CN102071517B - Novel pile loop fabric and method for producing same - Google Patents
Novel pile loop fabric and method for producing same Download PDFInfo
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- CN102071517B CN102071517B CN201110036501.1A CN201110036501A CN102071517B CN 102071517 B CN102071517 B CN 102071517B CN 201110036501 A CN201110036501 A CN 201110036501A CN 102071517 B CN102071517 B CN 102071517B
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Abstract
The invention discloses a method for producing a pile loop fabric. The fabric is a single-sided or double-sided pile loop fabric. Pile loops comprise outer pile loops and inner pile loops; and the pile loop fabric is a novel piled loop fabric which is produced by using natural fibers and ultrathin fibers as piled loop raw materials and chemical fiber filaments or natural fibers as base structure raw material, and by warping, greige cloth weaving, greige cloth post treatment. By combining the respective characteristics and functional advantages of the natural fibers and the ultrathin fibers, the piled loop fabric meets the requirements of people for high comfort degree, high moisture absorbability and high breathability of natural fiber products and enjoys great advantages over pure natural piled loop (velvet) fabrics in terms of bulkiness, softness, water absorbability, convenience for moisturizing, quickness for dying, durability, mildew proof performance and other performance.
Description
Technical field
The present invention relates to textile technology field, relate in particular to the production method of a kind of looped pile fabric and looped pile fabric.
Background technology
At present traditional natural looped pile (suede) fabric adopts natural fabric, but the special performance of natural fabric self, poor dimensional stability such as cotton, the rigidity of fiber crops is large, the use of silk preserve trouble etc. undesirable element another directly make its product be difficult to obtain perfect in every way, for example 100% textile looped pile (suede) fabric is obviously not enough on bulkiness, flexibility, and is difficult for washing, and feel is variable hard after repeatedly using.
Summary of the invention
Technical problem to be solved by this invention provides a kind of softness, comfortable, sucting wet air permeability good, durable, the looped pile fabric that is difficult for going mouldy.
For solving the problems of the technologies described above, technical scheme of the present invention is: looped pile fabric, described fabric are the single or double knop cloth, and described looped pile comprises outer looped pile and internal layer looped pile; Described outer looped pile is the natural fabric looped pile, and described internal layer looped pile is the superfine fibre looped pile.
As preferred technical scheme, described natural fabric is a kind of or several arbitrarily in cotton, hair, silk, fiber crops, fibre and soya or the bamboo fibre; Described superfine fibre is one pack system or multicomponent fibre, and its single fiber line density is less than 0.55dtex.
Another technical problem to be solved by this invention provides a kind of production method of looped pile fabric.
For solving the problems of the technologies described above, technical scheme of the present invention is: the production method of looped pile fabric, described looped pile fabric is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile is the raw material of described internal layer looped pile, the probable fiber of chemical fiber filament is organized raw material the end of as, adopt knitting or weaving is woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described looped pile fabric.
Looped pile adopts superfine fibre long filament and natural fabric to be staggered in the described knitting, and end tissue adopts the folded yarn of chemical fiber filament, natural fabric or chemical fiber filament and natural fabric.
Natural fabric described in the described weaving and described one-component or multicomponent superfine fibre are done a mao warp, ground warp and weft yarn are natural fabric or chemical fiber filament, described one pack system or multicomponent are to contain one or more components in the fiber, one pack system such as dacron ultrafine fiber, multicomponent such as DTY are washed bright and beautiful compound low-stretch yarn.
Described hair is 1:1 or 2:1 or 1:2 or 2:2 through the arrangement ratio with the ground warp; The arrangement of natural fabric and superfine fibre is than being 1:1 or 1:2 or 2:1 in the looped pile.
The fabric tissue of described looped pile fabric is that 2/1 variation changes through galassing through galassing or 2/2 through galassing or 3/1 variation.
