CN112593331B - Production method of fluffy and soft terry fabric with imitated cut velvet effect - Google Patents

Production method of fluffy and soft terry fabric with imitated cut velvet effect Download PDF

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Publication number
CN112593331B
CN112593331B CN202011376345.9A CN202011376345A CN112593331B CN 112593331 B CN112593331 B CN 112593331B CN 202011376345 A CN202011376345 A CN 202011376345A CN 112593331 B CN112593331 B CN 112593331B
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yarn
terry
towel
blank
fabric
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CN112593331A (en
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王红星
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Shandong Binzhou Yaguang Towel Co Ltd
LOFTEX CHINA Ltd
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Shandong Binzhou Yaguang Towel Co Ltd
LOFTEX CHINA Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00Woven pile fabrics
    • D03D27/02Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06Warp pile fabrics
    • D03D27/08Terry fabrics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/06Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention belongs to the field of textile products, and particularly provides a production method of fluffy and soft terry fabric with a cut velvet hand feeling effect, wherein the terry fabric is single-sided or double-sided terry fabric, the terry fabric is woven by a towel loom or a warp knitting towel loom, a half blank of the terry fabric has the hand feeling similar to a cut velvet product after being subjected to special dyeing and finishing process, and the hairiness rate after 5 times of washing is less than 5 per mill.

Description

Production method of fluffy and soft terry fabric with imitated cut velvet effect
Technical Field
The invention belongs to the field of textile products, and particularly relates to a production method of a fluffy and soft terry fabric with a velvet cutting-imitated effect.
Background
Towel products are daily textiles with a large range. The development of more and more new design towels enriches the market of people, wherein the cut velvet type towels are gradually paid attention to and loved by market consumers in recent years due to the special velvet effect and soft and comfortable performance of the cut velvet type towels, but more shedding hairiness easily occurs in the washing process of the towels made of the existing cut velvet type products, and the use of the consumers is seriously affected.
Therefore, how to overcome the above-mentioned defects of the existing cut pile towel and terry cloth is one of the problems to be solved in the art.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a production method of fluffy and soft terry fabric with a cut velvet hand feeling effect, the terry fabric is single-sided or double-sided terry fabric, the terry fabric is woven by a towel loom or a warp knitting towel loom, a half blank of the terry fabric has the hand feeling similar to a cut velvet product after being treated by a special dyeing and finishing process, and the hairiness rate after 5 times of washing is less than 5 per mill.
The invention adopts the following technical scheme:
a production method of fluffy soft terry fabric imitating a cut pile hand feeling effect, wherein the terry fabric is a single-sided or double-sided terry fabric;
the specific production steps are as follows: wherein the percentages are weight percentages;
1. preparation of yarn:
(1) The terry yarn of the terry fabric is a blended yarn of water-soluble vinylon (PVA) and cotton fiber or other fibers, more preferably a blended yarn of water-soluble vinylon (PVA) and cotton fiber,
wherein the water-soluble vinylon comprises the following components: 3-15%, more preferably 5-10% of water-soluble vinylon, 95% -90% of cotton fiber or other fiber;
wherein the hot water melting point of the PVA fiber is 90-100 degrees, and the fineness of the water-soluble PVA fiber is as follows: 1.1-2.5dtex, the length of which is: 38mm; further preferred fineness is: 1.1-1.7dtex;
the other fibers are pure fibers of fibers such as lyocell, modal, regenerated cellulose fibers, acrylic fibers, terylene and the like or mixed fibers of the pure fibers and cotton fibers;
