CN101158083A - High counts and high density down-proof fabric production method - Google Patents
High counts and high density down-proof fabric production method Download PDFInfo
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- CN101158083A CN101158083A CNA2007101135909A CN200710113590A CN101158083A CN 101158083 A CN101158083 A CN 101158083A CN A2007101135909 A CNA2007101135909 A CN A2007101135909A CN 200710113590 A CN200710113590 A CN 200710113590A CN 101158083 A CN101158083 A CN 101158083A
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Abstract
The invention discloses a manufacturing method of high count and high density down-proof cloth. The cloth of the invention is made from a long-staple cotton combed yarn after procedures of warping, sizing, reeding, air-jet weaving, cloth inspecting, finishing, packing and stocking, etc. The sized yarn is made from mixed slurry of PVA and etherifying starch and sized by double-clip-double-nip and high temperature sizing; the weaving adopts the air-jet weaving and the ratio of a weft tension peak value and weft tension strength is controlled to be less than or equal to 55 percent. The invention is characterized by simple operation, easy control, high production efficiency and product quality, high cloth quality of produced products, smooth, even and clean cloth surface, soft and fine texture, erect and smooth hand feeling, special high moisture absorption and discharging performance, and the invention resembles to imitating the style of silk fabric, which is beneficial for improving downstream processing procedure and processing quality.
Description
Technical field
The present invention relates to a kind of production method of weaving face fabric, especially relate to a kind of production method of high counts and high density down-proof fabric.
Background technology
High counts and high density down-proof fabric is the very well sold and in short supply weaving face fabric of a kind of demand in current domestic and international market, and this lining has more the quality softness after the printing and dyeing processing and sorting, and any surface finish, characteristics such as cloth cover is neat and well spaced, lines is clear are desirable garment materials.But owing to produce powerful relatively poor that the cotton textiles of this lining spin, and weaving density is higher, all reach more than 100 through filling density, exist sizable difficulty in weaving process, therefore present little producer can produce, and its fabric quality of high counts and high density down-proof fabric of producing is relatively poor, the production difficulty and the crudy that cause its follow-up manufacturing procedure, the product quality class is lower, has influenced the use of people to this lining, also the garment production industry of using this lining has been produced considerable influence.
Summary of the invention
Technical problem to be solved by this invention has provided a kind ofly can produce that cloth cover is smooth, quality is soft, well-pressed smooth, and high counts and high density down-proof fabric production method with higher moisture absorption, moisture releasing performance rainproof cloth.
Technical scheme of the present invention is a high counts and high density down-proof fabric production method, can adopt the long-staple cotton combed yarn, because the combed cotton yarn, thinner and soft than general yarn, the yarn body is smooth carefully clean, and with its fabric that is made into, it is softly and carefully clean to have quality, soft and smooth, the smooth uniform feature of cloth cover has the style of imitative silk fabric fabric, and the long-staple cotton combed yarn is wrapped into the high counts and high density down-proof fabric that operation such as storehouse makes through comprising warping, sizing, denting, air-jet weaving, perching, arrangement, one-tenth, wherein
1) warping: operation start is unsuitable too fast during warping, and the speed of a motor vehicle is also unsuitable too fast, is that 580-620m/min is advisable with the speed of a motor vehicle, otherwise the end breakage rate increase, the plait yarn also can increase, and preferably controls speed of a motor vehicle 600m/min;
In order to prevent that cloth cover is prone to thickness joint phenomenon, warping tension force configuration then should be with small tension receiving coil, subtract and stretch that to protect bullet be main purpose, it is even to make every effort to warp tension, arrangement, coiling, these can suitably be adjusted according to the requirement and the production environment of producing, with carrying out smoothly of helping producing, this all is the known technologies in present technique field; Can adopt Switzerland to produce Benniger ZC-L-180 high-speed warping machine during warping, be convenient to operation and production;
2) sizing: because this product is through close big, the characteristics of weaving that yarn carefully reaches air-jet loom, adopt PVA and etherification starch mixed pulp during sizing, adopt tandem sizing box, double-clip-double-nip, slurry viscosity 20 ± 1S takes the high temperature starching, 98 ± 2 ℃ of control stock tank entoplasm temperature, the rate of sizing 14 ± 1%, PVA and etherification starch mixed pulp, film phonograph strength height, ABRASION RESISTANCE is good, and filoplume pastes volt rate height; And the sizing speed of a motor vehicle is lower than 50m/min, like this by adopting the low speed of a motor vehicle, small tension receiving coil, can guarantee that warp thread has certain elasticity, sized warp moisture regain is 7 ± 1.5%, the usage ratio of its PVA and etherification starch can determine and carry out suitable adjustment that this is the technology that those skilled in the art of the present technique should know according to the production kind.Can adopt German ancestral to restrain S432 type Sizing machines in the production, help operation and production;
3) go up machine after the denting, weave: adopt air-jet weaving, knit the system high counts and high density down-proof fabric, because Quality Pure Cotton Yarn Production has the advantages that brute force is low, filoplume is many, easily break end, so it is more serious that the broadwise that weft breakage causes in woven wefting insertion process is stopped the platform phenomenon, ratio≤55% of control weft tension peak value and weft yarn brute force keeps end breakage rate about 3/100,000 latitudes with the air-jet loom that guarantees operation; The ZAX-280 air-jet loom be can use in the production, operation and production helped;
In weaving, by resolving the Yarn filoplume problem, avoid consecutive warp because of filoplume mutually the company of twining make the unclear wefting insertion difficulty that causes of opening, reducing latitude stops, be to enhance productivity and the key of the quality of production, can be by determining rational opening time and wefting insertion time, adopting counter knitting according to weaving condition, and suitably improve back beam height, adopt " opening early; late wefting insertion; and prolong nozzle ejection time and big expulsion pressure " technology improve wefting insertion, reduce and stop platform, and to the adjustment of production environment humiture, these all are technology that those skilled in the art of the present technique should know.
