KR100467226B1 - The method for manufacturing of a towel - Google Patents

Abstract

PURPOSE: Functional towel is characterized by having excellent hygroscopicity and soft touch, being light and washable, being capable of being dried rapidly and not staining. A manufacturing method thereof is provided. CONSTITUTION: A functional towel is obtained by the steps of: preparing ground warp comprised of 100% of 23's/2 cotton yarn; preparing pile yarn comprised of 50-70wt.% of polyester of 300denier and 30-50wt.% of 20's cotton yarn, combed yarn; preparing weft, 20's single yarn mixed 50-70wt.% of bamboo fiber and 30-50wt.% of cotton fiber; weaving fabric out of the ground warp, the pile yarn and the weft to manufacture a towel; and then heating the towel at 100-110deg.C for 2-3min. with a heater.

Description

Functional towel and its manufacturing method {The method for manufacturing of a towel}

The present invention relates to a functional towel and a method of manufacturing the same, in more detail, using cotton yarn as a local yarn, a mixed yarn in which bamboo fibers (bamboo fiber) and cotton fibers are mixed as a weft yarn, and a poly yarn as a top yarn (pile yarn). The present invention relates to a functional towel and a method of manufacturing the same, which are woven using a mixed yarn mixed with an ester and cotton yarn, and then heat treated to have a surface having a good absorbing effect as a surface layer, and an inner layer having a durable polyester.

In general, towels are woven by weft and warp yarns using a towel loom, and have a loop (ring), so they are excellent in absorbency and breathability, and are often used to remove moisture remaining on the skin when washing or bathing. .

These towels are woven through the ground and weft yarns, forming a loop on the top, bottom, and top and bottom of the floor through the top slope, and typically do not irritate the skin and generally use 100% cotton to absorb sweat or moisture. However, weaving, cutting, and sewing were produced, but the absorbing effect of 100% cotton was limited, and the moisture absorbing effect was lowered with long-term use. Or it has begun to manufacture towels using synthetic fibers and various functional fibers.

For example, towels made from a blend of polyester and nylon, mainly polyester that absorbs more effectively than cotton, are more hygroscopic and abrasion-friendly than cotton, but are so soft that they can be easily scratched and the surface is torn off. There is a drawback of not maintaining, Towels using the advantages of cotton and polyester using a mixed fiber and cotton of polyester and nylon began to appear.

In Korean Patent Publication No. 1992-3571, a yarn with good absorbing effect is used as the surface layer, and the inner layer is dyed by knitting a double structure using nylon or polyester, which is durable. Towel is a knit or oven fabric prepared by adhering with a rubber adhesive or a polyurethane-based adhesive to form a two-sided layer having excellent absorption effect, and a manufacturing method thereof,

Korean Patent Publication No. 1995-408 describes a method for producing antimicrobial polyester fibers having excellent washing durability.

In the Republic of Korea Utility Model Registration No. 20-348737, the bottom of the towel is supplied with the weaving cotton yarn repeatedly moved in the transverse direction with respect to the cotton yarn of a large number of local tilt yarns, the bottom of the towel is woven into cotton yarn, forming the loop Sangtasa has a towel made of bamboo fiber, but

Conventional techniques as described above, but the towel was manufactured using a cotton and polyester and nylon mixed cotton, but the effect is only the degree of the towel made of cotton does not solve the disadvantage of the towel made of cotton In reality, the towel is mainly used in the real situation.

In order to solve the above problems, the present invention is cotton is strong to heat, and polyester is condensed by applying heat, using a cotton yarn as a steep slope, mixed with bamboo fiber (bamboo fiber) and cotton fiber as a weft yarn Weaving yarn is used, and weaving is carried out using a blended yarn mixed with polyester and cotton yarn as a top yarn (pile yarn), and then heat-processed so that the surface having a good absorption effect is used as the surface layer and the durable polyester is placed in the inner layer. It is a technical problem to be achieved by the present invention to provide a functional towel and a manufacturing method thereof.

In order to achieve the above object, the present invention uses a 100% cotton yarn yarn 100% dichroic yarn, and 50 to 70% by weight of 300 denier polyester and 30 to 50% by weight cotton yarn 20 coma yarn as the upper yarn (pile yarn) Cotton is woven and weaved using 20 weave single yarn mixed with 50 ~ 70% by weight of bamboo fiber and 30 ~ 50% by weight of cotton fiber, and then heat-treated to produce cotton that has the most ideal absorption effect in towel. This invention relates to a functional towel and a method of manufacturing the same, which maintains the properties of the bamboo fibers and at the same time allows the polyester to have a durable polyester on the inner layer.

According to the present invention, cotton is resistant to heat, and polyester is condensed by applying heat, and when the towel woven from cotton and polyester is heated, the volume of polyester decreases and condenses inward, and the cotton is in its original state. The most ideal absorbing effect on the towel is the surface layer, and the durable polyester is placed on the inner layer while maximizing the breathability and absorption characteristics of the bamboo fiber used as the weft yarn. It is similar to, and developed functional towel with smooth luster.

Bamboo fiber (bamboo fiber) used in the present invention is a pure vegetable fiber extracted from bamboo as a pollution-free natural fiber produced by refining bamboo essence through hydrolysis, alkalizing and multiple bleaching processes, with excellent durability, stability and strength It is widely used in textile products such as underwear, underwear, clothing and bedding.

