CN115125666A - Blanket after-finishing process with triangular lock needle structure - Google Patents
Blanket after-finishing process with triangular lock needle structure Download PDFInfo
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- CN115125666A CN115125666A CN202210646339.3A CN202210646339A CN115125666A CN 115125666 A CN115125666 A CN 115125666A CN 202210646339 A CN202210646339 A CN 202210646339A CN 115125666 A CN115125666 A CN 115125666A
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- blanket
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- ironing
- carpet
- dyeing
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- 238000007730 finishing process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 209
- 230000008569 process Effects 0.000 claims abstract description 177
- 238000004043 dyeing Methods 0.000 claims abstract description 88
- 238000010409 ironing Methods 0.000 claims abstract description 86
- 238000004140 cleaning Methods 0.000 claims abstract description 69
- 238000010008 shearing Methods 0.000 claims abstract description 58
- 238000009991 scouring Methods 0.000 claims abstract description 52
- 230000009467 reduction Effects 0.000 claims abstract description 48
- 238000012545 processing Methods 0.000 claims abstract description 42
- 238000001035 drying Methods 0.000 claims abstract description 23
- 230000001680 brushing effect Effects 0.000 claims abstract description 22
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 84
- 239000003795 chemical substances by application Substances 0.000 claims description 35
- 238000009499 grossing Methods 0.000 claims description 35
- 230000007246 mechanism Effects 0.000 claims description 35
- 239000004902 Softening Agent Substances 0.000 claims description 31
- 238000005520 cutting process Methods 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 206010053615 Thermal burn Diseases 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 15
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 claims description 14
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 14
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 14
- 239000004744 fabric Substances 0.000 claims description 14
- 235000010445 lecithin Nutrition 0.000 claims description 14
- 239000000787 lecithin Substances 0.000 claims description 14
- 229940067606 lecithin Drugs 0.000 claims description 14
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 14
- 229920000053 polysorbate 80 Polymers 0.000 claims description 14
- 239000000975 dye Substances 0.000 claims description 9
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 7
- 241001474374 Blennius Species 0.000 claims description 7
- 239000003109 Disodium ethylene diamine tetraacetate Substances 0.000 claims description 7
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 claims description 7
- 239000004115 Sodium Silicate Substances 0.000 claims description 7
- 241001122767 Theaceae Species 0.000 claims description 7
- 239000002216 antistatic agent Substances 0.000 claims description 7
- 235000019301 disodium ethylene diamine tetraacetate Nutrition 0.000 claims description 7
- 239000000986 disperse dye Substances 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 7
- 235000012054 meals Nutrition 0.000 claims description 7
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 7
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 7
- 239000001397 quillaja saponaria molina bark Substances 0.000 claims description 7
- 229930182490 saponin Natural products 0.000 claims description 7
- 150000007949 saponins Chemical class 0.000 claims description 7
- 235000010413 sodium alginate Nutrition 0.000 claims description 7
- 239000000661 sodium alginate Substances 0.000 claims description 7
- 229940005550 sodium alginate Drugs 0.000 claims description 7
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 7
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 7
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 7
- 235000011152 sodium sulphate Nutrition 0.000 claims description 7
- 239000000271 synthetic detergent Substances 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 6
- 238000009998 heat setting Methods 0.000 claims description 6
- 238000006386 neutralization reaction Methods 0.000 claims description 5
- 239000013530 defoamer Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 1
- 239000002932 luster Substances 0.000 abstract description 22
- 238000007493 shaping process Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 238000005498 polishing Methods 0.000 abstract description 2
- 238000007639 printing Methods 0.000 abstract description 2
- 239000002518 antifoaming agent Substances 0.000 description 5
- 238000005406 washing Methods 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a blanket after-finishing process of a triangular lock needle structure, which comprises the following process steps: a carpet twisting processing process, a carpet scouring processing process, a carpet plain dyeing processing process, a carpet reduction cleaning process, a carpet drying and shaping process, a carpet ironing and polishing processing process, a carpet brushing processing process, a carpet ironing and shearing processing process, a carpet fluffing processing process and a carpet secondary shaping process; compared with the traditional processing flow, the flow design selects the most suitable machine in each step, selects a proper pre-finishing and post-finishing production process route and process parameters, adopts a special printing and dyeing process, adopts a triangular lock needle process to overlook, improves the product quality and the production efficiency, and the prepared blanket is exquisite, fine, soft in hand feeling, natural in color and luster, attractive and elegant, can better meet the requirements of consumers, is beneficial to practical production and application, improves the competitiveness, and generates greater economic benefit.
Description
Technical Field
The invention relates to the technical field related to carpet processing, in particular to a carpet after-finishing process with a triangular lock needle structure.
Background
The blanket has a wide application field, and the use of the blanket is changing quietly. The original pure heat retention property is changed into performances of fashion, decoration, skin-friendly property, functionality and the like, and the blanket industry is promoted to be further developed. The technical blanket is thick, stiff, soft and comfortable to step on, is suitable for decorating floors of a home living room and a bedroom, has vivid cartoon model and bright color, is suitable for being used as a bed head floor mat for a child room, is compliant with the trend of advocating nature and ecological protection, has soft and smooth hand feeling, does not unhair, has strong hair feeling, does not wrinkle, prevents insects and mildew, is functional and environment-friendly, continuously emerges, pays more attention to green and environmental protection while paying attention to improvement of life quality, develops various functional blankets such as super-soft, flame retardant, negative ions, far infrared rays, moisture absorption and perspiration, aromatic antibacterial property, nanometer function and the like in sequence, is perfect crystal combined with high-tech and daily living goods, and is used for avoiding the line opening at the corner position of the blanket, the corner position of the blanket needs to be treated by a triangular lock needle process, but is used at the side line position treated by the triangular lock needle process, because the needle thread density is higher, the hardness at the sideline position is higher, and the actual use effect of the blanket is influenced.
