CN105755641B - It is a kind of to use high-density fabric and its manufacturing method made of high convergency long filament - Google Patents
It is a kind of to use high-density fabric and its manufacturing method made of high convergency long filament Download PDFInfo
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- CN105755641B CN105755641B CN201610149549.6A CN201610149549A CN105755641B CN 105755641 B CN105755641 B CN 105755641B CN 201610149549 A CN201610149549 A CN 201610149549A CN 105755641 B CN105755641 B CN 105755641B
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- fabric
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Abstract
The invention discloses a kind of using high-density fabric manufacturing method made of high convergency long filament, including Fabric Design, weaving processing, dyeing and finishing procedure of processing, according to fabric quality require it is conventional determine hair warp, pass through and ground weft fineness, determine terry height, weave is definitely organized, determines weft density；Ground passes through and/or ground weft selects high convergency long filament；Fabric Design conventional woven is pressed in weaving processing；Kiering bleaching process promotes 46 degree than conventional kiering bleaching temperature in dyeing and finishing processing, ground passes through and the thermal contraction of ground weft generation 30~50%, the weft density of fabric increase substantially, to make hair pass through in warp-wise and the equal jam-packed of broadwise, arranging density improves, and achievees the effect that fabric is abundant closely knit.
Description
Technical field
The present invention relates to textile and textile processing technical fields, and in particular to a kind of using made of high convergency long filament
High-density fabric and its manufacturing method.
Background technology
The absorbent towels of foot's water droplet are blotted after having a bath as guests usually using bath mats in hotel bathroom.The quality of bath mats is rich
It is thick fluffy, give comfort, and can still feel dry and comfortable in the water droplet on exhausting foot.Slim flat when if bath mats is trampled
Collapse, feel is stiff, water suction not to the utmost, then do not meet the requirement of luxurious hotel.
Traditional bath mats is the thickening towel manufactured using conventional towel weaving process, in addition to being passed through using thicker ground,
The warp thread of latitude and looping（Mao Jing）, using improve towel cloth thread count outside, improve bath mats without better method
Thick and solid plentiful degree.But the reduction of fineness of yarn, the raising of pck count will influence the difficulty of weaving processing, need to adopt
With weight pound loom, and excessive Yarn break is caused because weft density is excessive, the weaving for reducing loom efficiency, increasing towel cloth
Fault, and reduce the working life of loom.In dyeing and finishing process, also it can influence dyeing and finishing because towel fabric is excessively thick and heavy and add
The infiltration of work working solution influences the uniformity of processing and sorting effect, causes hydrophilic effect inconsistent, particularly the hair of close towel
The fiber of circle bottom still has more cotton wax and influences water absorbing properties, causes soaking effect bad；And even so bath mats
Plentiful degree still cannot meet luxurious hotel bath mats high-quality requirement.
Invention content
The technical problem to be solved in the present invention is to provide a kind of using high-density fabric and its system made of high convergency long filament
Make method, when weaving keeps conventional yarns fineness and fabric count close, and difficulty of weaving is no different, and improves loom efficiency, extends loom
In the service life, for fabric knitting without fault, dyeing and finishing efficiency is uniform, and finished textile product is thick and solid plentiful, and hydrophily, water imbibition are splendid.
The invention is realized by the following technical scheme：
It is a kind of to be included the following steps using high-density fabric manufacturing method made of high convergency long filament,
Fabric Design：According to fabric quality require it is conventional determine hair warp, pass through and ground weft fineness, determine terry height, really
Surely weave is organized, determines weft density；
Weaving processing：By Fabric Design conventional woven；
Dyeing and finishing is processed：Including kiering bleaching, dyeing or stamp, sizing, cut pile and arrange procedure of processing；
It is characterized in that：It is passed through in the weaving processing and/or ground weft selects terylene high convergency long filament or acrylic fibers high convergency
Long filament or continuous synthetic fibre high convergency long filament；Kiering bleaching temperature promotes 4-6 degree than conventional kiering bleaching temperature in the dyeing and finishing processing.