the blended yarn composed of the components is mainly used for better controlling the content of the water-soluble vinylon, under the content, the content of the water-soluble vinylon is prestretched firstly during dyeing and finishing treatment, so that the whole blended yarn is prestretched to generate a velvet cutting effect, the whole terry fabric can maintain the velvet cutting effect after drying and shaping, the effect is not affected after the water-soluble vinylon is dissolved in the subsequent treatment, and the loss of the fiber in the whole treatment process is smaller according to the consumption of the water-soluble vinylon, so that the production cost can be reduced, and meanwhile, the better use effect is obtained;
(2) The terry yarn is a single yarn or a ply yarn:
if the terry yarn is a single yarn, the count is 6s to 32s, more preferably: 10s-16s; the single yarn twist factor is not higher than 290, more preferably not higher than 270;
if the terry yarn is a ply yarn, the single yarn count making up the ply yarn is 18s to 40s, more preferably: 21s-32s; the single yarn twist coefficient is not higher than 290, more preferably not higher than 270, the ply twist is not higher than 30 twist/10 cm, and the ply twist direction is opposite to the single yarn twist direction;
by adopting the lower twist, the terry after untwisting is softer, has better hand feeling and can obtain better use effect;
2. preparing a blank towel:
interweaving the terry yarn obtained in the step 1 with conventional pure cotton ground warp yarns and weft yarns to obtain towel blank towel, wherein the half blank terry height of the towel fabric is not lower than 8cm/10 terry and not higher than 14cm/10 terry; further preferably, the height of the semi-blank loop is not less than 10.5cm/10 loops and not more than 12.5cm/10 loops;
3. dyeing and finishing:
and (3) obtaining the cut pile-imitating terry fabric by using the blank towel obtained in the step (2) and adopting the dyeing and finishing process as follows:
(1) Pre-wetting padding treatment is carried out on the pile semi-blank product, so that smooth and tidy pile is obtained after dyeing and finishing treatment;
(2) Filling the blank towel in the step (1) into an overflow machine, adding 1-2g/L of NoveXin alpha amylase into the blank towel at the bath ratio of 1:10 at 75-85 ℃, and carrying out desizing and terry preshrinking on the blank towel for 20-30min; drying after dehydration to obtain a preshrinking blank towel;
(3) The blank towel obtained in the steps is reloaded into an overflow machine, and the bath ratio is 1:10 under the alkaline high-temperature condition, and the steps are adopted: chelating agent DM-8108 (Shandong Demei fine chemical Co., ltd.): 1-2g/L hydrogen peroxide (mass ratio of 27.5% in Bojian chemical industry), 3-12g/L hydrogen peroxide stabilizer TF-122 (produced by Zhejiang Chen chemical Co., ltd.) 0.3-1g/L, and ionic membrane caustic soda (mass ratio of 32.5% in Lizhou chemical industry Co., ltd.): 5-10g/L, high concentration refining agent TF-125 (manufactured by Zhejiang Chemie Co., ltd.): boiling, bleaching and dimension removing are carried out at 0.5-2g/L, the pH value in the system is 12-14, and the temperature of the boiling and bleaching is 95-105 ℃; the running time is 30-90min, more preferably 60min;
after the hot washing, the pH value is regulated to 6.5-7.5, and then deoxidization treatment is carried out under the condition of 0.001-0.01g/L of deoxidizing enzyme;
then, dyeing is carried out under the weak alkaline condition with the pH value of 10-13;
finally, adjusting the pH value to be between 4.0 and 6.5 by using 80 percent glacial acetic acid,
polishing with 0.05-0.5% biological enzyme, softening, dewatering, stoving and sewing to obtain the final product.
In the above treatment process, the steps after the heat washing are all conventional production steps in the art, which are not repeated by the inventor, and the skilled person can adapt according to specific process requirements.
The towel obtained by the preparation process has the advantages that the water-soluble vinylon is prestretched during dyeing and finishing treatment, so that the whole blended yarn is prestretched to generate a velvet cutting effect, the whole terry fabric can maintain the velvet cutting effect after drying and shaping, and finally the towel obtained by the preparation process has the hand feeling of a velvet towel product, and the terry has rebound resilience, but the yield of the velvet product is relatively high, and the fiber loss is less; and the hairiness of the final product towel after washing is 20-30% lower than that of a common hairiness-cutting towel, the use comfort is obviously better than that of a common hairiness-cutting product, the hairiness rate is 10-20% lower than that of a conventional towel, and the hairiness rate after washing for 5 times is not higher than 5 per mill.