Disclosure of Invention
The invention aims to provide a carpet after-finishing process of a triangular lock needle structure, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the blanket after-finishing process of the triangular lock needle structure comprises the following process steps:
the method comprises the following steps: in the twisting process of the blanket, triangular needle locking processing is carried out on the side line position of the blanket through twisting equipment to obtain a primary blanket;
step two: the method comprises the following steps of (1) carrying out scouring treatment on a blanket, wherein in the scouring treatment of the blanket, a primary blanket is added into scouring liquid for scouring treatment, and then the primary blanket is fished out and drained after the scouring treatment is finished, so that a secondary blanket is obtained;
step three: the method comprises the following steps of (1) carrying out plain dyeing treatment on a blanket, wherein in the plain dyeing treatment of the blanket, a secondary blanket is added into a dye vat, the secondary blanket is immersed by a dyeing solution, the secondary blanket and the dyeing solution are continuously stirred in the dyeing process, and after the plain dyeing treatment, the secondary blanket and the dyeing solution are fished out and drained to obtain a tertiary blanket;
step four: a blanket reduction cleaning process, wherein in the blanket reduction cleaning process, a reduction cleaning solution is used for carrying out reduction cleaning on the blanket for the third time, acetic acid is used for carrying out neutralization water cleaning, then the blanket is taken out of the vat, and then the blanket is drained to obtain the blanket for the fourth time;
step five: in the blanket drying and setting process, the blanket is conveyed to a tentering heat setting machine for drying and setting treatment through a primary conveying belt mechanism for four times to obtain a blanket for five times;
step six: in the ironing treatment process of the blanket, the blanket is conveyed to a blanket ironing machine for performing blanket ironing treatment through a secondary conveying belt mechanism for five times, so as to obtain a blanket for six times;
step seven: in the brushing treatment process of the blanket, the blanket is conveyed to a blanket brushing machine for six times through a three-time conveying belt mechanism to be brushed so as to obtain a seven-time blanket;
step eight: the processing procedure of cutting that scalds of woollen blanket, the processing procedure of cutting that scalds of woollen blanket is carried seven blankets to the woollen blanket through quartic conveyer belt mechanism and is scalded the machine and carry out the woollen blanket and scald the processing of cutting on to obtain eight blankets:
step nine: the method comprises the following steps of (1) fluffing treatment of a blanket, wherein in the fluffing treatment of the blanket, eight times of blankets are conveyed to a blanket fluffing machine through a five-time conveying belt mechanism to be fluffed so as to obtain nine times of blankets;
step ten: and in the secondary shaping process of the blanket, the shaping agent is atomized and sprayed on the blanket for nine times, and the blanket is subjected to secondary drying treatment.
Preferably, in the scouring treatment process of the blanket, the formula of the scouring solution is as follows: 0.5-0.7g/L of sodium silicate, 1-2g/L of sodium carbonate, 1-2g/L of anhydrous sodium sulphate, 1-2.5g/L of fatty alcohol-polyoxyethylene ether and 0.5-1g/L of disodium ethylene diamine tetraacetate.
Preferably, in the scouring treatment process of the blanket, the bath ratio is 1:20, the treatment temperature in the scouring treatment process is 90-100 ℃, and the treatment time in the scouring treatment process is 40-60 min.
Preferably, the formula of the dyeing agent in the process of the plain dyeing treatment of the blanket is as follows: 0.05 to 0.07 weight percent of disperse dye, 0.8 to 1.2 weight percent of dispersant, 0.1 to 0.3 weight percent of defoamer, 1.5 to 2 weight percent of acetic acid, 1.4 to 2 weight percent of softening agent and the balance of water, wherein the dyeing bath ratio is 1:10, the dyeing temperature is 80 to 100 ℃, and the dyeing time is 30 to 45 min.
Preferably, in the process of the plain dyeing treatment of the blanket, the softening agent is a soft sheet, the softening agent WS-3, the antistatic agent and the hydrophilic softening agent are prepared according to the proportion of 1:5:2: 4.
Preferably, in the process of reducing and cleaning the blanket, the formula of the reducing and cleaning solution comprises: 1.5-2.5g/L of synthetic detergent, 1.0-1.5g/L of tea saponin, 10-15g/L of seaweed meal, 1.0-2.0g/L of sodium alginate and the balance of water, wherein the bath ratio is 1:25 in the reduction cleaning process, the reduction cleaning temperature is 50-55 ℃, and the cleaning time is 25-35 min.
Preferably, in the reduction cleaning process of the blanket, the concentration of an acetic acid solution is 0.5 wt%, after the PH value of the blanket is adjusted by the acetic acid solution, the blanket needs to be softened and smoothed for four times, and the fabric is finished for 2 to 3 seconds by a softening and smoothing agent; the soft smoothing agent comprises lecithin, a smoothing agent, tween-80 and water, wherein the content of the lecithin is 2.5-3 wt%, the content of the smoothing agent is 1.5-2 wt%, and the content of the tween-80 is 0.5-1 wt%.
Preferably, in the carpet natural luster finishing process, the carpet natural luster finishing machine is carried out by adopting an SME473H type single-roller secondary natural luster finishing machine, the natural luster finishing temperature is 160-170 ℃, the cloth speed is 12-14m/min, the natural luster finishing is carried out twice along the hair, and the reverse natural luster finishing is carried out twice.
