production method of down proof fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310444346.6A CN103535950B (en) | 2013-09-26 | 2013-09-26 | Production method of down proof fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103535950A true CN103535950A (en) | 2014-01-29 |
| CN103535950B CN103535950B (en) | 2015-03-18 |
Family
ID=49960108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310444346.6A Expired - Fee Related CN103535950B (en) | 2013-09-26 | 2013-09-26 | Production method of down proof fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103535950B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104594034A (en) * | 2015-02-02 | 2015-05-06 | 李宇花 | Multifunctional after-finishing method for high count yarn tribute silk |
| CN105177810A (en) * | 2015-08-11 | 2015-12-23 | 江苏金太阳纺织科技有限公司 | Soft polyester cotton down-proof fabrics and processing method thereof |
| CN107048545A (en) * | 2017-04-18 | 2017-08-18 | 苏州市兴丰强纺织科技有限公司 | One kind does not bore suede 3D fabrics and preparation method |
| CN107099908A (en) * | 2017-04-18 | 2017-08-29 | 江苏陆亿纺织科技有限公司 | A kind of home textile anti-plumage face material manufacturing technique of highly hygroscopic terylene |
| CN108823968A (en) * | 2018-05-28 | 2018-11-16 | 江苏阳光股份有限公司 | A kind of preparation method of flame resistant wool fabric |
| CN109322033A (en) * | 2018-10-26 | 2019-02-12 | 南通梦琦锐数码纺织有限公司 | A kind of anti-plumage product preparation method |
| CN112281275A (en) * | 2020-10-16 | 2021-01-29 | 高梵(浙江)信息技术有限公司 | Wear-resistant and crease-resistant down jacket fabric and preparation method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101158083A (en) * | 2007-11-02 | 2008-04-09 | 丁宏利 | High counts and high density down-proof fabric production method |
| CN102021841A (en) * | 2009-09-15 | 2011-04-20 | 华懋(厦门)织造染整有限公司 | Manufacture method of far infrared technological shell fabric |
| CN102342604A (en) * | 2011-04-19 | 2012-02-08 | 常熟市一心无纺制品有限公司 | Down filler processing method |
| CN102433743A (en) * | 2011-09-19 | 2012-05-02 | 常熟华懋纺织有限公司 | Processing method of down-proof fabric |
| CN102493075A (en) * | 2011-10-25 | 2012-06-13 | 广州市四海伟业印花有限公司 | Method for preparing down-proof fabric |
| CN103147205A (en) * | 2013-03-13 | 2013-06-12 | 上海水星家用纺织品股份有限公司 | Ultrasoft noiseless feather prevention fabric and fabrication method thereof |
| CN203187853U (en) * | 2012-10-12 | 2013-09-11 | 江苏金太阳纺织科技有限公司 | Down-proof fabric with moisture permeability |
-
2013
- 2013-09-26 CN CN201310444346.6A patent/CN103535950B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101158083A (en) * | 2007-11-02 | 2008-04-09 | 丁宏利 | High counts and high density down-proof fabric production method |
| CN102021841A (en) * | 2009-09-15 | 2011-04-20 | 华懋(厦门)织造染整有限公司 | Manufacture method of far infrared technological shell fabric |
| CN102342604A (en) * | 2011-04-19 | 2012-02-08 | 常熟市一心无纺制品有限公司 | Down filler processing method |
| CN102433743A (en) * | 2011-09-19 | 2012-05-02 | 常熟华懋纺织有限公司 | Processing method of down-proof fabric |
| CN102493075A (en) * | 2011-10-25 | 2012-06-13 | 广州市四海伟业印花有限公司 | Method for preparing down-proof fabric |
| CN203187853U (en) * | 2012-10-12 | 2013-09-11 | 江苏金太阳纺织科技有限公司 | Down-proof fabric with moisture permeability |
| CN103147205A (en) * | 2013-03-13 | 2013-06-12 | 上海水星家用纺织品股份有限公司 | Ultrasoft noiseless feather prevention fabric and fabrication method thereof |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104594034A (en) * | 2015-02-02 | 2015-05-06 | 李宇花 | Multifunctional after-finishing method for high count yarn tribute silk |
| CN104594034B (en) * | 2015-02-02 | 2015-12-02 | 李宇花 | A kind of function finishing method of high grade yarn tribute silk |
