CN111926443A - Low-molting China-hemp blended terry fabric and production method thereof - Google Patents
Low-molting China-hemp blended terry fabric and production method thereof Download PDFInfo
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- CN111926443A CN111926443A CN202010848634.8A CN202010848634A CN111926443A CN 111926443 A CN111926443 A CN 111926443A CN 202010848634 A CN202010848634 A CN 202010848634A CN 111926443 A CN111926443 A CN 111926443A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
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- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/12—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
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- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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- D06M2101/04—Vegetal fibres
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
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- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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Abstract
The invention belongs to the field of towel weaving, and particularly relates to a low-molting China-hemp blended terry fabric and a production method thereof. The terry of the terry fabric contains low-melting-point hot-melt fibers and China hemp fibers, wherein the low-melting-point hot-melt fibers account for 10% -35% of the weight of the wool warp yarns, and the China hemp and other fibers account for 90% -65% of the weight of the wool warp yarns; the terry fabric is a single-sided terry fabric or a double-sided terry fabric; the ground warp and weft of the terry fabric are not particularly limited; the terry fabric is a warp-knitted terry fabric formed by warp-spinning, warping, slashing, weaving and weaving or formed by spinning, warping and warp-knitting; and then finished products are finished through the procedures of dyeing and finishing, sewing and the like, and the final products have the characteristics of low molting, environmental protection, bacteriostasis, deodorization, quick drying and the like.
Description
Technical Field
The invention belongs to the field of towel weaving, and particularly relates to a low-molting China-hemp blended terry fabric and a production method thereof.
Background
China hemp is a healthy, safe, environment-friendly and green natural fiber, and gradually receives the attention and love of international market consumers in recent years, and towels are a branch of international home textile market, and the green, healthy and natural characteristics of the towels are differentiated daily necessities pursued by the consumers.
The hemp fiber is used as the textile fiber in a bundle fiber state, the fineness of the bundle hemp fiber depends on the stability and the effect of the degumming process, the degumming degree is poor, the fiber is coarse and hard, the spinning difficulty is high, the twist is not easy to be reduced, and the hand feeling of the manufactured towel is hard; however, if the degumming degree is high, the hemp fibers in a single fiber state are increased, the single fibers are short in length and low in strength, and the produced towel is easy to have more falling hairiness in the washing process, so that the use of consumers is seriously influenced.
A preparation method of a mixed yarn towel with the patent number of CN201310042932.8 describes a production method of hemp blended terry fabric, but the towel prepared by the method has the defect of high molting rate.
The utility model patent ZL 201020701450.0 'Jacquard double-layer towelling coverlet' discloses a jacquard double-layer towelling coverlet which describes a production method of hemp double-layer fabric with good performances of heat preservation, ventilation and moisture absorption.
The application number CN201810146252.3 discloses a hemp blended towel quilt with a functional gradient function and a preparation method thereof, which describes a production method of a towel with wool warps, ground warps and weft all containing hemp and cotton yarns. However, the method does not provide a method for effectively solving the hair falling problem in the using process.
In summary, the hemp fiber blended terry fabrics produced in the prior art and the patents have the problem of hair falling after washing.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a low-molting China-hemp blended terry fabric and a production method thereof. The terry of the terry fabric contains low-melting-point hot-melt fibers and China hemp fibers, wherein the low-melting-point hot-melt fibers account for 10% -35% of the weight of the wool warp yarns, and the China hemp and other fibers account for 90% -65% of the weight of the wool warp yarns; forming a woven terry fabric or a warp-knitted terry fabric by warp-spinning, warping, slashing, weaving, or spinning, warping, warp-knitting; compared with the common hemp blended terry fabric, the hemp blended terry fabric has the characteristics of low molting, environmental protection, bacteriostasis, deodorization, quick drying and the like, and has low production cost.
The terry fabric is a single-side or double-side terry fabric formed by ground warp, weft and terry yarns, the ground yarns are yarns used in the known technology, and the terry yarns comprise 10-35% of low-melting-point hot-melt fibers, 10-35% of hemp fibers and other fibers in percentage by mass, and the balance of the low-melting-point hot-melt fibers, the hemp fibers and the other fibers.