Preferably, the ironing and shearing process of the blanket comprises front ironing and shearing and back ironing and shearing, wherein the front ironing and shearing is performed by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 150-160 ℃ and the speed of 10-12m/min, the back ironing and shearing is performed by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 150-160 ℃ and the speed of 10-12m/min, and the back ironing and shearing is performed twice.
Preferably, the raising machine is an MB311E raising machine in the raising treatment process of the blanket, the raising times are 4, the speed is 18-20m/min, and the raising amount is 40%.
Compared with the prior art, the invention has the beneficial effects that: the invention divides the blanket after-finishing process of the triangular lock pin structure into a twisting edge processing process of the blanket, a scouring processing process of the blanket, a plain dyeing processing process of the blanket, a reduction cleaning process of the blanket, a drying and shaping process of the blanket, a scalding and polishing processing process of the blanket, a brushing processing process of the blanket, a scalding and shearing processing process of the blanket, a fluffing processing process of the blanket and a secondary shaping process of the blanket, compared with the traditional processing flow, the flow design selects a machine with most suitable steps, selects a proper front finishing and after-finishing production process route and process parameters, adopts a special printing and dyeing process, adopts the triangular lock pin process to trim, improves the product quality and the production efficiency, and the prepared blanket is exquisite, soft in hand feeling, natural and elegant in color, can better meet the requirements of consumers and is beneficial to practical production and application, improve the competitiveness and generate greater economic benefit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The invention provides a technical scheme that: the blanket after-finishing process of the triangular lock needle structure comprises the following steps of:
the method comprises the following steps: in the twisting process of the blanket, triangular needle locking processing is carried out on the side line position of the blanket through twisting equipment to obtain a primary blanket;
step two: a blanket boiling-off treatment process, wherein in the blanket boiling-off treatment process, the primary blanket is added into boiling-off liquid for boiling-off treatment, and then after the boiling-off treatment is finished, the primary blanket is fished out and drained to obtain a secondary blanket;
step three: the method comprises the following steps of (1) carrying out a plain dyeing treatment process on a blanket, wherein in the plain dyeing treatment process of the blanket, a secondary blanket is added into a dye vat, the secondary blanket is immersed by a dyeing solution, the secondary blanket and the dyeing solution are continuously stirred in the dyeing process, and after the plain dyeing treatment, the secondary blanket and the dyeing solution are fished out and drained to obtain a tertiary blanket;
step four: in the blanket reduction cleaning process, reduction cleaning is carried out on the blanket for the third time by using reduction cleaning liquid, and the blanket is taken out of the vat after being neutralized and washed by acetic acid and then drained to obtain the blanket for the fourth time;
step five: a drying and shaping process of the blanket, wherein in the drying and shaping process of the blanket, the blanket is conveyed to the tentering heat-shaping machine for drying and shaping treatment by a primary conveying belt mechanism for four times to obtain a blanket for five times;
step six: in the ironing treatment process of the blanket, the blanket is conveyed to a blanket ironing machine for performing blanket ironing treatment for five times through a secondary conveying belt mechanism to obtain a blanket for six times;
step seven: in the brushing process of the blanket, conveying the blanket for six times to a blanket brushing machine through a three-time conveying belt mechanism for brushing the blanket to obtain a seven-time blanket;
step eight: the processing procedure of cutting that scalds of woollen blanket, the processing procedure of cutting that scalds of woollen blanket carries seven blankets to the woollen blanket through quartic conveyer belt mechanism and scalds the machine of cutting to go on the woollen blanket scalds the processing of cutting to obtain eight blankets:
step nine: in the process of raising the blanket, conveying the blanket for eight times to a blanket raising machine through a five-time conveying belt mechanism for raising the blanket to obtain a blanket for nine times;
step ten: and in the secondary shaping process of the blanket, the shaping agent is atomized and sprayed on the blanket for nine times, and the blanket is subjected to secondary drying treatment.
In the scouring treatment process of the blanket, the formula of the scouring liquid is as follows: 0.6/L of sodium silicate, 1.5g/L of sodium carbonate, 1.5g/L of anhydrous sodium sulphate, 1.8g/L of fatty alcohol-polyoxyethylene ether and 0.8g/L of disodium ethylene diamine tetraacetate.
In the scouring treatment process of the blanket, the bath ratio is 1:20, the treatment temperature in the scouring treatment process is 96 ℃, and the treatment time in the scouring treatment process is 45 min.
The formula of the coloring agent in the process of the biscuit dyeing treatment of the blanket is as follows: 0.06 wt% of disperse dye, 1.1 wt% of dispersing agent, 0.2 wt% of defoaming agent, 1.8 wt% of acetic acid, 1.4 wt% of softening agent and the balance of water, wherein the dyeing bath ratio is 1:10, the dyeing temperature is 90 ℃, and the dyeing time is 40 min.
In the process of the plain dyeing treatment of the blanket, the softening agent is made of a soft sheet, a softening agent WS-3, an antistatic agent and a hydrophilic softening agent in a ratio of 1:5:2: 4.
In the process of reducing and cleaning the blanket, the formula of the reducing and cleaning solution comprises the following steps: 2.1g/L of synthetic detergent, 1.3g/L of tea saponin, 12g/L of seaweed meal, 1.5g/L of sodium alginate and the balance of water, wherein in the reduction cleaning process, the bath ratio is 1:25, the reduction cleaning temperature is 52 ℃, and the cleaning time is 31 min.