Described grey cloth is carried out the single face clipping process, obtain the lint circle fabric on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
Described grey cloth is carried out two-sided clipping process, obtain two-sided cashmere shell-fabric through post processing.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Owing to having adopted technique scheme, the looped pile fabric, described fabric is the single or double knop cloth, described looped pile comprises outer looped pile and internal layer looped pile, described looped pile fabric is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile is the raw material of described internal layer looped pile, chemical fiber filament or natural fabric are organized raw material the end of as, adopt knitting or weaving is woven into grey cloth, afterwards described grey cloth are carried out post processing and obtain described looped pile fabric; Combine natural fabric and superfine fibre characteristics and functionality advantage separately, what product in use contacted skin is that surface fibre is natural fabric, both met people and liked good with the natural fibre product comfortableness, the requirement that sucting wet air permeability is good, again more than pure natural looped pile fabric at bulkiness, flexibility and high-hydroscopicity with easily wet quick-drying, durability, the aspect of performance such as be difficult for going mouldy have very large advantage.
Description of drawings
Fig. 1 is Circular Single Terry Machine;
Fig. 2 is the Circular Single Terry Machine clipping;
Fig. 3 is two-sided terry;
Fig. 4 is two-sided terry, the single face clipping;
Fig. 5 is two-sided terry, two-sided clipping.
Among the figure: the outer looped pile of 1-; 2-internal layer looped pile; The high lint of 3-; 4-hangs down lint.
The specific embodiment
Below in conjunction with embodiment, further set forth the present invention.Should be understood that these embodiment only to be used for explanation the present invention and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment one:
Shown in Fig. 1,2,3,4 or 5, looped pile fabric, described fabric are the single or double knop cloth, and described looped pile comprises outer looped pile 1 and internal layer looped pile 2.
Described outer looped pile 1 is the natural fabric looped pile, and described internal layer looped pile 2 is the superfine fibre looped pile.
Adopt the method for knitting and weaving explained hereafter looped pile fabric: production procedure is upper bobbin, warping, upper coiled hair, dividing sinker, upper sley bar, weave, fall grey cloth, debatching, opens fibre, cleaning, dyeing, typing, clot, warehouse-in.
Described looped pile fabric is that the first sley bar and the 3rd sley bar adopt the DTY of 150D/72F to wash bright and beautiful compound low-stretch yarn and 32
SCotton yarn is simultaneously as the looped pile raw material, and the second sley bar adopts the DTY of 150D/72F to wash bright and beautiful compound low-stretch yarn, and the 4th sley bar adopts the FDY Pet Textured Yarn of 200D/96F, through warping, be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtains described looped pile fabric.
The arrangement of the first sley bar and the 3rd sley bar raw material is than being 1:1 in the described looped pile.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described warping adopts DS21/30 type warping machines to carry out section warping;
Described weaving adopted 106 inches tricot warp knitting machines of HKS4-1 type E24, and concrete technology is as follows: the first sley bar and the 3rd sley bar: 0-0/2-2//5100mm/Rack; GB2:5-5/0-0//3450mm/Rack; GB4:0-1/1-0//3260mm/Rack;
Described dyeing may further comprise the steps:
⑴ debatching, removing the work;
⑵ open fibre: NaOH 7g/L, be warming up to 100 ℃, and be incubated 80 minutes;
⑶ clean: 40 ℃, washed 10 minutes; Add acetic acid 1%, be neutralized to PH=7;
⑷ dyeing: temperature-rise period: take 30 ℃ as starting point, be warming up to 125 ℃ with the speed of 1 ℃/m, be incubated 30 minutes, then the speed with 2 ℃/m is cooled to 60 ℃; Dyeing assistant: degreaser 1.2g/L, levelling agent 0.5g/L, peregal 0.3%; Dyestuff: use DISPERSE DYES;
⑸ reduction cleaning: sodium hydrosulfite 1g/L, soda ash 0.5g/L, 60 ℃ are incubated 20 minutes;
⑹ washing: add 3%, 40 ℃ of insulation of cleaning agent 10 minutes;
⑺ post processing: hydrophilic silicon oil 1.5%, 40 ℃ of insulations 20 minutes;
⑻ typing: 165 ℃ of temperature; 28 m/mins of the speed of a motor vehicle; Machine models: STB501.
Described grey cloth is carried out the single face clipping process, through obtaining the lint circle fabric on single face cashmere shell-fabric or looped pile, lint separation two sides after the post processing.