Weave and finish, wrap into operation production such as storehouse through perching, arrangement, one-tenth and obtain product.
In weaving, can control weft yarn single thread force 〉=7cN/tex, single strong irregularity 9%-10%, percentage elongation 〉=2%; And the weft yarn single thread force is preferred 〉=and 12cN/tex, stop to reduce latitude.
During sizing, can in slashing size, add smooth agent S-100 and bleeding agent L-20 makes yarn smooth pliable and tough,, reduce the longitude and latitude broken end to reduce yarn friction in the weaving process.
Because it is the combing sliver is done evenly, but filoplume is long slightly, bigger to weaving the opening influence, so except that selecting above-mentioned formula of size for use, also will take the light sizing technique in heavy earlier back during sizing, first weight shove infiltration is adopted in starching, gently cover slurry then, reach based on lining, take into account the purpose of infiltration; Can reduce the serous coat adhesion to slurry rear panel yarn layering preliminary drying aborning, prevent that warp thread from tearing, reduce dried dividing sinker resistance,, be convenient to wovenly carry out smoothly to guarantee that serous coat is complete.
The long-staple cotton combed yarn of production usefulness can adopt the combed cotton high grade yarn, as combed cotton 60
sYarn, 70
sYarn, 80
sYarn, 100
sYarn, 120
sYarns etc., the present invention adopts combed cotton 80
sYarn, and the long-staple cotton raw material of producing the long-staple cotton combed yarn adopts and is higher than 1 grade, length 30-32mm, fineness 1.40-1.25dtex, grow because long-staple cotton fiber is thin, the number of fiber that is comprised in the resultant yarn cross section is many like this, between the fiber obvolvent good, in spinning process, the mobile deviation of fiber is little, improve the bar evenness of yarn, improved yarn strength, can produce high-quality high-grade high counts and high density down-proof fabric.And long-staple cotton fiber has good maturity, and textile dyeing is even, and the white star of printing and dyeing finished product also seldom.
In the production of reality, technological parameter in each procedure is carried out suitable adjustment according to the needs of producing, with carrying out smoothly of helping producing, as adjust each operation humiture, sizing bake out temperature, starching and adopt tandem sizing box, denting technology, weave through each parameters such as filling density, packing pressure, be those skilled in the art the general knowledge that should know.
The high counts and high density down-proof fabric that adopts this method to produce, simple to operate, control easily, production efficiency and product quality height, the product fabric quality height of producing, having smooth smooth uniform, the quality of cloth cover, soft feel is well-pressed smooth and carefully clean, and special high moisture absorption, moisture releasing performance, the style that imitative silk fabric fabric is arranged, help the production of following process operation and the raising of crudy, be applicable to and make men and women's suit, spring and autumn leisure wear and uniform and military dress etc.
The specific embodiment
Embodiment one
Raw material: adopt combed cotton 80
sYarn, the long-staple cotton raw material of producing the long-staple cotton combed yarn adopts 1 grade, fibre length 30-32mm, fineness 1.40-1.25dtex
Warping: adopt slowly to start speed of a motor vehicle 600m/min;
Sizing: adopt PVA and etherification starch mixed pulp, slurry viscosity 20 ± 1S, tandem sizing box, double-clip-double-nip, the little 5KN of the back road preceding road of pressure roller pressure ratio pressure roller pressure, high temperature starching, 98 ± 2 ℃ of slurry temperature, the rate of sizing 14 ± 1%, sizing speed of a motor vehicle 48m/min, sized warp moisture regain is 7 ± 1.5%;
Looming weaving after the denting: air-jet weaving, the ratio 55% of production control weft tension peak value and weft yarn brute force; Weft yarn single thread force 12cN/tex, single strong irregularity 9.6%, percentage elongation 2.4%;
Weaving finishes obtains through filling density 176/152 fabric width: 95 inches grey cloth, and through putting in storage after the operations such as perching, arrangement, one-tenth bag.