In the process of reduction cleaning of the blanket, the concentration of an acetic acid solution is 0.5 wt%, after the PH value of the blanket is adjusted by the acetic acid solution, the blanket needs to be subjected to softening and smoothing treatment for four times, and the fabric is finished for 3 seconds by the softening and smoothing agent; the softening and smoothing agent comprises lecithin, smoothing agent, tween-80 and water, wherein the content of the lecithin is 2.8 wt%, the content of the smoothing agent is 1.8 wt%, and the content of the tween-80 is 0.8 wt%.
The finishing process of the blanket is carried out by adopting an SME473H type single-roller secondary finishing machine with the finishing temperature of 160 ℃, the cloth speed of 12m/min, twice finishing along the hair and twice finishing against the hair.
The ironing and shearing process of the blanket comprises front ironing and shearing and back ironing and shearing, wherein the front ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, the back ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, and the reverse ironing and shearing are carried out twice.
The raising machine in the raising process of the blanket is an MB311E raising machine, the raising times are 4 times, the speed is 18m/min, and the raising amount is 40%.
Example two
The invention provides a technical scheme that: the blanket after-finishing process of the triangular lock needle structure comprises the following steps of:
the method comprises the following steps: in the twisting process of the blanket, triangular needle locking processing is carried out on the side line position of the blanket through twisting equipment to obtain a primary blanket;
step two: a blanket boiling-off treatment process, wherein in the blanket boiling-off treatment process, the primary blanket is added into boiling-off liquid for boiling-off treatment, and then after the boiling-off treatment is finished, the primary blanket is fished out and drained to obtain a secondary blanket;
step three: the method comprises the following steps of (1) carrying out a plain dyeing treatment process on a blanket, wherein in the plain dyeing treatment process of the blanket, a secondary blanket is added into a dye vat, the secondary blanket is immersed by a dyeing solution, the secondary blanket and the dyeing solution are continuously stirred in the dyeing process, and after the plain dyeing treatment, the secondary blanket and the dyeing solution are fished out and drained to obtain a tertiary blanket;
step four: in the blanket reduction cleaning process, reduction cleaning is carried out on the blanket for the third time by using reduction cleaning liquid, and the blanket is taken out of the vat after being neutralized and washed by acetic acid and then drained to obtain the blanket for the fourth time;
step five: in the blanket drying and setting process, the blanket is conveyed to a tentering heat setting machine for drying and setting treatment through a primary conveying belt mechanism for four times to obtain a blanket for five times;
step six: in the ironing treatment process of the blanket, the blanket is conveyed to a blanket ironing machine for performing blanket ironing treatment for five times through a secondary conveying belt mechanism to obtain a blanket for six times;
step seven: in the brushing process of the blanket, conveying the blanket for six times to a blanket brushing machine through a three-time conveying belt mechanism for brushing the blanket to obtain a seven-time blanket;
step eight: the processing procedure of cutting that scalds of woollen blanket, the processing procedure of cutting that scalds of woollen blanket carries seven blankets to the woollen blanket through quartic conveyer belt mechanism and scalds the machine of cutting to go on the woollen blanket scalds the processing of cutting to obtain eight blankets:
step nine: in the process of raising the blanket, conveying the blanket for eight times to a blanket raising machine through a five-time conveying belt mechanism for raising the blanket to obtain a blanket for nine times;
step ten: and in the secondary shaping process of the blanket, the shaping agent is atomized and sprayed on the blanket for nine times, and the blanket is dried for the second time.
In the scouring treatment process of the blanket, the formula of scouring liquid is as follows: 0.6/L of sodium silicate, 1.5g/L of sodium carbonate, 1.5g/L of anhydrous sodium sulphate, 1.8g/L of fatty alcohol-polyoxyethylene ether and 0.8g/L of disodium ethylene diamine tetraacetate.
In the scouring treatment process of the blanket, the bath ratio is 1:20, the treatment temperature in the scouring treatment process is 96 ℃, and the treatment time in the scouring treatment process is 45 min.
The formula of the coloring agent in the process of the plain dyeing treatment of the blanket is as follows: 0.06 wt% of disperse dye, 1.1 wt% of dispersing agent, 0.2 wt% of defoaming agent, 1.8 wt% of acetic acid, 1.6 wt% of softening agent and the balance of water, wherein the dyeing bath ratio is 1:10, the dyeing temperature is 90 ℃, and the dyeing time is 40 min.
In the process of the plain dyeing treatment of the blanket, the softening agent is made of a soft sheet, a softening agent WS-3, an antistatic agent and a hydrophilic softening agent in a ratio of 1:5:2: 4.
In the process of reducing and cleaning the blanket, the formula of the reducing and cleaning solution comprises: 2.1g/L of synthetic detergent, 1.3g/L of tea saponin, 12g/L of seaweed meal, 1.5g/L of sodium alginate and the balance of water, wherein in the reduction cleaning process, the bath ratio is 1:25, the reduction cleaning temperature is 52 ℃, and the cleaning time is 31 min.
In the blanket reduction cleaning process, the concentration of an acetic acid solution is 0.5 wt%, after the PH value of the blanket is adjusted by the acetic acid solution, the blanket needs to be softened and smoothed for four times, and the fabric is finished for 3 seconds by a softening and smoothing agent; the softening and smoothing agent comprises lecithin, smoothing agent, tween-80 and water, wherein the content of the lecithin is 2.8 wt%, the content of the smoothing agent is 1.8 wt%, and the content of the tween-80 is 0.8 wt%.
The natural luster finishing process of the blanket is carried out by adopting an SME473H type single-roller secondary natural luster finishing machine, wherein the natural luster finishing temperature is 160 ℃, the cloth speed is 12m/min, the natural luster finishing is carried out twice along the hair, and the reverse luster finishing is carried out twice.
