CN105640179A - Manufacturing method for printing and dyeing blanket - Google Patents
Manufacturing method for printing and dyeing blanket Download PDFInfo
- Publication number
- CN105640179A CN105640179A CN201610163158.XA CN201610163158A CN105640179A CN 105640179 A CN105640179 A CN 105640179A CN 201610163158 A CN201610163158 A CN 201610163158A CN 105640179 A CN105640179 A CN 105640179A
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- CN
- China
- Prior art keywords
- calico
- slurry
- printing
- sizing
- filling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0207—Blankets; Duvets
- A47G9/0223—Blankets
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/02—Pile fabrics or articles having similar surface features
- D04B1/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a manufacturing method for a printing and dyeing blanket. The manufacturing method comprises the following steps in sequence: silk selecting, weft knitting, pre-treatment, lustre finishing and ironing and shearing, printing treatment, pre-drying, steaming treatment, washing, dewatering and post-treatment. The blanket prepared by the manufacturing method is not easy to shed and not easy to ball up, is durable and high in chromaticity, and touches very flexible and smooth.
Description
Technical field
The present invention relates to woollen blanket technology of preparing, be specifically related to the manufacture method of a kind of woollen blanket of printing and dyeing.
Background technology
Woollen blanket is a conventional product with China central and west regions (especially minority name race area) abroad, it is possible to is placed on ground, sofa and room and is used as mat, it is also possible to for decorating room. Conventional woollen blanket is to produce with ACRYLIC YARNS, and cost and unit price are all higher, and market is poor, produce common in low gram-weight blanket more. After technological innovation, the existing multiplex spun polyester thread of woollen blanket, to weave by knitting weave, be divided into warp knit and weft knitting technique, warp knitting blanket tissue is almost without extensibility, and Weft knitting blanket extensibility is relatively good. Completely knit high gram-weight blanket and itself have that yarn is thick, grammes per square metre is high, abundant, hardness and deflection are relatively larger, and its one side of full weaving process blanket is without fine hair, adopt two-layer process sewing, cover with more thick and heavy stiffening, space is relatively larger, and warmth retention property, to paste skin poor.
Summary of the invention
For solving the problems referred to above, the invention discloses the manufacture method of a kind of woollen blanket of printing and dyeing, not only not easily fall hair, durable not balling-up, colourity height, and have good pliable and tough smooth feel.
The manufacture method of a kind of woollen blanket of printing and dyeing, comprises the following steps:
A, select 300D/96F DTY as veil, the DTY of 150D/48F or 100D/48F is as filling;
B, weft knitting braiding: filling for 1:1, is woven into calico according to the area ratio of 85%*15% by the quantity of veil and filling ratio, and the staple length of calico controls at 26mm-27mm, and calico Mick is heavily 830G/M-1365G/M;
C, pretreatment: the calico reverse side obtained in b step is coated sizing slurry and regulates the soft durometer of filling, again the calico scribbling sizing slurry is sent in forming machine and shapes, setting temperature is at 194-197 DEG C, sizing speed calico weight after 15HZ-40HZ, sizing is 860G/M-1380G/M;
D, by step c process after calico put into boiling hot shearing machine carry out hot light, scald cut, hot light temperature at 195-205 DEG C, scald cut temperature at 165-170 DEG C; The frequency of converter regulates to 25-30HZ, makes to scald rate of shear degree and reaches 7-8m/min;
E, stamp process: the calico after Step d being processed is put into printing machine and carried out stamp, and stamp speed is 16.0-17.0m/min;
F, the calico after stamp is carried out prebake, evaporating process, prebake temperature is 135 DEG C, steam pressure is four normal atmospheres, is incubated 25 minutes;
G, the cloth after f step is washed, dehydration, softening agent 15kg bottoming, the softening agent of follow-up continuation interpolation and water proportioning, softening agent and water are according to the proportions of 1:12;
H, post processing: the cloth after g step is successively shaped, bristle, hot light and scald and cut process.
As a further improvement on the present invention, described sizing slurry is water-coal-slurry, and described sizing slurry is to be mixed according to the ratio of 1:1.7 by slurry and water.
As a further improvement on the present invention, hot light temperature is at 200-205 DEG C.
Compared with prior art, the invention have the advantages that and beneficial effect:
1, adopting 300D/96F to make veil, 150D/48F, 100D/48F do filling, middle undercoat technique, and feel is abundant well-pressed, organizes dense, durable not balling-up, not easily fall hair simultaneously, pliable and tough by force.
2, increase calico sizing, hot light and scald cut temperature, so as to there is better expansion effect, abundant feel.
3, high-end pure natural dyeing raw material selected by slurry, through vexed cylinder steaming and color fixing, reduces the use of infringement people's body additives; Condition of evaporating is low, and it is abundant that dyestuff and wool fibre are fully contacted formation ionic bond fixation, and color fastness is high.
