CN105755641A - High-density fabric produced from high-shrinkage filaments and production method thereof - Google Patents
High-density fabric produced from high-shrinkage filaments and production method thereof Download PDFInfo
- Publication number
- CN105755641A CN105755641A CN201610149549.6A CN201610149549A CN105755641A CN 105755641 A CN105755641 A CN 105755641A CN 201610149549 A CN201610149549 A CN 201610149549A CN 105755641 A CN105755641 A CN 105755641A
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- fabric
- long filament
- density
- processing
- high convergency
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Abstract
The invention discloses a production method for a high-density fabric produced from high-shrinkage filaments. The production method comprises the steps of fabric designing, weaving processing, and dyeing and finishing; the fineness of wool warps, ground warps and ground wefts, the height of a pile loop, a weaving method for a ground structure, and warp and weft density are determined according to fabric quality requirement conventions; the weaving processing is performed according to fabric design conventions; the scouring and bleaching temperature is increased by 4 to 6 DEG C compared with the conventional scouring and bleaching temperature in a scouring and bleaching process in the dyeing and finishing processing; the ground warps and the ground wefts generate 30 to 50 percent of thermal shrinkage; the warp and weft density of the fabric is greatly improved, so that the wool warps are extruded in both a warp direction and a weft direction; the arrangement density is improved; the effect of thickening and compacting the fabric is achieved.
Description
Technical field
The present invention relates to textile and textile processing technical field, be specifically related to a kind of use high convergency long filament to make
High-density fabric and manufacture method thereof.
Background technology
Bathroom, hotel generally uses bath mats to blot the absorbent towels of foot's water droplet as guests after having a bath.The quality of bath mats is rich
Thick fluffy, give comfort, and still can feel dry and comfortable at the water droplet exhausted on pin.It is slim flat when if bath mats is trampled
Collapse, feel is stiff, water suction not to the utmost, then do not meet the use requirement of luxurious hotel.
Traditional bath mats is the thickening towel using conventional towel weaving process to manufacture, except use thicker ground through,
The warp thread (hair warp) of latitude and looping, uses outside the thread count improving towel cloth, does not has more preferable way to improve bath mats
Abundant plentiful degree.But the reduction of fineness of yarn, the raising of pck count, by the difficulty of impact weaving processing, need to adopt
With weighing pound loom, and cause too much Yarn break because weft density is excessive, reduce loom efficiency, the weaving of increase towel cloth
Fault, and reduce the working life of loom.In dyeing and finishing process, also can affect dyeing and finishing add because towel grey cloth is the most thick and heavy
The infiltration of work working solution, affects the uniformity of processing and sorting effect, causes that hydrophilic effect is inconsistent, hair especially proximate to towel
Fiber bottom circle yet suffers from more cotton wax and affects water absorbing properties, causes soaking effect bad；And even so bath mats
Plentiful degree still can not meet the bath mats high-quality requirement of luxurious hotel.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of high-density fabric using high convergency long filament to make and system thereof
Making method, keep conventional yarns fineness and fabric count close during weaving, difficulty of weaving is as good as, and improves loom efficiency, extends loom
In the life-span, fabric knitting is without fault, and dyeing and finishing efficiency is uniform, and finished textile product is abundant plentiful, and hydrophily, water imbibition are splendid.
The present invention is achieved through the following technical solutions:
A kind of high-density fabric manufacture method using high convergency long filament to make, comprises the following steps,
Fabric Design: according to fabric quality require routine determine hair through, warp and ground weft fineness, determine terry height, definitely
Tissue weave, determines weft density；
Weaving processing: by Fabric Design conventional woven；
Dyeing and finishing is processed: include kiering bleaching, dyeing or stamp, sizing, cut pile and arrangement procedure of processing；
It is characterized in that: described weaving processing in through and/or ground weft select terylene high convergency long filament or acrylic fibers high convergency long
Silk or continuous synthetic fibre high convergency long filament；In described dye reason processing, kiering bleaching temperature promotes 4-6 degree than conventional kiering bleaching temperature.