The low-melting-point hot-melt fiber is polyester hot-melt fiber or nylon hot-melt fiber with a skin-core structure; the melting point temperature of the skin layer of the low-melting-point hot-melt fiber is 90-140 ℃. The pure cotton fiber is easy to melt when spinning and carding are carried out at the temperature of lower than 90 ℃, potential quality risks and safety risks are caused, and the temperature of a drying cylinder is basically lower than 140 ℃ in the sizing and drying processes, and the pure cotton fiber is easy to damage when the temperature is higher than 140 ℃. The outer layer of the low-melting-point sheath-core structure hot-melt fiber can be melted in the melting point range to form a sticky substance like an adhesive, the adhesive is adhered to the hemp short velvet or cotton short velvet around the low-melting-point sheath-core structure hot-melt fiber, and the fiber is adhered together, so that the hair feather falling off of the terry fabric can be avoided in the washing process.
Preferably, the low-melting-point hot-melt fiber has a fineness: 1.1-4.0dtex, the length is 32-51 mm;
the other fiber can be any one or more of natural fiber (such as cotton and hemp) and chemical fiber (viscose, lyocell, modal, terylene and nylon); further preferred is pure cotton.
The yarn count of the lock yarn is not particularly required, and the twist of the lock yarn is not particularly required, but the preferred twist multiplier cannot be higher than 410 in view of the hand feeling.
The invention further discloses a production method of the low-molting hemp blended terry fabric, which comprises spinning, warping, slashing, weaving, forming woven terry fabric or spinning, warping and warp knitting to form warp-knitted terry fabric; then finished products are finished through procedures of dyeing and finishing, cutting, sewing and the like;
the pile fabric is combined with slashing through a warp beam for slashing prepared through spinning and warping, wherein the temperature of drying in a slashing drying room of the pile yarn warp beam is 5-10 ℃ higher than the melting point of the low-melting-point hot-melt fiber. During sizing, the time of the yarn in a drying room is short, and if the temperature is equivalent to the melting temperature of the fiber, the skin layer of the hot-melt fiber cannot be fully melted.
The dyeing and finishing comprises the following steps:
(1) desizing and polishing the terry fabric by using desizing enzyme and biological enzyme in one bath.
The preferable desizing and polishing one-bath treatment process comprises the following steps: novicent neutral gentle enzyme 8000L (owf): 0.2%, novacin α -amylase: 1g/l, pH 6.5, treatment conditions: 55 ℃ 45min, 80 ℃ 20 min.
In order to enable short fibers of the hemp blended soft towel to fall off as early as possible, the fabric is subjected to desizing by using desizing enzyme and bleaching treatment after being treated by using biological enzyme in one bath; the common product process generally adopts dyeing and polishing, the surface of the fabric produced by the process has less hairiness and clean appearance, but short fibers are not easy to be sufficiently washed out due to the lack of a subsequent washing process, so that the feather removal rate of the product after washing is higher. The process integrates the polishing process with the desizing process, not only can save water, but also can wash away floating hairs on the surface of the product by means of subsequent processes of scouring, bleaching, dyeing and the like, and reduces the molting rate of the final product.
(2) And (4) scouring and bleaching the terry fabric by adopting a low-temperature non-caustic soda mild scouring and bleaching process. In order to prevent the China-hemp fibers in the China-hemp blended soft from being secondarily degummed and split into short fibers in the scouring and bleaching process, the scouring and bleaching treatment of the looped pile fabric adopts a low-temperature non-caustic-soda mild scouring and bleaching process;
preferably, the scouring and bleaching process comprises the following steps: transfering TF179 low-temperature refining agent: 3g/l, soda: 5g/l, refining agent: 1.5g/l of JN-98, and 27.5 percent of hydrogen peroxide (mass concentration): 5g/l, treatment conditions: 80 ℃ 90 min.
(3) The softening agent special for hemp and the softening agent for cotton are mixed and matched to carry out softening finishing on the terry fabric. In order to enable the hemp blended soft towel to have more fluffy and soft hand feeling and less hair loss, the softening process of the terry fabric adopts a process of mixing and matching a softening agent special for hemp and a softening agent for cotton.
Preferably, the soft finishing process comprises the following steps: kenaf softener 1# (OWF): 3.5%, softener for pure cotton DT530 (OWF): 5%, 35 ℃ 30 min.