Detailed Description
The present invention is not limited by the following examples, which are described in the following examples and descriptions merely illustrate the principles of the invention, and various changes and modifications can be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and their equivalents, and the processes in the following examples are conventional in the art, except as specifically described; the temperature units in the invention are all degrees celsius;
example 1
A production method of fluffy soft terry fabric imitating a cut pile hand feeling effect, wherein the terry fabric is a single-sided or double-sided terry fabric;
the specific production steps are as follows:
1. preparation of terry yarn: blending water-soluble vinylon with 95% cotton in a weight ratio to form loop yarn; the specification of the selected vinylon is as follows: 1.33dtex X38mm, the dissolution temperature of the water-soluble vinylon is 90 degrees, the main body length of the cotton fiber is not less than 28mm, and the micronaire value is: 3.9 to 4.4, the terry yarn count is 12s, and the twist is: 37 twists/10 cm, the twist coefficient is: 258; the yarn is produced through the procedures of fiber mixing, cotton carding, drawing, roving, spinning, winding and the like (the specific reference can be made to the existing conventional process).
2. Preparing a blank towel: the yarn is adopted as wool warp yarn, warp beaming and sizing are carried out to form Mao Jingzhou, the wool warp yarn, the 12s pure cotton ground warp yarn and the 16s weft yarn are woven on an air jet loom, and parameters of the blank towel are as follows: mao Jingmi degrees: 110 roots/10 cm, ground warp density: 110 picks per 10cm, weft density: 170pcs/dm, loop height: 12.5cm/10 loops;
3. dyeing and finishing treatment of the blank towel:
3.1 soaking pretreatment of the blank towel: in order to obtain a smooth terry style, the blank towel is soaked in water and rolled by a rolling mill, and the rolling mill speed is high: 25m/min, the padder is: MH569-260 three-roller mill manufactured by zaozhuang Hengzhuo mechanical limited company.
3.2 desizing and preshrinking of the base towel: loading the blank towel treated by 3.1 into an overflow machine, wherein the process conditions are as follows: bath ratio: 1:10, after the NoveXin alpha amylase is operated for 20min at 70 ℃, the temperature is increased to 85 ℃ and operated for 10min; adding cold water after discharging water, and circulating for 10min; discharging water, taking out of the pot, dehydrating, and drying to obtain the pre-shrinking blank towel.
3.3, desizing, scouring and bleaching of the blank towel: the dried blank towel obtained in the step 3.2 is put into an overflow machine again to be subjected to desizing, scouring and bleaching, and the specific process is as follows: bath ratio: 1:10, chelating agent DM-8108 (Shandong Demei fine chemical Co., ltd.): 1-2g/L hydrogen peroxide (mass ratio of 27.5% in Bojian chemical industry) 3-12g/L hydrogen peroxide stabilizer TF-122 (produced by Zhejiang Chen chemical Co., ltd.) 0.3-1g/L, and ionic membrane caustic soda (mass ratio of 32.5% in Lizhou chemical industry Co., ltd.). 5-10g/L, high concentration refining agent TF-125 (manufactured by Zhejiang Chemie Co., ltd.): 0.5-2g/L, the temperature is 105 ℃, the operation time is 60min, then water is drained, hot water at 80 ℃ is added for 10min, then water is drained, after hot washing, the pH value is regulated to 6.5-7.5, and then deoxidization treatment is carried out under the condition of 0.001-0.01g/L of deoxidizing enzyme;
3.4 dyeing and post-treatment of the base towel: 3.3, dyeing under the weak alkaline condition with the pH value of 10-13; after dyeing, water washing, heat washing and soaping are carried out.
Then adjusting pH to 4.0-6.5 with 80% glacial acetic acid, polishing with 0.05% -0.5% biological enzyme (Shandong Peng high-concentration polishing enzyme 600H), and treating at 50deg.C for 30-60min
And then carrying out soft finishing: softening agent DT530 at 3-5g/L and 35 deg.C for 30-60min
And then dehydrating, drying and sewing to obtain a finished product.
Through tests, the product obtained by the method has the following advantages that the hairiness rate after 5 times of washing can be reduced compared with that of a conventional cut velvet product: the finished product yield of the cut velvet product is improved by about 10 percent compared with the conventional cut velvet product by 1 to 2 per mill, and the hand feeling of the cut velvet product is softer.