Due to high convergency long filament smoother and dispersion, the present invention, which is further improved scheme, is, first to height before weaving processing
Shrinkage continuous yarn uses space-variant（ATY）Or network（DTY）Or twisting method carries out collection of filaments processing.Sizing side not can be used
Method can lead to the internal stresses release of high convergency long filament because sizing is a kind of hot-working under more than 90 degrees Celsius of slurry groove temperature,
Long filament premature contraction loses highly shrinkable energy required after weaving, and space-variant, network, twisting method only play the effect of boundling
Fruit makes weaving be smoothed out, and avoids causing tangling between consecutive warp because fiber disperses in weaving, causes largely to break end.
The further improvement project of the present invention is that hair increases 10- through fineness thickening 50-70%, terry height in Fabric Design
20%.In Fabric Design hair through fineness, the appropriate thickening of terry height, increase, on the basis of not influencing woven, improve fabric in
The dosage of loopy yarn improves the abundant dense effect of fabric.
High convergency long filament kind includes terylene, acrylic fibers, continuous synthetic fibre, wherein being selected from the height of boiling water shrinkage, high convergency
Up to 50% or so, high convergency silk floss synthetic fibre long filament boiling water shrinkage reaches the boiling water shrinkage of polyester filament and high shrinkage acrylic long filament
40%, slightly below first two, but selected from the high bottom of price, then terylene cost is relatively low, and acrylic fibers, continuous synthetic fibre cost are higher；From the angle of feel
Degree selection, terylene is relatively firm, and acrylic fibers are relatively fluffy, and continuous synthetic fibre is relatively soft.Consider, further selects
Terylene high convergency long filament, using the appropriate monofilament fineness method for reducing long filament, to improve its flexibility.The present invention further changes
It is that terylene high convergency long filament, monofilament fineness is used to reduce 5-10% than conventional in weaving processing into scheme.
Compared with prior art, the present invention having following obvious advantage：
The early period that present invention fineness of yarn and fabric count of holding routine in weaving is close, dyeing and finishing is processed also keeps conventional
The thick and heavy degree of fabric tightness, but dyeing and finishing processing the later stage allow fabric enter higher processing temperature, ground pass through and ground weft occur 30
~50% thermal contraction, to make fabric, significantly the pile density of jam-packed, hair through formation increases substantially, and makes the final of fabric
Manufactured goods are thick and solid, plentiful, and the surface of fabric and core is made to maintain good hydrophilicity and water absorbing properties, rich trampling
The performances aspect such as dry-ness in terms of the mechanical properties such as thick sense, elasticity of compression recovery rate and after absorbing water reaches high-quality；
And since fabric is thick and solid, a large amount of water can be absorbed, these water can generate moisture absorption exothermic phenomenon after the cotton fiber of dry state absorbs,
Warmth sensation is generated to the foot of the guests after bathing, there is good hot wet migration.
Specific implementation mode
Embodiment 1
It is a kind of to be included the following steps using high-density fabric manufacturing method made of high convergency long filament,
First step Fabric Design：It is definitely passed through and ground weft fineness, selection 20s/2 acrylic fibers height according to bath mats quality requirements are conventional
Shrinkage continuous yarn determines that hair through fineness 10s/2 lines, terry height 3.5mm, definitely organizes weave, determines weft density, through close 13
Root/cm, 15/cm of filling density；
Second step high convergency long filament boundling is processed using the method for twisting；
Third step weaving processing：By Fabric Design conventional woven；The fabric woven is still similar with conventional bath mats fabric；
4th step dyeing and finishing is processed：Including kiering bleaching, dyeing or stamp, sizing, cut pile and arrange procedure of processing；The dye
Kiering bleaching temperature promotes 4 degree than conventional kiering bleaching temperature in whole processing, causes to receive with acrylic fibers height in kiering bleaching process
Contracting long filament is that the ground tissue generation of ground warp, ground weft is substantially shunk, and makes hair through jam-packed, and weft density is reached through close 18/cm filling densities, 20
Root/cm, this subsequent step are carried out according to normal process steps technique.