Due to high convergency long filament smoother and dispersion, the further improvement project of the present invention is, first to height before weaving processing
Shrinkage continuous yarn uses space-variant (ATY) or network (DTY) or twisting method to carry out collection of filaments process.Sizing side can not be used
Method, because sizing is a kind of hot-working, can cause the internal stresses release of high convergency long filament under the slurry groove temperature of more than 90 degrees Celsius,
Long filament premature contraction, loses high convergency performance required after weaving, and space-variant, network, twisting method only plays the effect of boundling
Really, weaving is made to be smoothed out, it is to avoid weaving to cause tangling between consecutive warp because of fiber dispersion, causes breaking end in a large number.
The present invention further improvement project is, in Fabric Design, hair increases thick 50-70% through fineness, and terry height increases 10-
20%.In Fabric Design, hair suitably increases slightly through fineness, terry height, increases, do not affect woven on the basis of, improve in fabric
The consumption of loopy yarn, improves the abundant closely knit effect of fabric.
High convergency long filament kind includes terylene, acrylic fibers, continuous synthetic fibre, wherein selects from the height of boiling water shrinkage, high convergency
The boiling water shrinkage of polyester filament and high shrinkage acrylic long filament is up to about 50%, and high convergency silk floss synthetic fibre long filament boiling water shrinkage reaches
40%, slightly below first two, but select from the bottom of price height, then terylene cost is relatively low, and acrylic fibers, continuous synthetic fibre are relatively costly；From the angle of feel
Degree selects, and terylene is the firmest, and acrylic fibers are the most fluffy, and continuous synthetic fibre is the most soft.Consider, select further
Terylene high convergency long filament, uses the monofilament fineness method suitably reducing long filament, improves its flexibility.The present invention further changes
Entering scheme is, uses terylene high convergency long filament in weaving processing, and its monofilament fineness reduces 5-10% than routine.
The present invention compared with prior art, has a following obvious advantage:
The present invention keeps conventional fineness of yarn when weaving and fabric count is close, the early stage of dyeing and finishing processing also keeps conventional knitting
The thick and heavy degree of thing degree of tightness, but allow fabric enter higher processing temperature, ground warp and ground weft in the dyeing and finishing processing later stage and occur 30～50%
Thermal contraction so that fabric significantly jam-packed, hair through formed pile density increase substantially, make the final product of fabric
Abundant, plentiful, and make the surface of fabric and core all maintain good hydrophilicity and water absorbing properties, trample generous sense,
The mechanical property aspects such as elasticity of compression recovery rate and the serviceability aspect such as dry-ness after absorbing water reach high-quality；And
Owing to fabric is abundant, can absorb substantial amounts of water, these water can produce moisture absorption exothermic phenomenon after the cotton fiber of dry state absorbs, and is washed
The foot of the guests after bath produces warmth sensation, has good hot wet migration.
Detailed description of the invention
Embodiment 1
A kind of high-density fabric manufacture method using high convergency long filament to make, comprises the following steps,
First step Fabric Design: according to bath mats quality requirements routine warp definitely and ground weft fineness, selects 20s/2 acrylic fibers high convergency
Long filament, determines that hair, through fineness 10s/2 line, terry height 3.5mm, is organized weave definitely, determined weft density, through close 13/cm,
15/cm of filling density；
Second step high convergency long filament boundling, uses the method processing of twisting；
3rd step weaving processing: by Fabric Design conventional woven；The grey cloth woven is still similar with conventional bath mats grey cloth；
4th step dyeing and finishing processing: include kiering bleaching, dyeing or stamp, sizing, cut pile and arrangement procedure of processing；Described dye reason adds
In work, kiering bleaching temperature promotes 4 degree than conventional kiering bleaching temperature, causes with acrylic fibers high convergency long in kiering bleaching process
The ground tissue that silk is ground warp, ground weft occurs significantly to shrink, and makes hair through jam-packed, and weft density reaches through close 18/cm filling density, 20/cm,
This subsequent step is carried out according to normal process steps technique.