Example 2
A production method of fluffy soft terry fabric imitating a cut pile hand feeling effect, wherein the terry fabric is a single-sided or double-sided terry fabric;
the specific production steps are as follows:
1. preparation of terry yarn: blending 10% of water-soluble vinylon and 90% of cotton in weight ratio to form loop yarn; the specification of the selected vinylon is as follows: 1.1dtex X38mm, a water-soluble vinylon dissolution temperature of 90 degrees, a cotton fiber main body length of not less than 28mm, and a micronaire value of: 3.9-4.4, the terry yarn count is 16s, the twist is: 41 twist/10 cm, twist coefficient: 247, respectively; the yarn is produced through the procedures of fiber mixing, cotton carding, drawing, roving, spinning, winding and the like (the specific reference can be made to the existing conventional process).
2. Preparing a blank towel: the yarn is adopted as wool warp yarn, warp beaming and sizing are carried out to form Mao Jingzhou, the wool warp yarn, the 12s pure cotton ground warp yarn and the 16s weft yarn are woven on an air jet loom, and parameters of the blank towel are as follows: mao Jingmi degrees: 110 roots/10 cm, ground warp density: 110 picks per 10cm, weft density: 190pcs/dm, loop height: 13.5cm/10 loops;
3. dyeing and finishing treatment of the blank towel:
3.1 soaking pretreatment of the blank towel: in order to obtain a smooth terry style, the blank towel is soaked in water and rolled by a rolling mill, and the rolling mill speed is high: 20m/min, the padder is: MH569-260 three-roller mill manufactured by zaozhuang Hengzhuo mechanical limited company.
3.2 desizing and preshrinking of the base towel: and (3) loading the blank towel treated by the method 3.1 into an overflow machine again, wherein the process conditions are as follows: bath ratio: 1:10, noveXin alpha amylase 1.5g/L,70 degrees running for 20 minutes, heating to 85 degrees running for 10 minutes. Adding cold water after discharging water, and circulating for 10min. Discharging water, taking out of the pot, dehydrating, and drying to obtain the pre-shrinking blank towel.
3.3, desizing, scouring and bleaching of the blank towel: and (3) putting the dried blank towel obtained in the step 3.2 into an overflow machine again, and carrying out desizing, scouring and bleaching. The specific process is as follows: bath ratio: 1:10, chelating agent DM-8108 (Shandong Demei fine chemical Co., ltd.): 1-2g/L hydrogen peroxide (mass ratio of 27.5% in Bojian chemical industry) 3-12g/L hydrogen peroxide stabilizer TF-122 (produced by Zhejiang Chen chemical Co., ltd.) 0.3-1g/L, and ionic membrane caustic soda (mass ratio of 32.5% in Lizhou chemical industry Co., ltd.). 5-10g/L, high concentration refining agent TF-125 (manufactured by Zhejiang Chemie Co., ltd.): 0.5-2g/L, the temperature is 105 ℃, the operation time is 60min, then water is drained, and water is drained after water is washed for 10min by 80 ℃ hot water; after heat washing, regulating the pH value to 6.5-7.5, and then deoxidizing under the condition of 0.001-0.01g/L of deoxidizing enzyme;
3.4 dyeing and post-treatment of the base towel: 3.3, dyeing under the weak alkaline condition with the pH value of 10-13; after dyeing, water washing, heat washing and soaping are carried out.
Then adjusting pH to 4.0-6.5 with 80% glacial acetic acid, polishing with 0.05% -0.5% biological enzyme (Shandong Peng high-concentration polishing enzyme 600H), and treating at 50deg.C for 30-60min
And then carrying out soft finishing: softening agent DT530 at 3-5g/L and 35 deg.C for 30-60min
And then dehydrating, drying and sewing to obtain a finished product.
Through tests, the product obtained by the method has the following advantages that the hairiness rate after 5 times of washing can be reduced compared with that of a conventional cut velvet product: the finished product yield of the cut velvet product is improved by about 8 percent compared with the conventional cut velvet product, and the cut velvet product has softer hand feeling.