The ironing and shearing process of the blanket comprises front ironing and shearing and back ironing and shearing, wherein the front ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, the back ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, and the reverse ironing and shearing are carried out twice.
The raising machine in the raising treatment process of the blanket is carried out by an MB311E raising machine, the raising times are 4 times, the speed is 18m/min, and the raising amount is 40%.
EXAMPLE III
The invention provides a technical scheme that: the blanket after-finishing process of the triangular lock needle structure comprises the following steps of:
the method comprises the following steps: in the twisting process of the blanket, triangular needle locking processing is carried out on the side line position of the blanket through twisting equipment to obtain a primary blanket;
step two: a scouring treatment process of the blanket, wherein in the scouring treatment process of the blanket, the primary blanket is added into scouring liquid for scouring treatment, and then the primary blanket is fished out and drained after the scouring treatment is finished so as to obtain a secondary blanket;
step three: the method comprises the following steps of (1) carrying out a plain dyeing treatment process on a blanket, wherein in the plain dyeing treatment process of the blanket, a secondary blanket is added into a dye vat, the secondary blanket is immersed by a dyeing solution, the secondary blanket and the dyeing solution are continuously stirred in the dyeing process, and after the plain dyeing treatment, the secondary blanket and the dyeing solution are fished out and drained to obtain a tertiary blanket;
step four: in the blanket reduction cleaning process, reduction cleaning is carried out on the three-time blanket by using reduction cleaning solution, neutralization washing is carried out by using acetic acid, then the three-time blanket is taken out of the cylinder, and then the three-time blanket is drained to obtain a four-time blanket;
step five: in the blanket drying and setting process, the blanket is conveyed to a tentering heat setting machine for drying and setting treatment through a primary conveying belt mechanism for four times to obtain a blanket for five times;
step six: in the ironing treatment process of the blanket, the blanket is conveyed to a blanket ironing machine for performing blanket ironing treatment for five times through a secondary conveying belt mechanism to obtain a blanket for six times;
step seven: in the brushing process of the blanket, conveying the blanket for six times to a blanket brushing machine through a three-time conveying belt mechanism for brushing so as to obtain a seven-time blanket;
step eight: the processing procedure of cutting scalds of woollen blanket, carries seven blanket through quartic conveyer belt mechanism and scalds the processing of cutting to carry out the blanket on the machine of cutting is scalded to the woollen blanket to obtain eight blankets:
step nine: in the process of raising the blanket, conveying the blanket for eight times to a blanket raising machine through a five-time conveying belt mechanism for raising the blanket to obtain a blanket for nine times;
step ten: and in the secondary shaping process of the blanket, the shaping agent is atomized and sprayed on the blanket for nine times, and the blanket is subjected to secondary drying treatment.
In the scouring treatment process of the blanket, the formula of scouring liquid is as follows: 0.6/L of sodium silicate, 1.5g/L of sodium carbonate, 1.5g/L of anhydrous sodium sulphate, 1.8g/L of fatty alcohol-polyoxyethylene ether and 0.8g/L of disodium ethylene diamine tetraacetate.
In the scouring treatment process of the blanket, the bath ratio is 1:20, the treatment temperature in the scouring treatment process is 96 ℃, and the treatment time in the scouring treatment process is 45 min.
The formula of the coloring agent in the process of the plain dyeing treatment of the blanket is as follows: 0.06 wt% of disperse dye, 1.1 wt% of dispersing agent, 0.2 wt% of defoaming agent, 1.8 wt% of acetic acid, 1.8 wt% of softening agent and the balance of water, wherein the dyeing bath ratio is 1:10, the dyeing temperature is 90 ℃, and the dyeing time is 40 min.
In the process of the plain dyeing treatment of the blanket, the softening agent is made of a soft sheet, a softening agent WS-3, an antistatic agent and a hydrophilic softening agent in a ratio of 1:5:2: 4.
In the process of reducing and cleaning the blanket, the formula of the reducing and cleaning solution comprises the following steps: 2.1g/L of synthetic detergent, 1.3g/L of tea saponin, 12g/L of seaweed meal, 1.5g/L of sodium alginate and the balance of water, wherein in the reduction cleaning process, the bath ratio is 1:25, the reduction cleaning temperature is 52 ℃, and the cleaning time is 31 min.
In the process of reduction cleaning of the blanket, the concentration of an acetic acid solution is 0.5 wt%, after the PH value of the blanket is adjusted by the acetic acid solution, the blanket needs to be subjected to softening and smoothing treatment for four times, and the fabric is finished for 3 seconds by the softening and smoothing agent; the softening and smoothing agent comprises lecithin, smoothing agent, tween-80 and water, wherein the content of the lecithin is 2.8 wt%, the content of the smoothing agent is 1.8 wt%, and the content of the tween-80 is 0.8 wt%.
The natural luster finishing process of the blanket is carried out by adopting an SME473H type single-roller secondary natural luster finishing machine, wherein the natural luster finishing temperature is 160 ℃, the cloth speed is 12m/min, the natural luster finishing is carried out twice along the hair, and the reverse luster finishing is carried out twice.
The blanket ironing and shearing process comprises front ironing and shearing and back ironing and shearing, wherein the front ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, the back ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, and the reverse hair ironing and shearing are carried out twice.
The raising machine in the raising process of the blanket is an MB311E raising machine, the raising times are 4 times, the speed is 18m/min, and the raising amount is 40%.