Accompanying drawing explanation
Fig. 1 is the process chart of the present invention.
Detailed description of the invention
It is further elucidated with the present invention, it should be understood that following detailed description of the invention is merely to illustrate the present invention rather than restriction the scope of the present invention below in conjunction with the drawings and specific embodiments.
Embodiment 1
The manufacture method of a kind of woollen blanket of printing and dyeing, comprises the following steps:
A, select 300D/96F DTY as veil, the DTY of 100D/48F is as filling;
The quantity of b, veil and filling is than for 1:1, being woven into calico by filling according to the area ratio of 85%*15%, and the staple length of calico controls at 26mm, and calico Mick is heavily 830G/M;
C, the calico reverse side obtained in b step is coated sizing slurry regulate filling soft durometer, sizing slurry is natural slurry and water is made according to the ratio of 1:1.7, again the calico scribbling sizing slurry is sent in forming machine and shapes, setting temperature is at 194-197 DEG C, sizing speed calico weight after 40HZ, sizing is 860G/M;
D, by step c process after calico put into boiling hot shearing machine carry out hot light, scald cut, hot light temperature at 200-205 DEG C, scald cut temperature at 165 DEG C; The frequency of converter regulates to 28HZ, makes to scald rate of shear degree and reaches 7-8m/min;
E, stamp process: the calico after Step d being processed is put into printing machine and carried out stamp, and stamp speed is 16.0-17.0m/min;
F, the calico after stamp is carried out prebake, evaporating process, prebake temperature is 135 DEG C, steam pressure is four normal atmospheres, is incubated 25 minutes;
G, the cloth after f step is washed, dehydration, be first placed into 15kg softening agent bottoming, follow-up continuously add softening agent, the softening agent of follow-up addition and water are according to the proportions of 1:12;
H, post processing: the cloth after g step is successively shaped, bristle, hot light and scald and cut process.
Embodiment 2
The manufacture method of a kind of woollen blanket of printing and dyeing, comprises the following steps:
A, select 300D/96F DTY as veil, the DTY of 150D/48F is as filling;
The quantity of b, veil and filling is than for 1:1, being woven into calico by filling according to the area ratio of 85%*15%, and the staple length of calico controls at 27mm, and calico Mick is heavily 1040G/M;
C, the calico reverse side obtained in b step is coated sizing slurry regulate filling soft durometer, sizing slurry is natural slurry and water is made according to the ratio of 1:1.7, again the calico scribbling sizing slurry is sent in forming machine and shapes, setting temperature is at 194-197 DEG C, sizing speed calico weight after 38HZ, sizing is 1060G/M;
D, by step c process after calico put into boiling hot shearing machine carry out hot light, scald cut, hot light temperature at 195-200 DEG C, scald cut temperature at 165 DEG C; The frequency converter frequency controlling to scald shearing machine speed regulates to 30HZ;
E, stamp process: the calico after Step d being processed is put into printing machine and carried out stamp, and stamp speed is 16.0-17.0m/min;
F, the calico after stamp is carried out prebake, evaporating process, prebake temperature is 135 DEG C, steam pressure is four normal atmospheres, is incubated 25 minutes;
G, the cloth after f step is washed, dehydration, be first placed into 15kg softening agent bottoming, follow-up continuously add softening agent, the softening agent of follow-up addition and water are according to the proportions of 1:12;
H, post processing: the cloth after g step is successively shaped, bristle, hot light and scald and cut process.
Embodiment 3
The manufacture method of a kind of woollen blanket of printing and dyeing, comprises the following steps:
A, select 450D/144F DTY as veil, the DTY of 150D/48F is as filling;
The quantity of b, veil and filling is than for 1:1, being woven into calico by filling according to the area ratio of 85%*15%, and the staple length of calico controls at 26mm, and calico Mick is heavily 1365G/M;
C, the calico reverse side obtained in b step is coated sizing slurry regulate filling soft durometer, sizing slurry is natural slurry and water is made according to the ratio of 1:1.7, again the calico scribbling sizing slurry is sent in forming machine and shapes, setting temperature is at 194-197 DEG C, sizing speed calico weight after 15HZ, sizing is 1380G/M;
D, by step c process after calico put into boiling hot shearing machine carry out hot light, scald cut, hot light temperature at 200-205 DEG C, scald cut temperature at 170 DEG C; The frequency converter frequency controlling to scald shearing machine speed regulates to 25HZ;
E, stamp process: the calico after Step d being processed is put into printing machine and carried out stamp, and stamp speed is 16.0-17.0m/min;
F, the calico after stamp is carried out prebake, evaporating process, prebake temperature is 135 DEG C, steam pressure is four normal atmospheres, is incubated 25 minutes;
G, the cloth after f step is washed, dehydration, be first placed into 15kg softening agent bottoming, follow-up continuously add softening agent, the softening agent of follow-up addition and water are according to the proportions of 1:12;
H, post processing: the cloth after g step is successively shaped, bristle, hot light and scald and cut process.