Example 3
A production method of fluffy soft terry fabric imitating a cut pile hand feeling effect, wherein the terry fabric is a single-sided or double-sided terry fabric;
the specific production steps are as follows:
1. preparation of terry yarn: blending water-soluble vinylon with 95% cotton in a weight ratio to form loop yarn; the specification of the selected vinylon is as follows: 1.1dtex X38mm, a water-soluble vinylon dissolution temperature of 90 degrees, a cotton fiber main body length of not less than 28mm, and a micronaire value of: 3.9-4.4, the loop yarn count is 32s/2, and the single yarn twist is: 65 twist/10 cm, twist coefficient: 256, the twist direction is Z-direction, and the ply twist is: 26t/dm, the twisting direction is S direction; the yarn is produced through the procedures of fiber mixing, cotton carding, drawing, roving, spinning, winding, doubling, twisting and the like (the specific reference can be made to the existing conventional process).
2. Preparing a blank towel: the yarn is adopted as wool warp yarn, warp beaming and sizing are carried out to form Mao Jingzhou, the wool warp yarn, the 12s pure cotton ground warp yarn and the 16s weft yarn are woven on an air jet loom, and parameters of the blank towel are as follows: mao Jingmi degrees: 110 roots/10 cm, ground warp density: 110 picks per 10cm, weft density: 180pcs/dm, loop height: 10cm/10 loops;
3. dyeing and finishing treatment of the blank towel:
3.1 soaking pretreatment of the blank towel: in order to obtain a smooth terry style, the blank towel is soaked in water and rolled by a rolling mill, and the rolling mill speed is high: 20m/min, the padder is: MH569-260 three-roller mill manufactured by zaozhuang Hengzhuo mechanical limited company.
3.2 preshrinking the blank towel: loading the blank towel treated by 3.1 into an overflow machine, wherein the process conditions are as follows: bath ratio: after 20min of operation at the temperature of 1:10 and 70 ℃, the temperature is raised to 85 ℃ for 10min of operation. Adding cold water after discharging water, and circulating for 10min. Discharging water, taking out of the pot, dehydrating, and drying to obtain the pre-shrinking blank towel.
3.3, desizing, scouring and bleaching of the blank towel: and (3) putting the dried blank towel obtained in the step 3.2 into an overflow machine again, and carrying out desizing, scouring and bleaching. The specific process is as follows: bath ratio: 1:10, chelating agent DM-8108 (Shandong Demei fine chemical Co., ltd.): 1-2g/L hydrogen peroxide (mass ratio of 27.5% in Bojian chemical industry) 3-12g/L hydrogen peroxide stabilizer TF-122 (produced by Zhejiang Chen chemical Co., ltd.) 0.3-1g/L, and ionic membrane caustic soda (mass ratio of 32.5% in Lizhou chemical industry Co., ltd.). 5-10g/L, high concentration refining agent TF-125 (manufactured by Zhejiang Chemie Co., ltd.): 0.5-2g/L, the temperature is 105 ℃, the operation time is 60min, then water is drained, and water is drained after water is washed for 10min by 80 ℃ hot water; after heat washing, regulating the pH value to 6.5-7.5, and then deoxidizing under the condition of 0.001-0.01g/L of deoxidizing enzyme;
3.4 dyeing and post-treatment of the base towel: 3.3, dyeing under the weak alkaline condition with the pH value of 10-13; after dyeing, water washing, heat washing and soaping are carried out.
Then adjusting pH to 4.0-6.5 with 80% glacial acetic acid, polishing with 0.05% -0.5% biological enzyme (Shandong Peng high-concentration polishing enzyme 600H), and treating at 50deg.C for 30-60min
And then carrying out soft finishing: softening agent DT530 at 3-5g/L and 35 deg.C for 30-60min
And then dehydrating, drying and sewing to obtain a finished product.
Through tests, the product obtained by the method has the following advantages that the hairiness rate after 5 times of washing can be reduced compared with that of a conventional cut velvet product: the finished product yield of the cut velvet product is improved by about 10 percent compared with the conventional cut velvet product by 1 to 2 per mill, and the hand feeling of the cut velvet product is softer.