Embodiment two
Raw material: adopt combed cotton 100
sYarn;
Warping: speed of a motor vehicle 580m/min;
Sizing: adopt PVA and etherification starch mixed pulp, add smooth agent S-100 and bleeding agent L-20, slurry viscosity 20 ± 1S, double-clip-double-nip adopts road, back pressure roller pressure less than preceding road pressure roller pressure, high temperature starching, 98 ± 2 ℃ of slurry temperature, the rate of sizing 14 ± 1%, sizing speed of a motor vehicle 45m/min, sized warp moisture regain is 7 ± 1%;
Looming weaving after the denting: air-jet weaving, the ratio 50% of production control weft tension peak value and weft yarn brute force; Weft yarn single thread force 14cN/tex, single strong irregularity 9%, percentage elongation 2.8%;
Weaving finishes obtains grey cloth, through putting in storage after the operations such as perching, arrangement, one-tenth bag.
Embodiment three
Raw material: adopt combed cotton 80
sYarn;
Warping: speed of a motor vehicle 620m/min;
Sizing: adopt PVA and etherification starch mixed pulp, add smooth agent S-100 and bleeding agent L-20 slurry viscosity 20 ± 1S, double-clip-double-nip, adopt road, back pressure roller pressure less than preceding road pressure roller pressure, the high temperature starching, 98 ± 2 ℃ of slurry temperature, the rate of sizing 14 ± 1%, sizing speed of a motor vehicle 48m/min, sized warp moisture regain is 7 ± 1%;
Looming weaving after the denting: air-jet weaving, the ratio 52% of production control weft tension peak value and weft yarn brute force; Weft yarn single thread force 7cN/tex, single strong irregularity 10%, percentage elongation 2%;
Weaving finishes obtains grey cloth, through putting in storage after the operations such as perching, arrangement, one-tenth bag.
Claims (6)
1. high counts and high density down-proof fabric production method adopts the long-staple cotton combed yarn to make through comprising warping, sizing and weaving process production, it is characterized in that process conditions is:
1) warping: the speed of a motor vehicle is 580-620m/min;
2) sizing: adopt PVA and etherification starch mixed pulp, adopt double-clip-double-nip, slurry viscosity 20 ± 1S takes the high temperature starching, 98 ± 2 ℃ of slurry temperature, and the rate of sizing 14 ± 1%, the sizing speed of a motor vehicle is lower than 50m/min, and sized warp moisture regain is 7 ± 1.5%;
3) weave: adopt air-jet weaving, ratio≤55% of control weft tension peak value and weft yarn brute force.
2. high counts and high density down-proof fabric production method according to claim 1 is characterized in that: weave weft yarn single thread force 〉=7cN/tex, single strong irregularity 9%-10%, percentage elongation 〉=2%.
3. as high counts and high density down-proof fabric production method as described in the claim 2, it is characterized in that: the weft yarn single thread force is preferred 〉=12cN/tex.
4. high counts and high density down-proof fabric production method according to claim 1 is characterized in that: add smooth agent and bleeding agent in the slashing size.
5. high counts and high density down-proof fabric production method according to claim 1, it is characterized in that: sizing adopts the light sizing technique in heavy earlier back, starching based on lining, take into account infiltration.