Embodiment 2
A kind of high-density fabric manufacture method using high convergency long filament to make, comprises the following steps,
First step Fabric Design: according to bath mats quality requirements routine warp definitely and ground weft fineness, selects 32s/2 terylene high convergency
Long filament, determines that hair, through fineness 10s/2 line, terry height 3.5mm, organizes weave definitely, determines that weft density is through close 13/cm latitude
Close, 15/cm；
Second step high convergency long filament boundling, uses the method processing of network；
3rd step weaving processing: by Fabric Design conventional woven；The grey cloth woven is still similar with conventional bath mats grey cloth；
4th step dyeing and finishing processing: include kiering bleaching, dyeing or stamp, sizing, cut pile and arrangement procedure of processing；Described dye reason adds
In work, kiering bleaching temperature promotes 5 degree than conventional kiering bleaching temperature, causes with terylene high convergency long in kiering bleaching process
The ground tissue that silk is ground warp, ground weft occurs significantly to shrink, and makes hair through jam-packed, and weft density reaches through close 18/cm filling density, 20/cm,
This subsequent step is carried out according to normal process steps technique.
Embodiment 3
A kind of high-density fabric manufacture method using high convergency long filament to make, comprises the following steps,
First step Fabric Design: according to bath mats quality requirements routine warp definitely and ground weft fineness, selects 20s/2 polyamide fibre high convergency
Long filament, determines that hair, through fineness 10s/2 line, terry height 3.5mm, organizes weave definitely, determines that weft density is through close 13/cm latitude
Close, 15/cm；
Second step high convergency long filament boundling, uses the method processing of space-variant；
3rd step weaving processing: by Fabric Design conventional woven；The grey cloth woven is still similar with conventional bath mats grey cloth；
4th step dyeing and finishing processing: include kiering bleaching, dyeing or stamp, sizing, cut pile and arrangement procedure of processing；Described dye reason adds
In work, kiering bleaching temperature promotes 6 degree than conventional kiering bleaching temperature, causes with polyamide fibre high convergency long in kiering bleaching process
The ground tissue that silk is ground warp, ground weft occurs significantly to shrink, and makes hair through jam-packed, and weft density reaches through close 18/cm filling density, 20/cm,
This subsequent step is carried out according to normal process steps technique.
Comparative example 1
Originally ground warp and the ground weft fineness of production method bath mats need to select 10s/2 sizing, such as embodiment 1,2,3 finished product to be reached
The weft density of towel, i.e. through close 18/cm filling density, 20/cm, in Fabric Design step, the weft density of bath mats be just designed as through
Close 18/cm filling density, determines that hair is through fineness 20s/2 line, terry height 3mm by 20/cm；Weight pound loom, difficulty of processing need to be used
Strengthening, weave faults is many, and postorder finishing effect is irregular, and soaking effect is bad.
The present invention causes high convergency chemical fibre to shrink when running into high temperature scouring working solution in scouring process, make to receive with height
Contracting long filament be through the ground tissue generation contraction significantly of, ground weft, the weft density of fabric all increases substantially, so that hair warp
At the equal jam-packed of warp-wise and broadwise, arranging density improves, reaches the abundant closely knit effect of fabric.Because having passed through to be heat-treated, height is received
The internal stress of contracting long filament all discharges complete, and the structure of high convergency long filament is carried out further by the thermal finalization of higher temperature
Fixing, therefore obtain can not the stable high density bath mats structure of inversion, thereby result in permanent water suction fluffy, closely knit, high, height
The superperformances such as the elasticity of compression.
The present invention may be utilized in fabricating high density bath mats, and manufacture need the sofa towel of abundant fluffy sense of touch, bed towel,
The towel products such as carpet towel, are suitable for and single-loop towel, Double-sided towel, loop pile towel, spiral towel, sheared towel etc. towel class
The abundantization processing of product.
Claims (5)
1. use the high-density fabric manufacture method that high convergency long filament is made, comprise the following steps,
Fabric Design: according to fabric quality require routine determine hair through, warp and ground weft fineness, determine terry height, definitely
Tissue weave, determines weft density；
Weaving processing: by Fabric Design conventional woven；
Dyeing and finishing is processed: include kiering bleaching, dyeing or stamp, sizing, cut pile and arrangement procedure of processing；
It is characterized in that: described weaving processing in through and/or ground weft select terylene high convergency long filament or acrylic fibers high convergency long
Silk or continuous synthetic fibre high convergency long filament；In described dye reason processing, kiering bleaching temperature promotes 4-6 degree than conventional kiering bleaching temperature.
