CN112481788A - Production process of heavy-twist fiber knitted garment - Google Patents
Production process of heavy-twist fiber knitted garment Download PDFInfo
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- CN112481788A CN112481788A CN202011348867.8A CN202011348867A CN112481788A CN 112481788 A CN112481788 A CN 112481788A CN 202011348867 A CN202011348867 A CN 202011348867A CN 112481788 A CN112481788 A CN 112481788A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/30—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/20—Metallic fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Knitting Of Fabric (AREA)
Abstract
The invention relates to the technical field of garment production processes, and discloses a production process of heavy-twist fiber knitted garments, which comprises the following steps: (1) the following processes: manufacturing strong twisted fibers; (2) the textile technology comprises the following steps: weaving the strong-twist fibers into cloth on a flat knitting machine; (3) the cutting process comprises the following steps: cutting the cloth into cloth pieces for clothing production: (4) the sewing process comprises the following steps: sewing the cloth pieces into the clothes by a sewing machine: (5) refining and dyeing process: coloring the clothes: (6) the cleaning and drying process comprises the following steps: and (5) washing and drying the clothes. According to the production process of the heavy-twist fiber knitted garment, the silver ion fibers are spirally wound on the outer surface of the polyester fibers, so that the tensile strength of the fabric is improved, and the fabric supported by the polyester fibers and cotton threads in an interweaving mode has the advantages of being various in design and color, firm and firm in scratch, easy to wash and dry, free of ironing, good in washing and wearing performance. It is suitable for shirt, coat, children's dress, indoor decorative fabric and carpet.
Description
Technical Field
The invention relates to the technical field of garment production processes, in particular to a production process of heavy-twist fiber knitted garments.
Background
The knitted garment is soft in texture, good in moisture absorption and breathability, and excellent in elasticity and extensibility, and can meet the requirements for bending and stretching of all parts of a human body when the knitted garment is worn. The wearer feels comfortable, fit, and unrestrained, and can fully represent the body curve. Nowadays knitted garments play an increasingly important role on a fashion stage.
The yarn of the existing knitted garment is still deficient in physical and mechanical properties such as strength, elasticity, luster, hand feeling and the like, just as the utility model patent with the patent number 201020504404.1 applied by Shenpekoh, the application date is 2010.08.25, the publication date is 2011.04.06, the publication number is CN201785592U, and the name is knitted garment.
Compared with traditional clothes, the knitted clothes have multiple advantages, but the knitted clothes are the same as ordinary clothes in physical and mechanical properties such as elasticity, luster and hand feeling, are quite lacking, are ordinary in appearance and have no new idea, and are not ideal in coloring effect when being used, so that the clothes are dull in style and not beneficial to sale, clothes cloth usually adopts cotton threads, the stretch-resistant strength is poor, the knitted clothes are very easy to tear, the phenomenon of cotton shrinkage is easy to occur after multiple times of washing, the knitted clothes are worn for a long time, bacteria are easy to breed, and the health of a user is harmful.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a production process of heavy twist fiber knitted clothing, which solves the problems that the physical and mechanical properties such as elasticity, luster, hand feeling and the like are the same as those of common clothing, the clothing is common in appearance and free of novelty, the coloring effect is not ideal when the clothing is used, the style of the clothing is dull, the clothing is not favorable for sale, the clothing cloth is usually made of cotton threads, the tensile strength is poor, the clothing cloth is very easy to tear, the phenomenon of cotton shrinkage is easy to occur after multiple times of washing, the clothing is worn for a long time, bacteria are easy to breed, and the body health of a user is harmful.
The invention provides the following technical scheme: a production process of heavy twist fiber knitted clothes comprises the following steps:
(1) the following processes: manufacturing strong twisted fibers;
(2) the textile technology comprises the following steps: weaving the strong-twist fibers into cloth on a flat knitting machine;
(3) the cutting process comprises the following steps: cutting the cloth into cloth pieces for clothing production:
(4) the sewing process comprises the following steps: sewing the cloth pieces into the clothes by a sewing machine:
(5) refining and dyeing process: coloring the clothes:
(6) the cleaning and drying process comprises the following steps: and (5) washing and drying the clothes.
