CN102162169A - Shengma fiber plush printed blanket and preparation method thereof - Google Patents
Shengma fiber plush printed blanket and preparation method thereof Download PDFInfo
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- CN102162169A CN102162169A CN 201110087512 CN201110087512A CN102162169A CN 102162169 A CN102162169 A CN 102162169A CN 201110087512 CN201110087512 CN 201110087512 CN 201110087512 A CN201110087512 A CN 201110087512A CN 102162169 A CN102162169 A CN 102162169A
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Abstract
The invention discloses a Shengma fiber plush printed blanket and a preparation method thereof. The blanket is knitted by a double-needle-bed warp knitting machine; and the plush yarn of the blanket is a yarn obtained by blended knitting of Shengma fibers and acrylic fibers, wherein the double-yarn specification of the yarn obtained by the blended knitting is 28S/2; the base material terylene is warped, and then the coiled head is used as the knitting yarn and weft insertion yarn of the blanket; and the specification of the base material terylene is 150D/2. The Shengma fibers account for 80-90% of the weight of the double-yarn. The height of the plush is 8-12 mm. According to the invention, as the Shengma content is high and the plush is high in the plush yarn, the Shengma fiber plush printed blanket has the characteristics of soft handfeel, heat accumulation, warm keeping and the like as well as special healthcare functions of dehumidification, antibacterium and the like.
Description
Technical field
The present invention relates to textile field, being specifically related to a kind of acrylic fibers, terylene, Sheng-bast fiber of adopting is that raw material is weaved Sheng-bast fiber plush printing woollen blanket that forms and preparation method thereof.
Background technology
Rachael blanket made is subjected to liking of consumer because the lint sense is better always.At present, popular Rachael blanket made has La Sheer acrylic fibre blanket, La Sheer terylene woollen blanket, Rachael blanket made from Modal cotton on the market.Advantage such as that the La Sheer acrylic fibre blanket has is beautiful in colour, soft, warmth retention property is good, but its price is expensive than the La Sheer terylene woollen blanket.The raw material of its lint fraction of La Sheer terylene woollen blanket is a DTY grid silk, and price is more cheap, but color and luster, feel are relatively poor.And above-mentioned two kinds of woollen blankets all belong to the pure chemistry fiber weaving and form, and water absorbing properties all can not be compared with natural fabric with feel, and therefore, Rachael blanket made from Modal cotton arises at the historic moment.With the yarn after model and the cotton blending as plush yarn, though solved the water absorbing properties that exists by the Rachael blanket made of pure chemistry fiber weaving and the defective of feel difference, but because model and cotton blending belong to cotton type yarn, only be fit to do slim woollen blanket, and its gloss dimness, feel are relatively poor.Along with the raising of people's living standard, the requirement of textiles except attractive in appearance, warming, is begun to pursue comfortableness, the feature of environmental protection, functional health, exploitation types of functionality textiles has become current main flow.At present, also have on the market and see the Sheng-bast fiber woollen blanket, but because the particularity of Sheng-bast fiber, general Sheng-bast fiber consumption is all below 60 ﹪ in the blending plush yarn.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of Sheng-bast fiber plush printing woollen blanket and preparation method thereof, this plush printing woollen blanket has good performances such as hygroscopicity is strong, dust-absorbing rate is low, bacteriostasis and health-care, Sheng-bast fiber consumption height in the while plush yarn, lint height height, comfortableness is better.
The present invention is achieved through the following technical solutions:
A kind of Sheng-bast fiber plush printing woollen blanket, this woollen blanket adopts double rib warp loom to weave and forms, the yarn that the plush yarn of woollen blanket adopts Sheng-bast fiber and acrylic fibers blending braiding to form, two yarn specifications of the yarn that described blending braiding forms are: 28S/2, the coiled hair of bed material terylene after by warping is as the form into columns and perform drills yarn and the stuffer weft of woollen blanket, and the specification of bed material terylene is: 150D/2.Sheng-bast fiber accounts for the 80-90 ﹪ of two yarn weight in two yarns.