Example four
The invention provides a technical scheme that: the blanket after-finishing process of the triangular lock needle structure comprises the following steps of:
the method comprises the following steps: in the twisting process of the blanket, triangular needle locking processing is carried out on the side line position of the blanket through twisting equipment to obtain a primary blanket;
step two: a blanket boiling-off treatment process, wherein in the blanket boiling-off treatment process, the primary blanket is added into boiling-off liquid for boiling-off treatment, and then after the boiling-off treatment is finished, the primary blanket is fished out and drained to obtain a secondary blanket;
step three: the method comprises the following steps of (1) carrying out a plain dyeing treatment process on a blanket, wherein in the plain dyeing treatment process of the blanket, a secondary blanket is added into a dye vat, the secondary blanket is immersed by a dyeing solution, the secondary blanket and the dyeing solution are continuously stirred in the dyeing process, and after the plain dyeing treatment, the secondary blanket and the dyeing solution are fished out and drained to obtain a tertiary blanket;
step four: in the blanket reduction cleaning process, reduction cleaning is carried out on the three-time blanket by using reduction cleaning solution, neutralization washing is carried out by using acetic acid, then the three-time blanket is taken out of the cylinder, and then the three-time blanket is drained to obtain a four-time blanket;
step five: in the blanket drying and setting process, the blanket is conveyed to a tentering heat setting machine for drying and setting treatment through a primary conveying belt mechanism for four times to obtain a blanket for five times;
step six: a carpet ironing treatment process, wherein in the carpet ironing treatment process, the five times of carpets are conveyed to a carpet ironing machine through a secondary conveying belt mechanism for carpet ironing treatment to obtain six times of carpets;
step seven: in the brushing process of the blanket, conveying the blanket for six times to a blanket brushing machine through a three-time conveying belt mechanism for brushing the blanket to obtain a seven-time blanket;
step eight: the processing procedure of cutting scalds of woollen blanket, carries seven blanket through quartic conveyer belt mechanism and scalds the processing of cutting to carry out the blanket on the machine of cutting is scalded to the woollen blanket to obtain eight blankets:
step nine: in the process of raising the blanket, conveying the blanket for eight times to a blanket raising machine through a five-time conveying belt mechanism for raising the blanket to obtain a nine-time blanket;
step ten: and in the secondary shaping process of the blanket, the shaping agent is atomized and sprayed on the blanket for nine times, and the blanket is subjected to secondary drying treatment.
In the scouring treatment process of the blanket, the formula of scouring liquid is as follows: 0.6 g/L of sodium silicate, 1.5g/L of sodium carbonate, 1.5g/L of anhydrous sodium sulphate, 1.8g/L of fatty alcohol-polyoxyethylene ether and 0.8g/L of disodium ethylene diamine tetraacetate.
In the scouring treatment process of the blanket, the bath ratio is 1:20, the treatment temperature in the scouring treatment process is 96 ℃, and the treatment time in the scouring treatment process is 45 min.
The formula of the coloring agent in the process of the plain dyeing treatment of the blanket is as follows: 0.06 wt% of disperse dye, 1.1 wt% of dispersing agent, 0.2 wt% of defoaming agent, 1.8 wt% of acetic acid, 2 wt% of softening agent and the balance of water, wherein the dyeing bath ratio is 1:10, the dyeing temperature is 90 ℃, and the dyeing time is 40 min.
In the process of the plain dyeing treatment of the blanket, the softening agent is made of a soft sheet, a softening agent WS-3, an antistatic agent and a hydrophilic softening agent in a ratio of 1:5:2: 4.
In the process of reducing and cleaning the blanket, the formula of the reducing and cleaning solution comprises: 2.1g/L of synthetic detergent, 1.3g/L of tea saponin, 12g/L of seaweed meal, 1.5g/L of sodium alginate and the balance of water, wherein in the reduction cleaning process, the bath ratio is 1:25, the reduction cleaning temperature is 52 ℃, and the cleaning time is 31 min.
In the process of reduction cleaning of the blanket, the concentration of an acetic acid solution is 0.5 wt%, after the PH value of the blanket is adjusted by the acetic acid solution, the blanket needs to be subjected to softening and smoothing treatment for four times, and the fabric is finished for 3 seconds by the softening and smoothing agent; the softening and smoothing agent comprises lecithin, smoothing agent, tween-80 and water, wherein the content of the lecithin is 2.8 wt%, the content of the smoothing agent is 1.8 wt%, and the content of the tween-80 is 0.8 wt%.
The finishing process of the blanket is carried out by adopting an SME473H type single-roller secondary finishing machine with the finishing temperature of 160 ℃, the cloth speed of 12m/min, twice finishing along the hair and twice finishing against the hair.
The blanket ironing and shearing process comprises front ironing and shearing and back ironing and shearing, wherein the front ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, the back ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, and the reverse hair ironing and shearing are carried out twice.
The raising machine in the raising process of the blanket is an MB311E raising machine, the raising times are 4 times, the speed is 18m/min, and the raising amount is 40%.