The dyeing and finishing also comprises the working procedures of dyeing, drying and the like. The procedures and the like which are not described in detail in the invention are all conventional techniques in the field, and are not described herein again. According to the invention, through selection of the terry yarn and control of the process, compared with the common hemp blended terry fabric, the final terry fabric or a finished product sewed by the terry fabric has the characteristics of reduced molting rate by 0.3%, stable control within 0.6%, low molting, environmental protection, bacteriostasis, deodorization, quick drying and the like, and is low in production cost.
Detailed Description
The present invention will be described in further detail with reference to the following examples, but it should not be construed that the scope of the above subject matter is limited to the following examples. All the technologies realized based on the above contents of the present invention belong to the scope of the present invention. Except as otherwise noted, the following examples were carried out using conventional techniques.
Example 1
Taking weaving as an example: the method for producing the novel terry fabric by adopting the weaving process comprises the following steps: selecting fiber raw materials, spinning, spooling, warping, slashing, weaving, dyeing, finishing and warehousing.
(1) And selecting wool loop yarn fibers: hot-melting polyester fiber, melting point: 110 degrees, specification: 2.0dx38mm, hemp fiber: 1800Nm-2600Nm, body length: 40mm-45mm, cotton: grade 3 cotton, length 29 mm;
(2) the yarn count and the component ratio of the terry yarn are as follows: yarn count: 12s, twist: 47t/dm, hot-melt polyester fiber: 10%, hemp fiber: 10%, pure cotton: 80 percent; the ground warp yarns are 24s/2 pure cotton yarns, and the weft yarns are selected from the following components: 16s pure cotton yarn, warp density: 268 pieces/10 cm, weft density: 170 pieces/10 cm, loop height: 10.5cm/10 loops, fuzzing mode: and 3, raising by weft.
(3) The warping was carried out using a (bennlger) beningge batch warper.
(4) Slashing is carried out by adopting a (KARL MAYER) Karl Meier slasher, the size taking corn starch as main size is adopted, the size loading rate of the terry yarn is 2.8 percent, and the drying temperature of a drying room is as follows: 120 degrees.
(5) And the semi-finished product of the towel is woven by adopting a JAT710 Toyota loom and an OMNIplus 800 Beele loom, and the arrangement ratio of the pile warp to the ground warp of the fabric tissue of the terry fabric is 1: 1.
(6) Carrying out scouring and bleaching treatment on the semi-finished looped fabric after desizing by using desizing enzyme and carrying out bio-enzyme one-bath polishing process treatment; the specific process comprises the following steps: novicent neutral gentle enzyme 8000L (owf): 0.2%, novacin α -amylase: 1g/l, pH 6.5, treatment conditions: 55 ℃ 45min, 80 ℃ 20 min.
(7) The scouring and bleaching treatment of the semi-finished pile fabric adopts a low-temperature non-caustic soda mild scouring and bleaching process, and the specific process is as follows:
transfering TF179 low-temperature refining agent: 3g/l, soda: 5g/l, refining agent: 1.5g/l of JN-98, and 27.5 percent of hydrogen peroxide (mass concentration): 5g/l, treatment conditions: 80 ℃ 90min
(8) The activity dyeing of the semi-finished looped fabric is the same as that of normal cellulose fiber;
(10) the softening process of the semi-finished terry fabric adopts a process of mixing and matching a softening agent special for hemp and a softening agent for cotton, and the specific process is as follows:
kenaf softener 1# (OWF): 3.5%, softener for pure cotton DT530 (OWF): 5%, 35 ° x30 min.
(11) And the low-molting hemp blended terry fabric is prepared by dewatering, drying, cutting and sewing.
This example was compared to a conventional hemp/cotton blended terry fabric: under the same condition, the dehairing rate after five times of water washing (AATCC 135 washing and drying method) is reduced by about 1.5 per mill, and after dehydration under the same condition, the drying time under the condition of 60 ℃ is shortened by about 3 min. Wherein: the conventional China hemp/cotton blended terry fabric terry yarn comprises the following components: hemp fiber: 20%, pure cotton: 80%, other conditions and processes were the same as in this example.
Example 2
Taking weaving as an example: the method for producing the novel terry fabric by adopting the weaving process comprises the following steps: selecting fiber raw materials, spinning, spooling, warping, slashing, weaving, dyeing, finishing and warehousing.