A kind of preparation method of Sheng-bast fiber plush printing woollen blanket comprises the following steps:
(1) yarn that the blending braiding is formed is made plush yarn, bed material polyester filament coiled hair after the warping is used to form into columns and perform drills and inlaid thread, be woven into Sheng-bast fiber plush printing woollen blanket grey cloth on double rib warp loom, adopt the 1+1 weaving manner, the lint height is 8-12mm; Grey cloth cuts open suede after starching, high-temperature shaping → bristle → scald light → scald is cut, cut open suede speed be controlled at 12-16 rice/minute; On cloth inspecting machine the grey cloth that weaves is tested, repairing arrangement back is standby;
Wherein starching, high-temperature shaping step, adopting the magma of 35 ﹪ solid contents and the proportioning of water is 1:1.2-1.8, setting temperature is 125-135 ℃, row leg speed degree be 8-12 rice/minute;
Wherein the cutter of bristle step is apart from be 2.5MM, row leg speed degree be 6-8 rice/minute, Mao Xiangwei against cant to;
Wherein scalding light step pressure is 2-2.5kg ∕ square centimeter, temperature 150-165 ℃, row leg speed degree be 8-10 rice/minute;
(2) the woollen blanket grey cloth that step (1) is obtained carries out stamp: grey cloth → PLATE SCREAM PRINTING → steaming and color fixing → washing → dewatered drying → bristle → boiling hot light → back side fluffing → boiling hot light → grab and cut → cutting → bound edge → packing warehouse-in;
Wherein the temperature of steaming and color fixing step is 115-125 ℃, and evaporating pressure is 1.2-1.7 kg ∕ square centimeter, and the time of evaporating is 15 minutes;
The temperature 115-125 of baking step ℃, row leg speed degree be 8-12 rice/minute;
The bristle step cross the cloth cutter apart from be 2.5MM, row leg speed degree be 6-8 rice/minute, Mao Xiangwei against cant to;
The pressure that scalds the light step is 2.2-2.8 kg ∕ square centimeter, temperature 155-165 ℃, row leg speed degree be 6-9 rice/minute.
The further improvement project of the present invention is that the soft treatment prescription in the washing is softener 2.0-2.8 ﹪, leavening agent 1.0-1.5 ﹪, smooth agent 0.5-1.0 ﹪, water 96.5-94 ﹪.
The present invention further improvement project is, the heat setting machine of step (1) high-temperature shaping step is gone into Bu Kou and is installed the cold water nozzle additional, to the filled cloth water spray that enters heat setting machine, at the bottom of making cloth, cloth cover produces the temperature difference, guaranteeing that it can finish to dry at the bottom of the cloth in type-approval process does not harden, and is unlikely to again to cause grey cloth hair side condition to change because of machine temperature is too high.
The beneficial effect that the present invention obtains:
The present invention is directed to the material characteristics of linen fibre, in drying course, adopt the operation mode of low temperature, Chang Su, and, loosen the anti-slurry of base fabric, grey cloth flexibility under the situation of low slurry amount is increased in conjunction with adjusting the warp knitting machine density of weaving cotton cloth.
And adopt and twoly to scald fluffing and grab the cut-off-die formula, i.e. two boiling hot light earlier, thus carry out bristle then, scald light, scald and cut again from back side fluffing, scald light, grab and cut the velvet that improves hair side.And intensified pressure and temperature in trying to scald the first time are utilized at the bottom of the floating hair protecting cloth of not cutting, and in the boiling hot light time of the second time temperature and pressure are adjusted to normal value, implement to scald the light levelling, guarantee that high-quality green tea scalds optical depth＞2mm, has guaranteed the glossiness of hair side.