The manufacture of the present invention is manufactured by using a device for weaving a conventional towel, and consists of a weft supply section for supplying a plurality of rows of inclined yarn in the weaving section, a weft supply section for supplying a weft yarn, a top warp supply section for supplying a top yarn (pile yarn) Each supply consists of a number of bobbins,

The ground slope supply unit is composed of a plurality of bobbins which are located at the rear of the weaving unit and are supplied with a ground slope which is a bottom slope in a plurality of rows, and the upper slope supply unit having a plurality of bobbins that supplies a top slope (pile yarn) at the top of the ground slope supply unit. And, the side is composed of a drum that is provided with a plurality of bobbins for supplying the weft yarns are moved in the transverse direction repeatedly from the top of the weaving section.

In addition, an apparatus for weaving towels and a weaving method are conventional methods and will be omitted below.

In the present invention, using a yarn woven by blending 50 to 70% by weight of polyester 300 denier and 30 to 50% by weight of coma yarn of 20 cotton coma as an upper yarn (pile yarn) increases hygroscopicity when the polyester is 70% by weight or more. However, it is difficult to maintain the shape and shape in a constant form, and the ratio of the surface formed on the surface layer is relatively high because the ratio of condensation during heat treatment is relatively small, resulting in the disadvantage of the conventional towel using 100% cotton, and 50% by weight of polyester. In the case of the following, it is easy to maintain the shape and shape in a constant form, but the hygroscopicity or touch is similar to the conventional towel using 100% cotton, the most ideal is 60% by weight of polyester.

When weaving 20 water single yarn mixed with 50 ~ 70% by weight of bamboo fiber and 30 ~ 50% by weight of cotton fiber as weft yarn, when 70% by weight or more of bamboo fiber is used, the unit price increases and tends to be too smooth, and 50% by weight. If it is less than the content of the bamboo fiber tends not to show the advantages of the bamboo fiber, the bamboo fiber content is the most ideal is 60% by weight.

When heat-treated at 100 to 110 ℃ for 1 to 3 minutes, if the temperature is 110 ℃ or higher, the shrinkage rate of the upper inclination (pile yarn) is high, and if it is below 100 ° C, the shrinkage rate of the upper inclination (pile yarn) is too low, Polyester tends to be placed together and preferably

Most preferred is 2 minutes at 105 ° C.

Hereinafter, the present invention will be described in detail through examples.

Example 1

The yarn is made of 100% cotton yarns, 100% of cotton yarns.The yarns are woven from 300 weight of polyester 300 denia and 50% cotton yarns of 20 cotton coma. Towels were prepared by weaving using 20 single yarns mixed with 50% by weight cotton fibers, and then heated to 100 ° C. for 3 minutes with a heater to produce functional towels.

Example 2

The yarn is made of 100% cotton 23 yarns.The yarn is woven by blending 60% by weight of polyester 300 denia and 40% cotton by 20% coma. Towels were prepared by weaving using 20 single yarns mixed with 40% by weight cotton fiber, and then heated at 105 ° C. for 2 minutes with a heater to prepare functional towels.

Example 3

The local yarn uses 100% cotton 23 yarns, and weaved yarns made of 70 wt% polyester 300 denier and 30 wt% cotton 20 yarn coma yarn as top yarn (pile yarn), and 70 wt% bamboo fiber as weft yarn. Towels were prepared by weaving 20 single yarns mixed with 30 wt% cotton fiber, and then heated to 110 ° C. for 1 minute with a heater to prepare functional towels.

Sensory test

A sensory test was conducted on 20 trained sensory evaluation agents who manufactured functional towels prepared by the above examples. Sensory evaluation was performed on preference and the like.

Table 1.

Remarks Feel when first used 20 times after washing Remarks Example 1 4.3 4.1 Example 2 4.5 4.5 Example 3 4.6 4.6 100% cotton towel 4.2 4.0

Sensory Score-1: Very bad, very weak

2: bad, weak

3: is normal

4: good, strong

As a result of the sensory test, the functional towel of the present invention was found to be superior to the conventional cotton towel in the touch.

As described above, the present invention has the advantages of superior absorbency than conventional cotton products, soft to the touch, light, smooth water washing, fast drying, and stains when used.

Claims (5)

In the manufacturing method of the functional towel, the local warp yarn is 100% cotton 23 dimers, and weaved by weaving 50 ~ 70% by weight of 300 denier polyester and 30 ~ 50% by weight 20 cotton coma yarn as the upper yarn (pile yarn). Using a weaving yarn, weaving was made using 20 weave single yarn mixed with 50 to 70% by weight of bamboo fiber and 30 to 50% by weight of cotton fiber to prepare a towel, and then heated to 100 to 110 ° C. for 2 to 3 minutes with a heater. Method of producing a functional towel characterized in that. The method of claim 1, wherein the upper yarn (pile yarn) is manufactured by using a yarn woven by combining 60 wt% polyester 300 denier and 40 wt% cotton yarn 20 coma yarn. The method of claim 1, wherein the weft yarn manufacturing method of the functional towel, characterized in that it is manufactured by using 20 single yarn yarn mixed with 60% by weight bamboo fiber, 40% by weight cotton fiber. The method according to claim 1, wherein the heat treatment is a manufacturing method of a functional towel, characterized in that the heating by heating for 105 minutes at a heater. In the functional towel, the ground yarn is 100% cotton 23 yarns, 100-polyester 300 piles of polyester yarn (pile yarn) and 30-50% by weight of 20 yarn coma yarns. Functional towel characterized in that it is woven from 20 single yarn mixed with 50 to 70% by weight, cotton fiber 30 to 50% by weight