A kind of high-density fabric manufacture method using high convergency long filament to make the most according to claim 1, its feature exists
In: first use space-variant or network or twisting method to carry out the collection of filaments process high convergency long filament before weaving processing.
A kind of high-density fabric manufacture method using high convergency long filament to make the most according to claim 1 and 2, its feature
Being: in Fabric Design, hair increases thick 50-70% through fineness, terry height increases 10-20%.
A kind of high-density fabric manufacture method using high convergency long filament to make the most according to claim 1 and 2, its feature
It is: using terylene high convergency long filament in weaving processing, its monofilament fineness reduces 5-10% than routine.
5. use any one method of claim 1-4 to make a kind of high-density fabric using high convergency long filament to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610149549.6A CN105755641B (en) | 2016-03-16 | 2016-03-16 | It is a kind of to use high-density fabric and its manufacturing method made of high convergency long filament |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610149549.6A CN105755641B (en) | 2016-03-16 | 2016-03-16 | It is a kind of to use high-density fabric and its manufacturing method made of high convergency long filament |
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| CN105755641A true CN105755641A (en) | 2016-07-13 |
| CN105755641B CN105755641B (en) | 2018-07-24 |
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| CN106367867A (en) * | 2016-11-23 | 2017-02-01 | 南通市通州区鼎顶制帽厂 | Production and processing method of high-warp-density bi-color untwisted yarn wool fabric |
| CN106757657A (en) * | 2016-12-31 | 2017-05-31 | 江苏悦达家纺有限公司 | Two-way high convergency sanding man textile fabric |
| CN107326523A (en) * | 2017-07-21 | 2017-11-07 | 何炽斌 | A kind of production method of the close towel cloth of new warp knit |
| CN110468490A (en) * | 2019-08-21 | 2019-11-19 | 宁波大千纺织品有限公司 | A kind of preparation method of electrostatic cut pile space pattern velour |
| CN111918997A (en) * | 2018-04-03 | 2020-11-10 | 丝芭博株式会社 | High density fabric and method of making same |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106367867A (en) * | 2016-11-23 | 2017-02-01 | 南通市通州区鼎顶制帽厂 | Production and processing method of high-warp-density bi-color untwisted yarn wool fabric |
| CN106757657A (en) * | 2016-12-31 | 2017-05-31 | 江苏悦达家纺有限公司 | Two-way high convergency sanding man textile fabric |
| CN106757657B (en) * | 2016-12-31 | 2018-08-03 | 江苏悦达家纺有限公司 | Two-way high convergency sanding man textile fabric |
| CN107326523A (en) * | 2017-07-21 | 2017-11-07 | 何炽斌 | A kind of production method of the close towel cloth of new warp knit |
| CN111918997A (en) * | 2018-04-03 | 2020-11-10 | 丝芭博株式会社 | High density fabric and method of making same |
| JP7452861B2 (en) | 2018-04-03 | 2024-03-19 | Ｓｐｉｂｅｒ株式会社 | High-density fabric and its manufacturing method |
| CN110468490A (en) * | 2019-08-21 | 2019-11-19 | 宁波大千纺织品有限公司 | A kind of preparation method of electrostatic cut pile space pattern velour |
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| CN105755641B (en) | 2018-07-24 |
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Effective date of registration: 20210425 Address after: 223000 No.8 Tieyun Road, Huai'an Economic Development Zone, Huai'an City, Jiangsu Province Patentee after: Jiangsu carnation Textile Technology Co.,Ltd. Address before: 223200 Huaian City, Jiangsu Province Economic Development Zone Chuzhou iron Yun Road No. 8 Patentee before: JIANGSU CANASIN WEAVING Co.,Ltd. |
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Effective date of registration: 20220421 Address after: 223200 No.8 Tieyun Road, Huai'an Economic Development Zone, Huai'an City, Jiangsu Province Patentee after: Jiangsu carnation Textile Technology Co.,Ltd. Patentee after: Institute of Quartermaster engineering technology, Academy of systems engineering, Academy of Military Sciences Address before: 223000 No. 8, Tieyun Road, economic development zone, Huai'an District, Huai'an City, Jiangsu Province Patentee before: Jiangsu carnation Textile Technology Co.,Ltd. |
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