(1) And selecting wool loop yarn fibers: hot-melting polyester fiber, melting point: 110 degrees, specification: 2.0dx38mm, hemp fiber: 1800Nm-2600Nm, body length: 40mm-45mm, cotton: grade 3 cotton, 29mm in length
(2) The yarn count and the component ratio of the terry yarn are as follows: yarn count: 12s, twist: 47t/dm, hot-melt polyester fiber: 35%, hemp fiber: 35%, pure cotton: 30 percent; the ground warp yarn is 12 pure cotton yarns, and the weft yarn is selected from the following components: 16s pure cotton yarn. Warp density: 268 pieces/10 cm, weft density: 170 pieces/10 cm, loop height: 10.5cm/10 loops, fuzzing mode: and 3, raising by weft.
(3) The warping was carried out using a (bennlger) beningge batch warper.
(4) Slashing is carried out by adopting a (KARL MAYER) Karl Meier slasher, the size taking corn starch as main size is adopted, the size loading rate of the terry yarn is 2.8 percent, and the drying temperature of a drying room is as follows: 120 degrees.
(5) And the semi-finished product of the towel is woven by adopting a JAT710 Toyota loom and an OMNIplus 800 Beele loom.
(6) The fabric weave of the terry fabric adopts the arrangement ratio of the wool warp to the ground warp to be 1: 1.
(7) Carrying out scouring and bleaching treatment on the semi-finished looped fabric after desizing by using desizing enzyme and carrying out bio-enzyme one-bath polishing process treatment; the specific process comprises the following steps: novicent neutral gentle enzyme 8000L (owf): 0.2%, novacin α -amylase: 1g/l, pH 6.5, treatment conditions: 55 ℃ 45min, 80 ℃ 20 min.
(8) The scouring and bleaching treatment of the semi-finished pile fabric adopts a low-temperature non-caustic soda mild scouring and bleaching process, and the specific process is as follows:
transfering TF179 low-temperature refining agent: 3g/l, soda: 5g/l, refining agent: 1.5g/l of JN-98, and 27.5 percent of hydrogen peroxide (mass concentration): 5g/l, treatment conditions: 80 ℃ 90min
(9) The activity dyeing of the semi-finished looped fabric is the same as that of normal cellulose fiber;
(10) the softening process of the semi-finished terry fabric adopts a process of mixing and matching a softening agent special for hemp and a softening agent for cotton, and the specific process is as follows:
kenaf softener 1# (OWF): 3.5%, softener for pure cotton DT530 (OWF): 5%, 35 ℃ 30 min.
(11) And the low-molting hemp blended terry fabric is prepared by dewatering, drying, cutting and sewing.
This example was compared to a conventional hemp/cotton blended terry fabric: under the same condition, the dehairing rate is reduced by about 2.5 per mill after five times of water washing (AATCC 135 washing and drying method), and after dehydration under the same condition, the drying time is shortened by about 5min under the condition of 60 ℃. Wherein: the conventional China hemp/cotton blended terry fabric terry yarn comprises the following components: hemp fiber: 35%, pure cotton: 65%, and the other conditions and processes were the same as in this example.
Example 3
Taking weaving as an example: the method for producing the novel terry fabric by adopting the weaving process comprises the following steps: selecting fiber raw materials, spinning, spooling, warping, slashing, weaving, dyeing, finishing and warehousing.
(1) And selecting wool loop yarn fibers: hot-melting polyester fiber, melting point: 110 degrees, specification: 2.0dx38mm, hemp fiber: 1800Nm-2600Nm, body length: 40mm-45mm, cotton: grade 3 cotton, 29mm in length
(2) The yarn count and the component ratio of the terry yarn are as follows: yarn count: 12s, twist: 47t/dm, hot-melt polyester fiber: 10%, hemp fiber: 35%, pure cotton: 55 percent; the ground warp yarns are 10s pure cotton yarns, and the weft yarns are selected from the following components: 16s pure cotton yarn. Warp density: 268 pieces/10 cm, weft density: 170 pieces/10 cm, loop height: 10.5cm/10 loops, fuzzing mode: and 3, raising by weft.
(3) The warping was carried out using a (bennlger) beningge batch warper.