Embodiment 2
It is a kind of to be included the following steps using high-density fabric manufacturing method made of high convergency long filament,
First step Fabric Design：It is definitely passed through and ground weft fineness, selection 32s/2 terylene height according to bath mats quality requirements are conventional
Shrinkage continuous yarn determines that hair through fineness 10s/2 lines, terry height 3.5mm, definitely organizes weave, determine weft density through close 13/
Cm filling densities, 15/cm；
Second step high convergency long filament boundling is processed using the method for network；
Third step weaving processing：By Fabric Design conventional woven；The fabric woven is still similar with conventional bath mats fabric；
4th step dyeing and finishing is processed：Including kiering bleaching, dyeing or stamp, sizing, cut pile and arrange procedure of processing；The dye
Kiering bleaching temperature promotes 5 degree than conventional kiering bleaching temperature in whole processing, causes to receive with terylene height in kiering bleaching process
Contracting long filament is that the ground tissue generation of ground warp, ground weft is substantially shunk, and makes hair through jam-packed, and weft density is reached through close 18/cm filling densities, 20
Root/cm, this subsequent step are carried out according to normal process steps technique.
Embodiment 3
It is a kind of to be included the following steps using high-density fabric manufacturing method made of high convergency long filament,
First step Fabric Design：It is definitely passed through and ground weft fineness, selection 20s/2 polyamide fibre height according to bath mats quality requirements are conventional
Shrinkage continuous yarn determines that hair through fineness 10s/2 lines, terry height 3.5mm, definitely organizes weave, determine weft density through close 13/
Cm filling densities, 15/cm；
Second step high convergency long filament boundling is processed using the method for space-variant；
Third step weaving processing：By Fabric Design conventional woven；The fabric woven is still similar with conventional bath mats fabric；
4th step dyeing and finishing is processed：Including kiering bleaching, dyeing or stamp, sizing, cut pile and arrange procedure of processing；The dye
Kiering bleaching temperature promotes 6 degree than conventional kiering bleaching temperature in whole processing, causes to receive with polyamide fibre height in kiering bleaching process
Contracting long filament is that the ground tissue generation of ground warp, ground weft is substantially shunk, and makes hair through jam-packed, and weft density is reached through close 18/cm filling densities, 20
Root/cm, this subsequent step are carried out according to normal process steps technique.
Comparative example 1
Originally the ground of production method bath mats pass through and ground weft fineness need to select 10s/2 sizing, such as to reach embodiment 1,2,3 one-tenth
The weft density of product bath mats, i.e., through close 18/cm filling densities, 20/cm, in Fabric Design step, the weft density of bath mats just designs
Through close 18/cm filling densities, 20/cm, to determine hair through fineness 20s/2 lines, terry height 3mm；Weight pound loom, processing need to be used
Difficulty increases, and weave faults are more, and postorder finishing effect is irregular, and soaking effect is bad.
The present invention causes high convergency chemical fibre to shrink when encountering high temperature scouring working solution in scouring process, make to receive with height
For the ground tissue of ground warp, ground weft contraction significantly occurs for contracting long filament, and the weft density of fabric increases substantially, to make hair pass through
In warp-wise and the equal jam-packed of broadwise, arranging density improves, and achievees the effect that fabric is abundant closely knit.Because height is received by heat treatment
All release finishes the internal stress of contracting long filament, and is carried out the structure of high convergency long filament further by the thermal finalization of higher temperature
Fixation, therefore obtain can not inversion stabilization high density bath mats structure, thereby result in permanent fluffy, closely knit, high water absorption, height
The superperformances such as the elasticity of compression.
The present invention may be utilized in fabricating high density bath mats, and manufacture need the sofa towel of thick and solid fluffy sense of touch, bed towel,
The towel products such as carpet towel are suitble to and single-loop towel, Double-sided towel, loop pile towel, spiral towel, sheared towel etc. towel class
Abundantization of product is processed.