Example 4
A production method of fluffy soft terry fabric imitating a cut pile hand feeling effect, wherein the terry fabric is a single-sided or double-sided terry fabric;
the specific production steps are as follows: 1. preparation of terry yarn: the water-soluble vinylon with the weight ratio of 5 percent is blended with 75 percent of cotton and 20 percent of lyocell to be used as loop yarn; the specification of the selected vinylon is as follows: 1.1dtex X38mm, a water-soluble vinylon dissolution temperature of 90 degrees, a cotton fiber main body length of not less than 28mm, and a micronaire value of: 3.9-4.4, the specification of the lyocell is as follows: 1.33dtex x38mm, a terry yarn count of 21s/2, a single yarn twist of: 50 twists/10 cm, the twist coefficient is: 263, twist direction is Z direction, ply twist is: 20t/dm, the twisting direction is S direction; the yarn is produced through the procedures of fiber mixing, cotton carding, drawing, roving, spinning, winding, doubling, twisting and the like (the specific reference can be made to the existing conventional process).
2. Preparing a blank towel: the yarn is adopted as wool warp yarn, warp beaming and sizing are carried out to form Mao Jingzhou, the wool warp yarn, the 12s pure cotton ground warp yarn and the 16s weft yarn are woven on an air jet loom, and parameters of the blank towel are as follows: mao Jingmi degrees: 110 roots/10 cm, ground warp density: 110 picks per 10cm, weft density: 170pcs/dm, loop height: 10cm/10 loops;
3. dyeing and finishing treatment of the blank towel:
3.1 soaking pretreatment of the blank towel: in order to obtain a smooth terry style, the blank towel is soaked in water and rolled by a rolling mill, and the rolling mill speed is high: 20m/min, the padder is: MH569-260 three-roller mill manufactured by zaozhuang Hengzhuo mechanical limited company.
3.2 preshrinking the blank towel: loading the blank towel treated by 3.1 into an overflow machine, wherein the process conditions are as follows: bath ratio: after 20min of operation at the temperature of 1:10 and 70 ℃, the temperature is raised to 85 ℃ for 10min of operation. Adding cold water after discharging water, and circulating for 10min. Discharging water, taking out of the pot, dehydrating, and drying to obtain the pre-shrinking blank towel.
3.3, desizing, scouring and bleaching of the blank towel: and (3) putting the dried blank towel obtained in the step 3.2 into an overflow machine again, and carrying out desizing, scouring and bleaching. The specific process is as follows: bath ratio: 1:10, chelating agent DM-8108 (Shandong Demei fine chemical Co., ltd.): 1-2g/L hydrogen peroxide (mass ratio of 27.5% in Bojian chemical industry) 3-12g/L hydrogen peroxide stabilizer TF-122 (produced by Zhejiang Chen chemical Co., ltd.) 0.3-1g/L, and ionic membrane caustic soda (mass ratio of 32.5% in Lizhou chemical industry Co., ltd.). 5-10g/L, high concentration refining agent TF-125 (manufactured by Zhejiang Chemie Co., ltd.): 0.5-2g/L, the temperature is 105 ℃, the operation time is 60min, then water is drained, and water is drained after water is washed for 10min by 80 ℃ hot water; after heat washing, regulating the pH value to 6.5-7.5, and then deoxidizing under the condition of 0.001-0.01g/L of deoxidizing enzyme;
3.4 dyeing and post-treatment of the base towel: 3.3, dyeing under the weak alkaline condition with the pH value of 10-13; after dyeing, water washing, heat washing and soaping are carried out.
Then, adjusting the pH value to be between 4.0 and 6.5 by using 80 percent glacial acetic acid, and performing polishing treatment by using 0.05 to 0.5 percent biological enzyme (Shandong Pengshan high-concentration polishing enzyme 600H) for 30 to 60 minutes at 50 ℃;
and then carrying out soft finishing: softening agent DT530 at 3-5g/L and 35 deg.C for 30-60min;
and then dehydrating, drying and sewing to obtain a finished product.
Through tests, the product obtained by the method has the following advantages that the hairiness rate after 5 times of washing can be reduced compared with that of a conventional cut velvet product: the finished product yield of the cut velvet product is improved by about 10 percent compared with the conventional cut velvet product by 1 to 2 per mill, and the hand feeling of the cut velvet product is softer.