Additionally, post-processing step have employed twice hot light+once scald in the present invention cut+Tang Jian seven road the technique of bristle+twice hot light+once so that the whole feel of woollen blanket is fine and smooth, abundant, a softer and smoother touch.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned technological means, also includes the technical scheme being made up of above technical characteristic combination in any.
Claims (3)
1. the manufacture method of a woollen blanket of printing and dyeing, it is characterised in that comprise the following steps:
A, select 300D/96F DTY as veil, the DTY of 150D/48F or 100D/48F is as filling;
B, weft knitting braiding: filling for 1:1, is woven into calico according to the area ratio of 85%*15% by the quantity of veil and filling ratio, and the staple length of calico controls at 26mm-27mm, and calico Mick is heavily 830G/M-1365G/M;
C, pretreatment: the calico reverse side obtained in b step is coated sizing slurry and regulates the soft durometer of filling, again the calico scribbling sizing slurry is sent in forming machine and shapes, setting temperature is at 194-197 DEG C, sizing speed calico weight after 15HZ-40HZ, sizing is 860G/M-1380G/M;
D, by step c process after calico put into boiling hot shearing machine carry out hot light, scald cut, hot light temperature at 195-205 DEG C, scald cut temperature at 165-170 DEG C;The frequency of converter regulates to 25-30HZ, makes to scald rate of shear degree and reaches 7-8m/min;
E, stamp process: the calico after Step d being processed is put into printing machine and carried out stamp, and stamp speed is 16.0-17.0m/min;
F, the calico after stamp is carried out prebake, evaporating process, prebake temperature is 135 DEG C, steam pressure is four normal atmospheres, is incubated 25 minutes;
G, the cloth after f step is washed, dehydration, softening agent 15kg bottoming, the softening agent of follow-up continuation interpolation and water proportioning, softening agent and water are according to the proportions of 1:12;
H, post processing: the cloth after g step is successively shaped, bristle, hot light and scald and cut process.
2. the manufacture method of a kind of woollen blanket of printing and dyeing according to claim 1, it is characterised in that: described sizing slurry is water-coal-slurry, and described sizing slurry is to be mixed according to the ratio of 1:1.7 by slurry and water.
3. the manufacture method of a kind of woollen blanket of printing and dyeing according to claim 1, it is characterised in that: hot light temperature is at 200-205 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610163158.XA CN105640179A (en) | 2016-03-22 | 2016-03-22 | Manufacturing method for printing and dyeing blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610163158.XA CN105640179A (en) | 2016-03-22 | 2016-03-22 | Manufacturing method for printing and dyeing blanket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105640179A true CN105640179A (en) | 2016-06-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610163158.XA Pending CN105640179A (en) | 2016-03-22 | 2016-03-22 | Manufacturing method for printing and dyeing blanket |
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| Country | Link |
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| CN (1) | CN105640179A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114381849A (en) * | 2021-12-22 | 2022-04-22 | 连云港飞雁毛毯有限责任公司 | Method for manufacturing weft-knitted polyester velvet blanket |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101082145A (en) * | 2006-05-29 | 2007-12-05 | 临沂新光毛毯有限公司 | Application of polyester filament yarn in woollen blanket production |
| CN102162169A (en) * | 2011-04-08 | 2011-08-24 | 江苏舒尔雅家纺有限公司 | Shengma fiber plush printed blanket and preparation method thereof |
| CN102605526A (en) * | 2012-03-20 | 2012-07-25 | 常熟市钟杰针织有限公司 | Polyester yarn pointed lint fabric and production method thereof |
-
2016
- 2016-03-22 CN CN201610163158.XA patent/CN105640179A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101082145A (en) * | 2006-05-29 | 2007-12-05 | 临沂新光毛毯有限公司 | Application of polyester filament yarn in woollen blanket production |
| CN102162169A (en) * | 2011-04-08 | 2011-08-24 | 江苏舒尔雅家纺有限公司 | Shengma fiber plush printed blanket and preparation method thereof |
| CN102605526A (en) * | 2012-03-20 | 2012-07-25 | 常熟市钟杰针织有限公司 | Polyester yarn pointed lint fabric and production method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 王发阳等: "反面浆料印花毛毯的加工工艺", 《针织工业》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114381849A (en) * | 2021-12-22 | 2022-04-22 | 连云港飞雁毛毯有限责任公司 | Method for manufacturing weft-knitted polyester velvet blanket |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20160608 |