Evaporate on the technology in fixation, change high-temperature pressure and evaporate, to guarantee that the Sheng-bast fiber institutional framework can be not destroyed for normal temperature and pressure evaporates.Combine between simultaneously favourable at normal temperatures and pressures and the dying material qualitative change takes place, make the floating layer of processing in the passive surface of normal dyeing technology change the Molecular Adsorption of inherence into.
On post-processed,, problems such as the hair side style is poor, feel is bad, fluffing is bad have been solved by suitably increasing the softener consumption, change bristle technology, adjusting methods such as yarn count and height of naps.Specific practice is:
A, adjustment yarn count are increased height of naps.Height of naps is on average increased 2-4mm on original basis, make the hair side style fuller; The hair suitable according to different grammes per square metre adjustment is high, has guaranteed the density and the gas permeability of hair side; Simultaneously, also make in the boiling hot treatment process of later stage brush, bigger modification space is arranged.
B, change bristle technology.The binary treatment process that changes normal white cloth carding, a flower cloth bristle is that white cloth is brushed once earlier, will spend the cloth elder generation carding ternary treatment process of bristle more then, and handle the bristle speed of adjusting.
To sum up, Sheng-bast fiber plush printing woollen blanket of the present invention has characteristics such as soft, heat accumulation thermal, also has dehumidifying, special health care such as antibiotic.
The specific embodiment
Buy the plush yarn of the yarn that forms of Sheng-bast fiber and acrylic fibers blending braiding as woollen blanket from market, two yarn specifications are 28S/2, and the coiled hair of bed material terylene after by warping is as the form into columns and perform drills yarn and the stuffer weft of woollen blanket, and the specification of bed material terylene is: 150D/2.Sheng-bast fiber in the yarn count accounts for 90 ﹪ of two yarn weight.
Preparation comprises the following steps:
(1) yarn that the blending braiding is formed is made plush yarn, and the bed material polyester filament coiled hair after the warping is used to form into columns and perform drills and inlaid thread, is woven into Sheng-bast fiber plush printing woollen blanket grey cloth on double rib warp loom, adopts the 1+1 weaving manner, and the lint height is 12mm; Grey cloth cuts open suede after starching, high-temperature shaping → bristle → boiling hot light → boiling hot cutting, cut open suede speed and be controlled at 14 meters/minute; On cloth inspecting machine the grey cloth that weaves is tested, repairing arrangement back is standby;
Wherein starching, high-temperature shaping step, adopting the magma of 35 ﹪ solid contents and the proportioning of water is 1:1.5, and setting temperature is 130 ℃, and row leg speed degree is 10 meters/minute;
Wherein the cutter of bristle step is apart from be 2.5MM, and row leg speed degree is 7 meters/minute, Mao Xiangwei against cant to;
Wherein scalding light step pressure is 2.2 kg ∕ square centimeters, 160 ℃ of temperature, and row leg speed degree is 9 meters/minute;
Go into Bu Kou at the heat setting machine of high-temperature shaping step and install the cold water nozzle additional, to the filled cloth water spray that enters heat setting machine, at the bottom of making cloth, cloth cover produces the temperature difference, guarantees that it can finish dry at the bottom of the cloth not harden in type-approval process, is unlikely to cause because of machine temperature is too high the change of grey cloth hair side condition again.
(2) the woollen blanket grey cloth that step (1) is obtained carries out stamp: grey cloth → PLATE SCREAM PRINTING → steaming and color fixing → washing → dewatered drying → bristle → boiling hot light → back side fluffing → boiling hot light → grab and cut → cutting → bound edge → packing warehouse-in;
Wherein the temperature of steaming and color fixing step is 120 ℃, and evaporating pressure is 1.5 kg ∕ square centimeters, and the time of evaporating is 15 minutes;
120 ℃ of the temperature of baking step, row leg speed degree is 10 meters/minute;
The bristle step cross the cloth cutter apart from be 2.5MM, row leg speed degree is 7 meters/minute, Mao Xiangwei against cant to;
The pressure that scalds the light step is 2.5 kg ∕ square centimeters, 160 ℃ of temperature, and row leg speed degree is 8 meters/minute.