(4) Slashing is carried out by adopting a (KARL MAYER) Karl Meier slasher, the size taking corn starch as main size is adopted, the size loading rate of the terry yarn is 2.8 percent, and the drying temperature of a drying room is as follows: 120 degrees.
(5) And the semi-finished product of the towel is woven by adopting a JAT710 Toyota loom and an OMNIplus 800 Beele loom.
(6) The fabric weave of the terry fabric adopts the arrangement ratio of the wool warp to the ground warp to be 1: 1.
(7) Carrying out scouring and bleaching treatment on the semi-finished looped fabric after desizing by using desizing enzyme and carrying out bio-enzyme one-bath polishing process treatment; the specific process comprises the following steps: novicent neutral gentle enzyme 8000L (owf): 0.2%, novacin α -amylase: 1g/l, pH 6.5, treatment conditions: 55 ℃ 45min, 80 ℃ 20 min.
(8) The scouring and bleaching treatment of the semi-finished pile fabric adopts a low-temperature non-caustic soda mild scouring and bleaching process, and the specific process is as follows:
transfering TF179 low-temperature refining agent: 3g/l, soda: 5g/l, refining agent: 1.5g/l of JN-98, and 27.5 percent of hydrogen peroxide (mass concentration): 5g/l, treatment conditions: 80 ℃ 90min
(9) The activity dyeing of the semi-finished looped fabric is the same as that of normal cellulose fiber;
(10) the softening process of the semi-finished terry fabric adopts a process of mixing and matching a softening agent special for hemp and a softening agent for cotton, and the specific process is as follows:
kenaf softener 1# (OWF): 3.5%, softener for pure cotton DT530 (OWF): 5%, 35 ℃ 30 min.
(11) And the low-molting hemp blended terry fabric is prepared by dewatering, drying, cutting and sewing.
This example was compared to a conventional hemp/cotton blended terry fabric: under the same condition, the dehairing rate after five times of water washing (AATCC 135 washing and drying method) is reduced by about 1.5 per mill, and after dehydration under the same condition, the drying time under the condition of 60 ℃ is shortened by about 3 min. Wherein: the conventional China hemp/cotton blended terry fabric terry yarn comprises the following components: hemp fiber: 35%, pure cotton: 65%, and the other conditions and processes were the same as in this example.
Example 4
Taking weaving as an example: the method for producing the novel terry fabric by adopting the weaving process comprises the following steps: selecting fiber raw materials, spinning, spooling, warping, slashing, weaving, dyeing, finishing and warehousing.
(1) And selecting wool loop yarn fibers: hot-melting polyester fiber, melting point: 110 degrees, specification: 2.0dx38mm, hemp fiber: 1800Nm-2600Nm, body length: 40mm-45mm, cotton: grade 3 cotton, 29mm in length
(2) The yarn count and the component ratio of the terry yarn are as follows: yarn count: 12s, twist: 47t/dm, hot-melt polyester fiber: 35%, hemp fiber: 10%, pure cotton: 55 percent; the ground warp yarns are 32s/2 pure cotton yarns, and the weft yarns are selected from the following components: 16s pure cotton yarn. Warp density: 268 pieces/10 cm, weft density: 170 pieces/10 cm, loop height: 10.5cm/10 loops, fuzzing mode: and 3, raising by weft.
(3) The warping was carried out using a (bennlger) beningge batch warper.
(4) Slashing is carried out by adopting a (KARL MAYER) Karl Meier slasher, the size taking corn starch as main size is adopted, the size loading rate of the terry yarn is 2.8 percent, and the drying temperature of a drying room is as follows: 120 degrees.
(5) And the semi-finished product of the towel is woven by adopting a JAT710 Toyota loom and an OMNIplus 800 Beele loom.
(6) The fabric weave of the terry fabric adopts the arrangement ratio of the wool warp to the ground warp to be 1: 1.
(7) Carrying out scouring and bleaching treatment on the semi-finished looped fabric after desizing by using desizing enzyme and carrying out bio-enzyme one-bath polishing process treatment; the specific process comprises the following steps: novicent neutral gentle enzyme 8000L (owf): 0.2%, novacin α -amylase: 1g/l, pH 6.5, treatment conditions: 55 ℃ 45min, 80 ℃ 20 min.