Described grey cloth is carried out two-sided clipping process, obtain two-sided cashmere shell-fabric through after the post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
Embodiment two:
Shown in Fig. 1,2,3,4 or 5, looped pile fabric, described fabric are the single or double knop cloth, and described looped pile comprises outer looped pile 1 and internal layer looped pile 2.
Described outer looped pile 1 is the natural fabric looped pile, and described internal layer looped pile 2 is the superfine fibre looped pile.
Adopt woven weaving process to produce the method for novel looped pile fabric looped pile fabric: production procedure is: winder, warping, weave, dye, finalize the design, put in storage.
Wool warp is that the DTY of 300D washs bright and beautiful compound low-stretch yarn and 20
sThe cotton yarn alternative arrangement; Body warp is that the DTY of 300D washs bright and beautiful compound low-stretch yarn; Weft yarn is the FDY Pet Textured Yarn of 300D, through warping, be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtains described looped pile fabric.
Described hair is 1:1 or 2:1 or 1:2 or 2:2 through the arrangement ratio with the ground warp; The arrangement of natural fabric and capillary fiber is than being 1:1 or 1:2 or 2:1 in the looped pile.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described grey cloth is carried out the single face clipping process, through obtaining the lint circle fabric on single face cashmere shell-fabric or looped pile, lint separation two sides after the post processing.
Described grey cloth is carried out two-sided clipping process, obtain two-sided cashmere shell-fabric through after the post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
Described warping adopts the SHGA215C Sectional warping machines to carry out warping.
Described weaving adopted TPS600 type, CR-m-2000-230 type GA798B type towel rapier jacquard loom.
Fabric tissue is that pile stitch adopts 3/1 to change warp rib, and end tissue adopts 2/2 warp rib, and looped pile of every formation needs secondary hand-to-hand fight in tights latitude, secondary long dozen latitude.
Described dyeing may further comprise the steps:
⑴ debatching, removing the work;
⑵ open fibre: NaOH 7g/L, be warming up to 100 ℃, and be incubated 80 minutes;
⑶ clean: 40 ℃, washed 10 minutes; Add acetic acid 1%, be neutralized to PH=7;
⑷ dyeing: temperature-rise period: take 30 as starting point, be warming up to 125 ℃ with the speed of 1 ℃/m, be incubated 30 minutes, then the speed with 2 ℃/m is cooled to 60 ℃; Dyeing assistant: degreaser 1.2g/L, levelling agent 0.5g/L, peregal 0.3%; Dyestuff: use DISPERSE DYES;
⑸ reduction cleaning: sodium hydrosulfite 1g/L, soda ash 0.5g/L, 60 ℃ are incubated 20 minutes;
⑹ washing: add 3%, 40 ℃ of insulation of cleaning agent 10 minutes;
⑺ post processing: hydrophilic silicon oil 1.5%, 40 ℃ of insulations 20 minutes;
⑻ typing: 165 ℃ of temperature; 28 m/mins of the speed of a motor vehicle; Machine models: STB501;
Last clot packing.
Confidential point on the fabric:
(1) jacquard weave forms clearly shed open, and during harness threading, hair is through penetrating the proparea, and ground is through penetrating the back zone.
(2) during the woven loop fabric, porter should not be too high, and very loose because of wool warp, too high can the increasing of porter be weaved difficulty, will adjacent one group of ground warp during denting with hair in penetrating same dent.
(3) according to the purposes of knop cloth and the reed width of loom, on loom, can erect and knit, also can horizontally knit.
(4) because knop cloth has higher requirement to hygroscopicity and flexibility, so body warp employing 300D, then DTY polyester-nylon composite superfine fibre, hair, through later arrangement, press fundamental length and the width of product through the Adoption Network silk, are sewn into the product of all size.
Embodiment three:
Shown in Fig. 1,2,3,4 or 5, the production method of looped pile fabric, described looped pile fabric is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile 1 is the raw material of described internal layer looped pile 2, chemical fiber filament or natural fabric are organized raw material the end of as, adopt knitting to be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described looped pile fabric.