Claims (5)
1. a kind of included the following steps using high-density fabric manufacturing method made of high convergency long filament,
Fabric Design：According to fabric quality require it is conventional determine hair warp, pass through and ground weft fineness, determine terry height, definitely
Weave is organized, determines weft density；
Weaving processing：By Fabric Design conventional woven；
Dyeing and finishing is processed：Including kiering bleaching, dyeing or stamp, sizing, cut pile and arrange procedure of processing；
It is characterized in that：It is passed through in the weaving processing and/or ground weft selects terylene high convergency long filament or acrylic fibers high convergency long
Silk or continuous synthetic fibre high convergency long filament；Conventional kiering of the kiering bleaching temperature than same quality same specification fabric is floated in the dyeing and finishing processing
Bai Wendu promotes 4-6 degree.
2. high-density fabric manufacturing method made of a kind of use high convergency long filament according to claim 1, feature exist
In：Collection of filaments processing first is carried out using space-variant or network or twisting method to high convergency long filament before weaving processing.
3. according to claim 1 or 2 a kind of using high-density fabric manufacturing method, feature made of high convergency long filament
It is：Hair increases 10-20% through fineness thickening 50-70%, terry height in Fabric Design.
4. according to claim 1 or 2 a kind of using high-density fabric manufacturing method, feature made of high convergency long filament
It is：Terylene high convergency long filament, monofilament fineness is used to reduce 5-10% than conventional in weaving processing.
5. being made of any methods of claim 1-4 a kind of using high-density fabric made of high convergency long filament.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610149549.6A CN105755641B (en) | 2016-03-16 | 2016-03-16 | It is a kind of to use high-density fabric and its manufacturing method made of high convergency long filament |
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| CN201610149549.6A CN105755641B (en) | 2016-03-16 | 2016-03-16 | It is a kind of to use high-density fabric and its manufacturing method made of high convergency long filament |
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| CN105755641A CN105755641A (en) | 2016-07-13 |
| CN105755641B true CN105755641B (en) | 2018-07-24 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106367867A (en) * | 2016-11-23 | 2017-02-01 | 南通市通州区鼎顶制帽厂 | Production and processing method of high-warp-density bi-color untwisted yarn wool fabric |
| CN106757657B (en) * | 2016-12-31 | 2018-08-03 | 江苏悦达家纺有限公司 | Two-way high convergency sanding man textile fabric |
| CN107326523A (en) * | 2017-07-21 | 2017-11-07 | 何炽斌 | A kind of production method of the close towel cloth of new warp knit |
| JP7452861B2 (en) | 2018-04-03 | 2024-03-19 | Ｓｐｉｂｅｒ株式会社 | High-density fabric and its manufacturing method |
| CN110468490A (en) * | 2019-08-21 | 2019-11-19 | 宁波大千纺织品有限公司 | A kind of preparation method of electrostatic cut pile space pattern velour |
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| CN101775684A (en) * | 2009-01-13 | 2010-07-14 | 东丽纤维研究所（中国）有限公司 | Polyester fabric and production method thereof |
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Effective date of registration: 20210425 Address after: 223000 No.8 Tieyun Road, Huai'an Economic Development Zone, Huai'an City, Jiangsu Province Patentee after: Jiangsu carnation Textile Technology Co.,Ltd. Address before: 223200 Huaian City, Jiangsu Province Economic Development Zone Chuzhou iron Yun Road No. 8 Patentee before: JIANGSU CANASIN WEAVING Co.,Ltd. |
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Effective date of registration: 20220421 Address after: 223200 No.8 Tieyun Road, Huai'an Economic Development Zone, Huai'an City, Jiangsu Province Patentee after: Jiangsu carnation Textile Technology Co.,Ltd. Patentee after: Institute of Quartermaster engineering technology, Academy of systems engineering, Academy of Military Sciences Address before: 223000 No. 8, Tieyun Road, economic development zone, Huai'an District, Huai'an City, Jiangsu Province Patentee before: Jiangsu carnation Textile Technology Co.,Ltd. |
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