| CN105177810A (en) * | 2015-08-11 | 2015-12-23 | 江苏金太阳纺织科技有限公司 | Soft polyester cotton down-proof fabrics and processing method thereof |
| CN107048545A (en) * | 2017-04-18 | 2017-08-18 | 苏州市兴丰强纺织科技有限公司 | One kind does not bore suede 3D fabrics and preparation method |
| CN107099908A (en) * | 2017-04-18 | 2017-08-29 | 江苏陆亿纺织科技有限公司 | A kind of home textile anti-plumage face material manufacturing technique of highly hygroscopic terylene |
| CN107099908B (en) * | 2017-04-18 | 2018-10-16 | 江苏陆亿纺织科技有限公司 | A kind of home textile anti-plumage face material manufacturing technique of highly hygroscopic terylene |
| CN108823968A (en) * | 2018-05-28 | 2018-11-16 | 江苏阳光股份有限公司 | A kind of preparation method of flame resistant wool fabric |
| CN109322033A (en) * | 2018-10-26 | 2019-02-12 | 南通梦琦锐数码纺织有限公司 | A kind of anti-plumage product preparation method |
| CN112281275A (en) * | 2020-10-16 | 2021-01-29 | 高梵(浙江)信息技术有限公司 | Wear-resistant and crease-resistant down jacket fabric and preparation method thereof |
| CN112281275B (en) * | 2020-10-16 | 2022-03-08 | 高梵(浙江)信息技术有限公司 | Wear-resistant and crease-resistant down jacket fabric and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103535950B (en) | 2015-03-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103541222B (en) | Down proof fabric | |
| CN103535950B (en) | Production method of down proof fabric | |
| CN103572465B (en) | Preparation method of down proof fabric | |
| CN102383235B (en) | Ecological bacteriostatic breathable smooth tatting fabric | |
| CN102080295B (en) | Cotton-diacetate cellulose fiber jacquard fabric and processing method thereof | |
| CN102561040B (en) | New anti-fluffing and anti-pilling technology for polyester-cotton fabric under special standards | |
| CN107916518B (en) | Process method for improving wet rubbing fastness of tatted dark cloth | |
| CN101864636B (en) | Woven fabric having functions of isomerism on double side, guiding sweat on single direction and rapidly drying and production method thereof | |
| CN104005192B (en) | A kind of processing method of super soft woven towel | |
| CN109972275A (en) | With one-way wet-guide, two-sided anisotropic, the knitting fabric of hydroscopic fast-drying function and preparation method | |
| CN103126140B (en) | Production process of cashmere lining cloth | |
| US20200123685A1 (en) | Natural fabrics comprising rose fiber | |
| CN102995260A (en) | Heating and moisture-absorption shell fabric and production method thereof | |
| CN104032444A (en) | Black woolen worsted fabric and production method thereof | |
| CN110424163B (en) | Pure cotton knitted fabric with alternate color textures and antique style and manufacturing method thereof | |
| CN103654002A (en) | Moon-curved woven blanket manufacturing technology | |
| CN105839282A (en) | Method for producing multicolor imitated woolen knitted fabrics | |
| CN103374776A (en) | Polyester-nylon-woven elastic fabric and producing method thereof | |
| CN106835442A (en) | A kind of down jackets production technology of anti-suede courage cloth | |
| CN110512437A (en) | A kind of tencel, fiber crops, cotton intertexture weft elastic fabric dyeing and finishing technology | |
| CN1962982B (en) | Method for preparing invisible slub mercerized cotton wool jeans fabrics | |
| CN107287908B (en) | The weft yarn kiering colouring method of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer | |
| CN103382667B (en) | The colouring method of a kind of cotton, fiber crops, wool fibre blended union fabric | |
| CN101988269A (en) | Dyeing process of real silk and wood pulp cellulose intertextures | |
| CN107385630B (en) | The dyeing and finishing method of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150318 Termination date: 20170926 |