Looped pile adopts superfine fibre long filament and natural fabric to be staggered in the described knitting, and end tissue adopts chemical fiber filament or natural fabric.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described grey cloth is carried out the single face clipping process, obtain the lint circle fabric on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
Described grey cloth is carried out two-sided clipping process, obtain two-sided cashmere shell-fabric through post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
Embodiment four:
Shown in Fig. 1,2,3,4 or 5, the production method of looped pile fabric, described looped pile fabric is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile 1 is the raw material of described internal layer looped pile 2, chemical fiber filament or natural fabric are organized raw material the end of as, adopt weaving to be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described looped pile fabric.
Natural fabric described in the described weaving and described one-component or multicomponent superfine fibre are done a mao warp, and ground warp and weft yarn are natural fabric or chemical fibre.
Described hair is 1:1 or 2:1 or 1:2 or 2:2 through the arrangement ratio with the ground warp; The arrangement of natural fabric and superfine fibre is than being 1:1 or 1:2 or 2:1 in the looped pile.
The fabric tissue of described looped pile fabric is that 2/1 variation changes through galassing through galassing or 2/2 through galassing or 3/1 variation.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described grey cloth is carried out the single face clipping process, obtain the lint circle fabric on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
Described grey cloth is carried out two-sided clipping process, obtain two-sided cashmere shell-fabric through post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
Above demonstration and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
All from the present invention is to devise, the Structural Transformation of having done without creative work all drops within protection scope of the present invention.
Claims (8)
1. the production method of looped pile fabric, it is characterized in that: described looped pile comprises outer looped pile and internal layer looped pile, described looped pile fabric is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile is the raw material of described internal layer looped pile, chemical fiber filament or natural fabric are organized raw material the end of as, adopt knitting or weaving is woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described looped pile fabric, described natural fabric is a kind of or several arbitrarily in cotton, hair, silk, fiber crops, fibre and soya or the bamboo fibre; Described superfine fibre is one pack system or multicomponent fibre, and its single fiber line density is less than 0.55dtex.
2. the production method of looped pile fabric as claimed in claim 1 is characterized in that: looped pile adopts superfine fibre long filament and natural fabric to be staggered in the described knitting, end tissue employing chemical fiber filament or natural fabric.
3. the production method of looped pile fabric as claimed in claim 1, it is characterized in that: natural fabric described in the described weaving and described one-component or multicomponent superfine fibre are done a mao warp, and ground warp and weft yarn are natural fabric or chemical fiber filament.
4. the production method of looped pile fabric as claimed in claim 3 is characterized in that: described hair through with the arrangement of ground warp than being 1:1 or 2:1 or 1:2 or 2:2; The arrangement of natural fabric and superfine fibre is than being 1:1 or 1:2 or 2:1 in the looped pile.
5. the production method of looped pile fabric as claimed in claim 3 is characterized in that: the fabric tissue of described looped pile fabric is 2/1 to change to change through galassing or 2/2 through galassing or 3/1 and change through galassing.
6. the production method of looped pile fabric as claimed in claim 1 is characterized in that: described grey cloth is carried out the single face clipping process, obtain the lint circle fabric on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
7. the production method of looped pile fabric as claimed in claim 1 is characterized in that: described grey cloth is carried out two-sided clipping process, obtain two-sided cashmere shell-fabric through post processing.
8. such as the production method of claim 5 or 6 described looped pile fabrics, it is characterized in that: described post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110036501.1A CN102071517B (en) | 2011-01-30 | 2011-01-30 | Novel pile loop fabric and method for producing same |
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| CN201110036501.1A CN102071517B (en) | 2011-01-30 | 2011-01-30 | Novel pile loop fabric and method for producing same |
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| CN109853108A (en) * | 2018-12-05 | 2019-06-07 | 李霞 | A kind of not hair loss pro-skin flexible material and its manufacture craft of super-strong moisture absorbing function |
| CN110143027B (en) * | 2019-05-09 | 2021-01-01 | 盐城万达利针织机械有限公司 | High-breathability double-sided terry cloth |
| CN110747569B (en) * | 2019-10-30 | 2021-07-30 | 段宏伟 | Untwisted yarn looped pile fabric and production method thereof |
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