EXAMPLE five
The invention provides a technical scheme that: the blanket after-finishing process of the triangular lock needle structure comprises the following steps of:
the method comprises the following steps: in the twisting process of the blanket, triangular needle locking processing is carried out on the side line position of the blanket through twisting equipment to obtain a primary blanket;
step two: a blanket boiling-off treatment process, wherein in the blanket boiling-off treatment process, the primary blanket is added into boiling-off liquid for boiling-off treatment, and then after the boiling-off treatment is finished, the primary blanket is fished out and drained to obtain a secondary blanket;
step three: the method comprises the following steps of (1) carrying out a plain dyeing treatment process on a blanket, wherein in the plain dyeing treatment process of the blanket, a secondary blanket is added into a dye vat, the secondary blanket is immersed by a dyeing solution, the secondary blanket and the dyeing solution are continuously stirred in the dyeing process, and after the plain dyeing treatment, the secondary blanket and the dyeing solution are fished out and drained to obtain a tertiary blanket;
step four: in the blanket reduction cleaning process, reduction cleaning is carried out on the three-time blanket by using reduction cleaning solution, neutralization washing is carried out by using acetic acid, then the three-time blanket is taken out of the cylinder, and then the three-time blanket is drained to obtain a four-time blanket;
step five: in the blanket drying and setting process, the blanket is conveyed to a tentering heat setting machine for drying and setting treatment through a primary conveying belt mechanism for four times to obtain a blanket for five times;
step six: a carpet ironing treatment process, wherein in the carpet ironing treatment process, the five times of carpets are conveyed to a carpet ironing machine through a secondary conveying belt mechanism for carpet ironing treatment to obtain six times of carpets;
step seven: in the brushing process of the blanket, conveying the blanket for six times to a blanket brushing machine through a three-time conveying belt mechanism for brushing so as to obtain a seven-time blanket;
step eight: the processing procedure of cutting scalds of woollen blanket, carries seven blanket through quartic conveyer belt mechanism and scalds the processing of cutting to carry out the blanket on the machine of cutting is scalded to the woollen blanket to obtain eight blankets:
step nine: in the process of raising the blanket, conveying the blanket for eight times to a blanket raising machine through a five-time conveying belt mechanism for raising the blanket to obtain a blanket for nine times;
step ten: and in the secondary shaping process of the blanket, the shaping agent is atomized and sprayed on the blanket for nine times, and the blanket is subjected to secondary drying treatment.
In the scouring treatment process of the blanket, the formula of the scouring liquid is as follows: 0.6 g/L of sodium silicate, 1.5g/L of sodium carbonate, 1.5g/L of anhydrous sodium sulphate, 1.8g/L of fatty alcohol-polyoxyethylene ether and 0.8g/L of disodium ethylene diamine tetraacetate.
In the scouring treatment process of the blanket, the bath ratio is 1:20, the treatment temperature in the scouring treatment process is 96 ℃, and the treatment time in the scouring treatment process is 45 min.
The formula of the coloring agent in the process of the plain dyeing treatment of the blanket is as follows: 0.06 wt% of disperse dye, 1.1 wt% of dispersing agent, 0.2 wt% of defoaming agent, 1.8 wt% of acetic acid and the balance of water, wherein the dyeing bath ratio is 1:10, the dyeing temperature is 90 ℃, and the dyeing time is 40 min.
In the process of the plain dyeing treatment of the blanket, the softening agent is made of a soft sheet, a softening agent WS-3, an antistatic agent and a hydrophilic softening agent in a ratio of 1:5:2: 4.
In the process of reducing and cleaning the blanket, the formula of the reducing and cleaning solution comprises the following steps: 2.1g/L of synthetic detergent, 1.3g/L of tea saponin, 12g/L of seaweed meal, 1.5g/L of sodium alginate and the balance of water, wherein in the reduction cleaning process, the bath ratio is 1:25, the reduction cleaning temperature is 52 ℃, and the cleaning time is 31 min.
In the process of reduction cleaning of the blanket, the concentration of an acetic acid solution is 0.5 wt%, after the PH value of the blanket is adjusted by the acetic acid solution, the blanket needs to be subjected to softening and smoothing treatment for four times, and the fabric is finished for 3 seconds by the softening and smoothing agent; the softening and smoothing agent comprises lecithin, smoothing agent, tween-80 and water, wherein the content of the lecithin is 2.8 wt%, the content of the smoothing agent is 1.8 wt%, and the content of the tween-80 is 0.8 wt%.
The natural luster finishing process of the blanket is carried out by adopting an SME473H type single-roller secondary natural luster finishing machine, wherein the natural luster finishing temperature is 160 ℃, the cloth speed is 12m/min, the natural luster finishing is carried out twice along the hair, and the reverse luster finishing is carried out twice.
The blanket ironing and shearing process comprises front ironing and shearing and back ironing and shearing, wherein the front ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, the back ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 155 ℃ and the speed of 10m/min, and the reverse hair ironing and shearing are carried out twice.
The raising machine in the raising treatment process of the blanket is carried out by an MB311E raising machine, the raising times are 4 times, the speed is 18m/min, and the raising amount is 40%.