Claims (4)

1. A production method of fluffy soft terry fabric imitating a cut pile hand feeling effect, wherein the terry fabric is a single-sided or double-sided terry fabric; the method is characterized in that: the specific production steps are as follows:
(1) Preparation of yarn:
the terry yarn of the terry fabric is a blended yarn of water-soluble vinylon and cotton fiber, wherein the water-soluble vinylon comprises the following components in percentage by weight: 5-10%, wherein the hot water melting point of the water-soluble vinylon is 90-100 degrees, and the fineness of the water-soluble PVA fiber is as follows: 1.1-1.7dtex, the length of which is: 38mm;
(1-2) the terry yarn is a single yarn or a ply yarn:
when the terry yarn is single yarn, the yarn count is 6s-32s; the single yarn twist coefficient is not higher than 290;
when the terry yarn is a ply yarn, the single yarn count of the ply yarn is 18s-40s, the single yarn twist coefficient is not higher than 290, the ply twist is not higher than 30 twist/10 cm, and the ply twist direction is opposite to the single yarn twist direction;
(2) Preparing a blank towel:
interweaving the terry yarn obtained in the step (1) with conventional pure cotton ground warp yarns and weft yarns to obtain a towel blank towel, wherein the half-blank terry height of the towel blank towel is not lower than 8cm/10 terry and not higher than 14cm/10 terry;
(3) Dyeing and finishing:
and (3) obtaining the terry fabric by using the blank towel obtained in the step (2) and adopting the dyeing and finishing process as follows:
(3-1) performing pre-wet padding treatment on the pile semi-blank product to obtain smooth and clean pile after dyeing and finishing treatment;
(3-2) filling the blank towel in the step (3-1) into an overflow machine, wherein the bath ratio is 1:10 at 75-85 ℃, adding 1-2g/L of Novelin alpha amylase, desizing and terry preshrinking the blank towel, and the treatment time is 20-30min; drying after dehydration to obtain a preshrinking blank towel;
(3-3) putting the blank towel obtained in the above steps into an overflow machine again, and adopting the following steps: chelating agent DM-8108:1-2g/L, 3-12g/L of hydrogen peroxide, 0.3-1g/L of hydrogen peroxide stabilizer TF-122, and ionic membrane caustic soda: 5-10g/L, high-concentration refining agent TF-125: boiling, bleaching and dimension removing are carried out at 0.5-2g/L, the pH value in the system is 12-14, and the temperature of the boiling and bleaching is 95-105 ℃; the running time is 30-90min;
(4) And (5) post-treatment.
2. The method for producing a fluffy and soft terry fabric with a cut pile-like feel effect according to claim 1, wherein the method comprises the following steps: (1-2) when the terry yarn is single yarn, the yarn count is 10s-16s; the single yarn twist coefficient is not higher than 270; when the terry yarn is a ply yarn, the single yarn count of the ply yarn is 21s-32s; the single yarn twist coefficient is not higher than 270.
3. The method for producing a fluffy and soft terry fabric with a cut pile-like feel effect according to claim 1, wherein the method comprises the following steps: (2) The height of half blank loops of towel fabric in the preparation of the blank towel is not lower than 10.5cm/10 loops and not higher than 12.5cm/10 loops.
4. The method for producing a fluffy and soft terry fabric with a cut pile-like feel effect according to claim 1, wherein the method comprises the following steps: the post-treatment comprises the following steps:
after heat washing, regulating the pH value to 6.5-7.5, and then deoxidizing under the condition of 0.001-0.01g/L of deoxidizing enzyme;
then, dyeing is carried out under the weak alkaline condition with the pH value of 10-13;
finally, adjusting the pH value to be between 4.0 and 6.5 by using 80 percent glacial acetic acid,
polishing with 0.05-0.5% biological enzyme, softening, dewatering, stoving and sewing to obtain the final product.
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CN113174758A (en) * 2021-04-23 2021-07-27 江苏康乃馨纺织科技有限公司 Processing method of antibacterial anti-deformation high-whiteness towel cloth
CN113846406B (en) * 2021-08-31 2023-11-24 滨州亚光家纺有限公司 Durable soft quick-drying terry fabric and production method thereof
CN115418777B (en) * 2022-10-08 2023-09-05 滨州亚光家纺有限公司 Production method of ultra-soft towel with low content of PVA and ultra-soft towel

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