(8) The scouring and bleaching treatment of the semi-finished pile fabric adopts a low-temperature non-caustic soda mild scouring and bleaching process, and the specific process is as follows:
transfering TF179 low-temperature refining agent: 3g/l, soda: 5g/l, refining agent: 1.5g/l of JN-98, and 27.5 percent of hydrogen peroxide (mass concentration): 5g/l, treatment conditions: 80 ℃ 90min
(9) The activity dyeing of the semi-finished looped fabric is the same as that of normal cellulose fiber;
(10) the softening process of the semi-finished terry fabric adopts a process of mixing and matching a softening agent special for hemp and a softening agent for cotton, and the specific process is as follows:
kenaf softener 1# (OWF): 3.5%, softener for pure cotton DT530 (OWF): 5%, 35 ℃ 30 min.
(11) And the low-molting hemp blended terry fabric is prepared by dewatering, drying, cutting and sewing.
This example was compared to a conventional hemp/cotton blended terry fabric: under the same condition, the dehairing rate is reduced by about 2.5 per mill after five times of water washing (AATCC 135 washing and drying method), and after dehydration under the same condition, the drying time is shortened by about 5min under the condition of 60 ℃. Wherein: the conventional China hemp/cotton blended terry fabric terry yarn comprises the following components: hemp fiber: 20%, pure cotton: 80%, other conditions and processes were the same as in this example.
Claims (10)
1. A low-molting hemp blended terry fabric comprises a single-side or double-side terry fabric formed by ground warp, weft and terry yarn, and is characterized in that the terry yarn comprises 10-35% of low-melting-point hot-melt fiber, 10-35% of hemp fiber and the balance of other fibers in percentage by mass; the low-melting-point hot-melt fiber is polyester hot-melt fiber or nylon hot-melt fiber with a skin-core structure.
2. The low molting hemp blended terry fabric of claim 1 wherein the low melting hot melt fiber has a sheath melting temperature of 90-140 ℃.
3. The low-molting hemp blended terry fabric of claim 1 wherein the low-melting hot-melt fiber has a fineness of: 1.1-4.0dtex, and the length of 32-51 mm.
4. The low molting hemp blended terry fabric of claim 1 wherein the other fiber is any one or more of natural fiber and chemical fiber.
5. The low molting hemp blended terry fabric of claim 4 wherein the other fiber is pure cotton.
6. The low molting hemp blended terry fabric of claim 1 wherein the terry yarn has a twist multiplier of not greater than 410.
7. The method for producing a low-molting hemp blended terry fabric according to claim 1, comprising spinning, warping, slashing, weaving, forming a woven terry fabric or spinning, warping, warp knitting to form a warp knitted terry fabric; and then finishing the finished product through the processes of dyeing and finishing, cutting, sewing and the like, and is characterized in that the pile fabric is combined with slashing by a warp beam and a warp beam through spinning and warping, wherein the temperature of the slashing drying room of the pile yarn warp beam is 5-10 ℃ higher than the melting point of the low-melting-point hot-melt fiber.
8. The method for producing a low-molting hemp blended loop fabric according to claim 7, wherein said dyeing and finishing comprises:
(a) desizing and polishing the terry fabric by using desizing enzyme and biological enzyme in one bath;
(b) scouring and bleaching the terry fabric by adopting a low-temperature non-caustic soda mild scouring and bleaching process;
(c) the softening agent special for hemp and the softening agent for cotton are mixed and matched to carry out softening finishing on the terry fabric.
9. The method for producing a low-molting hemp blended terry fabric according to claim 8, wherein the desizing and polishing one-bath treatment process of step (a) is as follows: novicent neutral gentle enzyme 8000L (owf): 0.2%, novacin α -amylase: 1g/l, pH 6.5, treatment conditions: 55 ℃ 45min, 80 ℃ 20 min.
10. The method for producing the low-molting hemp blended terry fabric according to claim 8, wherein the scouring and bleaching process in the step (b) is as follows: transfering TF179 low-temperature refining agent: 3g/l, soda: 5g/l, refining agent: 1.5g/l of JN-98, and 27.5 percent of hydrogen peroxide (mass concentration): 5g/l, treatment conditions: 80 ℃ for 90 min; the soft finishing process in the step (c) comprises the following steps: kenaf softener 1# (OWF): 3.5%, softener for pure cotton DT530 (OWF): 5%, 35 ℃ 30 min.
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