Table one
Through the comparison experiment results of the five groups of embodiments, in the first embodiment, the second embodiment, the third embodiment and the fourth embodiment, as the addition amount of the softening agent is within a certain range, the increase of the softening agent can gradually improve the flexibility of the carpet twisting edge structure, but when the addition amount exceeds a certain peak value, the strength of the carpet twisting edge is reduced, and in the fifth embodiment, as the softening agent is not added into the dyeing agent, the hardness of the carpet is higher, so that the problem of the excessively high hardness of the carpet twisting edge position can be effectively improved due to the addition of the softening agent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The carpet after-finishing process of the triangular lock needle structure is characterized by comprising the following process steps:
the method comprises the following steps: in the twisting process of the blanket, triangular needle locking processing is carried out on the side line position of the blanket through twisting equipment to obtain a primary blanket;
step two: the method comprises the following steps of (1) carrying out scouring treatment on a blanket, wherein in the scouring treatment of the blanket, a primary blanket is added into scouring liquid for scouring treatment, and then the primary blanket is fished out and drained after the scouring treatment is finished, so that a secondary blanket is obtained;
step three: the method comprises the following steps of (1) carrying out a plain dyeing treatment process on a blanket, wherein in the plain dyeing treatment process of the blanket, a secondary blanket is added into a dye vat, the secondary blanket is immersed by a dyeing solution, the secondary blanket and the dyeing solution are continuously stirred in the dyeing process, and after the plain dyeing treatment, the secondary blanket and the dyeing solution are fished out and drained to obtain a tertiary blanket;
step four: a blanket reduction cleaning process, wherein in the blanket reduction cleaning process, a reduction cleaning solution is used for carrying out reduction cleaning on the blanket for the third time, acetic acid is used for carrying out neutralization water cleaning, then the blanket is taken out of the vat, and then the blanket is drained to obtain the blanket for the fourth time;
step five: in the blanket drying and setting process, the blanket is conveyed to a tentering heat setting machine for drying and setting treatment through a primary conveying belt mechanism for four times to obtain a blanket for five times;
step six: in the ironing treatment process of the blanket, the blanket is conveyed to a blanket ironing machine for performing blanket ironing treatment through a secondary conveying belt mechanism for five times, so as to obtain a blanket for six times;
step seven: in the brushing process of the blanket, conveying the blanket for six times to a blanket brushing machine through a three-time conveying belt mechanism for brushing the blanket to obtain a seven-time blanket;
step eight: the processing procedure of cutting that scalds of woollen blanket, the processing procedure of cutting that scalds of woollen blanket is carried seven blankets to the woollen blanket through quartic conveyer belt mechanism and is scalded the machine and carry out the woollen blanket and scald the processing of cutting on to obtain eight blankets:
step nine: in the felt raising process, conveying the felt for eight times to a felt raising machine through a five-time conveying belt mechanism for felt raising treatment to obtain a felt for nine times;
step ten: the secondary setting process of woollen blanket, the secondary setting in-process of woollen blanket is through carrying out the atomizing of setting agent and spraying nine woollen blankets to carry out secondary drying process to it.
2. The carpet finishing process of the triangular lock needle structure according to claim 1, characterized in that: in the scouring treatment process of the blanket, the formula of the scouring liquid is as follows: 0.5-0.7g/L of sodium silicate, 1-2g/L of sodium carbonate, 1-2g/L of anhydrous sodium sulphate, 1-2.5g/L of fatty alcohol-polyoxyethylene ether and 0.5-1g/L of disodium ethylene diamine tetraacetate.
3. The carpet finishing process of the triangular lock needle structure according to claim 2, characterized in that: in the scouring treatment process of the blanket, the bath ratio is 1:20, the treatment temperature in the scouring treatment process is 90-100 ℃, and the treatment time in the scouring treatment process is 40-60 min.
4. The carpet finishing process of the triangular lock needle structure according to claim 1, characterized in that: the formula of the coloring agent in the plain dyeing treatment process of the blanket is as follows: 0.05 to 0.07wt percent of disperse dye, 0.8 to 1.2wt percent of dispersant, 0.1 to 0.3wt percent of defoamer, 1.5 to 2wt percent of acetic acid, 1.4 to 2wt percent of softening agent and the balance of water, wherein the dyeing bath ratio is 1:10, the dyeing temperature is 80 to 100 ℃, and the dyeing time is 30 to 45 min.
5. The carpet finishing process of the triangular lock needle structure according to claim 4, characterized in that: in the process of the plain dyeing treatment of the blanket, the softening agent is made of a soft sheet, a softening agent WS-3, an antistatic agent and a hydrophilic softening agent in a ratio of 1:5:2: 4.
6. The carpet finishing process of the triangular lock needle structure according to claim 1, characterized in that: in the reduction cleaning process of the blanket, the formula of the reduction cleaning solution comprises: 1.5-2.5g/L of synthetic detergent, 1.0-1.5g/L of tea saponin, 10-15g/L of seaweed meal, 1.0-2.0g/L of sodium alginate and the balance of water, wherein the bath ratio is 1:25 in the reduction cleaning process, the reduction cleaning temperature is 50-55 ℃, and the cleaning time is 25-35 min.
7. The carpet after-finishing process of the triangular lock needle structure according to claim 6, characterized in that: in the reduction cleaning process of the blanket, the concentration of an acetic acid solution is 0.5 wt%, after the pH value of the acetic acid solution is adjusted, the blanket needs to be subjected to softening and smoothing treatment for four times, and the fabric is finished for 2-3 seconds by a softening and smoothing agent; the soft smoothing agent comprises lecithin, a smoothing agent, tween-80 and water, wherein the content of the lecithin is 2.5-3 wt%, the content of the smoothing agent is 1.5-2 wt%, and the content of the tween-80 is 0.5-1 wt%.
8. The carpet finishing process of the triangular lock needle structure according to claim 1, characterized in that: the ironing treatment process of the blanket is carried out by adopting an SME473H type single-roller secondary ironing machine, wherein the ironing temperature is 160-170 ℃, the cloth speed is 12-14m/min, and the ironing treatment process comprises two times of smoothing and ironing and two times of reverse smoothing.
9. The carpet finishing process of the triangular lock needle structure according to claim 1, characterized in that: the ironing and shearing process of the blanket comprises front ironing and shearing and back ironing and shearing, wherein the front ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 150-160 ℃ and the speed of 10-12m/min, the back ironing and shearing are carried out by an MB322E type high-speed high-efficiency ironing and shearing machine at the temperature of 150-160 ℃ and the speed of 10-12m/min, and the reverse ironing and shearing are carried out twice.
10. The carpet finishing process of the triangular lock needle structure according to claim 1, characterized in that: the raising machine is carried out by an MB311E raising machine in the raising treatment process of the blanket, the raising times are 4 times, the speed is 18-20m/min, and the raising quantity is 40%.
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| WO2000062652A1 (en) * | 1999-04-20 | 2000-10-26 | Ian Coats Maccoll | Waterproof blanket with integrated storage bag |
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