Water-washing step is for soaking → swat → vibrate → clean → vibrate → clean → vibrating → clean → soft treatment.The prescription of soft treatment is softener 2.5 ﹪, leavening agent 1.2 ﹪, smooth agent 0.8 ﹪ and water 95.5 ﹪
The linen fibre plush printing woollen blanket that present embodiment obtains, concrete technical indicator such as following table:
As can be seen from the above table, all technology quality index of Sheng-bast fiber plush printing woollen blanket have met or exceeded national standard fully.
Claims (5)
1. Sheng-bast fiber plush printing woollen blanket, it is characterized in that: this woollen blanket adopts double rib warp loom to weave and forms, the yarn that the plush yarn of woollen blanket adopts Sheng-bast fiber and acrylic fibers blending braiding to form, two yarn specifications of the yarn that described blending braiding forms are: 28S/2, the coiled hair of bed material terylene after by warping is as the form into columns and perform drills yarn and the stuffer weft of woollen blanket, and the specification of bed material terylene is: 150D/2.
2. a kind of Sheng-bast fiber plush printing woollen blanket as claimed in claim 1 is characterized in that: Sheng-bast fiber accounts for the 80-90 ﹪ of two yarn weight in two yarns.
3. the preparation method of a Sheng-bast fiber plush printing woollen blanket is characterized in that comprising the following steps:
(1) yarn that the blending braiding is formed is made plush yarn, bed material polyester filament coiled hair after the warping is used to form into columns and perform drills and inlaid thread, be woven into Sheng-bast fiber plush printing woollen blanket grey cloth on double rib warp loom, adopt the 1+1 weaving manner, the lint height is 8-12mm; Grey cloth cuts open suede after starching, high-temperature shaping → bristle → scald light → scald is cut, cut open suede speed be controlled at 12-16 rice/minute; On cloth inspecting machine the grey cloth that weaves is tested, repairing arrangement back is standby;
Wherein starching, high-temperature shaping step, adopting the magma of 35 ﹪ solid contents and the proportioning of water is 1:1.2-1.8, setting temperature is 125-135 ℃, row leg speed degree be 8-12 rice/minute;
Wherein the cutter of bristle step is apart from be 2.5MM, row leg speed degree be 6-8 rice/minute, Mao Xiangwei against cant to;
Wherein scalding light step pressure is 2-2.5kg ∕ square centimeter, temperature 150-165 ℃, row leg speed degree be 8-10 rice/minute;
(2) the woollen blanket grey cloth that step (1) is obtained carries out stamp: grey cloth → PLATE SCREAM PRINTING → steaming and color fixing → washing → dewatered drying → bristle → boiling hot light → back side fluffing → boiling hot light → grab and cut → cutting → bound edge → packing warehouse-in;
Wherein the temperature of steaming and color fixing step is 115-125 ℃, and evaporating pressure is 1.2-1.7 kg ∕ square centimeter, and the time of evaporating is 15 minutes;
The temperature 115-125 of baking step ℃, row leg speed degree be 8-12 rice/minute;
The bristle step cross the cloth cutter apart from be 2.5MM, row leg speed degree be 6-8 rice/minute, Mao Xiangwei against cant to;
The pressure that scalds the light step is 2.2-2.8 kg ∕ square centimeter, temperature 155-165 ℃, row leg speed degree be 6-9 rice/minute.
4. the preparation method of a kind of Sheng-bast fiber plush printing woollen blanket as claimed in claim 3 is characterized in that: the soft treatment prescription in the washing is softener 2.0-2.8 ﹪, leavening agent 1.0-1.5 ﹪, smooth agent 0.5-1.0 ﹪, water 96.5-94 ﹪.