6. as high counts and high density down-proof fabric production method as described in each in the claim 1 to 5, it is characterized in that: the long-staple cotton combed yarn adopts combed cotton 80
sYarn, the long-staple cotton raw material of producing the long-staple cotton combed yarn adopts 1 grade of cotton, fibre length 30-32mm, fineness 1.40-1.25dtex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101135909A CN101158083A (en) | 2007-11-02 | 2007-11-02 | High counts and high density down-proof fabric production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101135909A CN101158083A (en) | 2007-11-02 | 2007-11-02 | High counts and high density down-proof fabric production method |
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| Publication Number | Publication Date |
|---|---|
| CN101158083A true CN101158083A (en) | 2008-04-09 |
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|---|---|---|---|
| CNA2007101135909A Pending CN101158083A (en) | 2007-11-02 | 2007-11-02 | High counts and high density down-proof fabric production method |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102912516A (en) * | 2012-11-05 | 2013-02-06 | 丁宏利 | Method for producing cotton fiber, bamboo fiber and chitin blended fabric |
| CN103215780A (en) * | 2013-04-18 | 2013-07-24 | 宏太（中国）有限公司 | Sizing technology of environment-friendly size on interwoven fabric |
| CN103535950A (en) * | 2013-09-26 | 2014-01-29 | 浙江大港印染有限公司 | Production method of down proof fabric |
| CN103572465A (en) * | 2013-09-26 | 2014-02-12 | 浙江大港印染有限公司 | Preparation method of down proof fabric |
| CN104674421A (en) * | 2015-03-09 | 2015-06-03 | 吴江市金桥纺织品有限公司 | Super-high-density superfine double-layer tube down-proof fabric and manufacturing method thereof |
| CN104894724A (en) * | 2015-04-23 | 2015-09-09 | 江苏金太阳纺织科技有限公司 | High-count and high-density downproof fabric and processing method thereof |
| CN105002623A (en) * | 2015-04-24 | 2015-10-28 | 赵德新 | Double cloth with crossed and enclosed structures and weaving method of double cloth |
| CN105568474A (en) * | 2014-10-11 | 2016-05-11 | 际华三五四二纺织有限公司 | Combed cotton and tencel fiber blended high-count and high-density fabric and weaving process thereof |
| CN105671957A (en) * | 2016-01-13 | 2016-06-15 | 宿迁远扬生物科技有限公司 | Preparation and application of composite sizing agent for high-count cotton yarn sizing and desizing method |
| CN106048855A (en) * | 2016-08-08 | 2016-10-26 | 丹阳市丹盛纺织有限公司 | Production method of coconut carbon blended fabric |
| CN107287727A (en) * | 2016-04-10 | 2017-10-24 | 江苏康乃馨织造有限公司 | It is a kind of to be used for the Jing Yin soft anti-plumage face material of eider down or superfine fibre core |
| CN108060496A (en) * | 2018-01-05 | 2018-05-22 | 江苏悦达家纺有限公司 | Anti- plumage fabric plus material producing method and anti-plumage face material |
| CN109457418A (en) * | 2018-12-27 | 2019-03-12 | 际华三五零九纺织有限公司 | A kind of production method of the highly dense compact spinning sizing of purified cotton high grade |
-
2007
- 2007-11-02 CN CNA2007101135909A patent/CN101158083A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102912516A (en) * | 2012-11-05 | 2013-02-06 | 丁宏利 | Method for producing cotton fiber, bamboo fiber and chitin blended fabric |
| CN103215780A (en) * | 2013-04-18 | 2013-07-24 | 宏太（中国）有限公司 | Sizing technology of environment-friendly size on interwoven fabric |
| CN103535950A (en) * | 2013-09-26 | 2014-01-29 | 浙江大港印染有限公司 | Production method of down proof fabric |
| CN103572465A (en) * | 2013-09-26 | 2014-02-12 | 浙江大港印染有限公司 | Preparation method of down proof fabric |
| CN105568474A (en) * | 2014-10-11 | 2016-05-11 | 际华三五四二纺织有限公司 | Combed cotton and tencel fiber blended high-count and high-density fabric and weaving process thereof |
| CN104674421A (en) * | 2015-03-09 | 2015-06-03 | 吴江市金桥纺织品有限公司 | Super-high-density superfine double-layer tube down-proof fabric and manufacturing method thereof |
| CN104894724A (en) * | 2015-04-23 | 2015-09-09 | 江苏金太阳纺织科技有限公司 | High-count and high-density downproof fabric and processing method thereof |
| CN105002623A (en) * | 2015-04-24 | 2015-10-28 | 赵德新 | Double cloth with crossed and enclosed structures and weaving method of double cloth |
| CN105671957A (en) * | 2016-01-13 | 2016-06-15 | 宿迁远扬生物科技有限公司 | Preparation and application of composite sizing agent for high-count cotton yarn sizing and desizing method |
| CN107287727A (en) * | 2016-04-10 | 2017-10-24 | 江苏康乃馨织造有限公司 | It is a kind of to be used for the Jing Yin soft anti-plumage face material of eider down or superfine fibre core |
| CN106048855A (en) * | 2016-08-08 | 2016-10-26 | 丹阳市丹盛纺织有限公司 | Production method of coconut carbon blended fabric |
| CN108060496A (en) * | 2018-01-05 | 2018-05-22 | 江苏悦达家纺有限公司 | Anti- plumage fabric plus material producing method and anti-plumage face material |
| CN109457418A (en) * | 2018-12-27 | 2019-03-12 | 际华三五零九纺织有限公司 | A kind of production method of the highly dense compact spinning sizing of purified cotton high grade |
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Open date: 20080409 |