5. the preparation method of a kind of Sheng-bast fiber plush printing woollen blanket as claimed in claim 3, it is characterized in that: the heat setting machine of step (1) high-temperature shaping step is gone into Bu Kou and is installed the cold water nozzle additional, to the filled cloth water spray that enters heat setting machine, at the bottom of making cloth, cloth cover produces the temperature difference, guaranteeing that it can finish to dry at the bottom of the cloth in type-approval process does not harden, and is unlikely to again to cause grey cloth hair side condition to change because of machine temperature is too high.
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| CN 201110087512 CN102162169A (en) | 2011-04-08 | 2011-04-08 | Shengma fiber plush printed blanket and preparation method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102720077A (en) * | 2012-07-03 | 2012-10-10 | 太仓市其盛化纤厂 | Printing process for terylene blanket |
| CN102846107A (en) * | 2012-08-27 | 2013-01-02 | 常熟市建华织造有限责任公司 | Blanket capable of heating after exposure to light |
| CN102936793A (en) * | 2012-11-13 | 2013-02-20 | 东华大学 | Processing method for super plush terylene carpet fabric |
| CN103654002A (en) * | 2013-11-26 | 2014-03-26 | 河南海鑫毛毯纺织有限公司 | Moon-curved woven blanket manufacturing technology |
| CN104278575A (en) * | 2014-09-29 | 2015-01-14 | 东华大学 | Preparation method of functional biodegradable polyester fiber patterned woollen blanket |
| CN105078099A (en) * | 2015-08-27 | 2015-11-25 | 宿迁市神龙家纺有限公司 | Blended Raschel blanket technology |
| CN105640179A (en) * | 2016-03-22 | 2016-06-08 | 江苏金典纺织有限公司 | Manufacturing method for printing and dyeing blanket |
| CN108729276A (en) * | 2017-04-18 | 2018-11-02 | 上海众伟生化有限公司 | Flaxen fiber biology soil-coating membrane and preparation method thereof |
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| CN101205659A (en) * | 2007-06-25 | 2008-06-25 | 浙江真爱毛纺有限公司 | Bamboo fibre raschel blanket material and product thereof |
| CN100582342C (en) * | 2008-05-14 | 2010-01-20 | 浙江真爱时尚家居有限公司 | Sheng-ma fiber raschel blanket |
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| CN101205659A (en) * | 2007-06-25 | 2008-06-25 | 浙江真爱毛纺有限公司 | Bamboo fibre raschel blanket material and product thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102720077A (en) * | 2012-07-03 | 2012-10-10 | 太仓市其盛化纤厂 | Printing process for terylene blanket |
| CN102846107A (en) * | 2012-08-27 | 2013-01-02 | 常熟市建华织造有限责任公司 | Blanket capable of heating after exposure to light |
| CN102936793A (en) * | 2012-11-13 | 2013-02-20 | 东华大学 | Processing method for super plush terylene carpet fabric |
| CN103654002A (en) * | 2013-11-26 | 2014-03-26 | 河南海鑫毛毯纺织有限公司 | Moon-curved woven blanket manufacturing technology |
| CN104278575A (en) * | 2014-09-29 | 2015-01-14 | 东华大学 | Preparation method of functional biodegradable polyester fiber patterned woollen blanket |
| CN104278575B (en) * | 2014-09-29 | 2016-06-08 | 东华大学 | A kind of preparation method of the functional printed woolen blanket of biodegradable polyester fiber |
| CN105078099A (en) * | 2015-08-27 | 2015-11-25 | 宿迁市神龙家纺有限公司 | Blended Raschel blanket technology |
| CN105640179A (en) * | 2016-03-22 | 2016-06-08 | 江苏金典纺织有限公司 | Manufacturing method for printing and dyeing blanket |
| CN108729276A (en) * | 2017-04-18 | 2018-11-02 | 上海众伟生化有限公司 | Flaxen fiber biology soil-coating membrane and preparation method thereof |
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Application publication date: 20110824 |