Further, the over-twisted fiber is composed of silver ion fiber, cotton thread and polyester fiber, and the proportion of the silver ion fiber to the cotton thread is 25%: 50%: 25 percent, and twisting to manufacture the strong twist fiber required by weaving; the twist of the produced strong-twist fiber exceeds 1800T/cm, and the silver ion fiber, the cotton thread and the polyester fiber rotate 360 degrees around the axis to form one twist.
The cloth woven by the silver ion fibers has the effects of adjusting body temperature, sterilizing and deodorizing through silver when the cloth is used, and achieves the effects of being warm in winter and cool in summer, being capable of being worn by being attached to a user, being directly washed, sterilizing and deodorizing, being light, thin, soft, breathable, washing-resistant, excellent in shielding property and wide in application field. Can meet the electromagnetic protection requirements of industries such as electronic and electric power operation protection, communication, war industry, aerospace, medical appliances and the like.
Through twisting treatment, the physical and mechanical properties of the yarn, such as strength, elasticity, luster, hand feeling and the like, can be enhanced due to twisting, and the yarn twisting is realized by the fiber structure, so that the defects of the knitted garment on the physical and mechanical properties can be greatly improved. Twist with twist degree over 1800T/cm is called heavy twist, knitted clothes made of common twisted fibers have no unique appearance, and knitted clothes made of heavy twist fibers have unique twisting effect, are distinctive after being worn and are fresh and new.
Further, the silver ion fibers are spirally wound on the outer surface of the polyester fibers to form warp threads, the cotton threads are weft threads, double-core shuttle nozzles are adopted for feeding, the weft plain stitch fabric is woven on a flat knitting machine, the warp density of the fabric is 520 pieces/10 cm, and the weft density of the fabric is 390 pieces/10 cm.
The silver ion fiber is spirally wound on the outer surface of the polyester fiber, so that the tensile strength of the cloth is improved, and the polyester fiber and cotton thread interwoven and supported cloth has the advantages of various colors, firmness, strong scratch, easiness in washing and drying, no-iron and good washing and wearing performance. It is suitable for shirt, coat, children's dress, indoor decorative fabric and carpet.
Further, the refining and dyeing process (5) comprises the following steps:
s1, treating the clothes obtained in the step (4) in a refining liquid with the concentration of 0.5-1.5 g/L at the temperature of 35-70 ℃ for 20-40 min, wherein the bath ratio is 1: 10-50, and the pH value is controlled to be 6 +/-1;
s2, firstly, putting clothes into a cylinder at 25 ℃ for soaking and stirring for 8min, and then heating to 35-70 ℃ at the speed of 1 ℃/min;
s3, adding 2% (o.w.f.) of dissolved acid dye, preserving heat for 13min, heating to 90-100 ℃ at the speed of 2 ℃/min, and preserving heat for 50 min;
s4, cooling to 50-70 ℃ at the speed of 2 ℃/min.
After the refining, the clothes are good in coloring effect and bright in color, and can be colored in different colors, so that the attractiveness of the clothes is improved.
Further, the cleaning and drying process comprises the following steps:
s5, dehydrating and washing the dyed clothes; simultaneously, fulling treatment is carried out, and 1-3 wt% of detergent and 1-2 wt% of softener are adopted for treatment for 10-20 minutes at 35-40 ℃, and the bath ratio is 1: 30;
s6, drying: putting the clothes processed by the S4 into a dryer to be dried for 30-50 minutes at the temperature of 80-100 ℃;
and S7, ironing and shaping the dried clothes.
Further, the refining liquid is composed of fatty alcohol-polyoxyethylene ether, soda ash and soap, and the ratio of the fatty alcohol-polyoxyethylene ether to the soda ash to the soap is 1:2: 1.
Further, the softening agent is one or more of a diamino silicone softening agent, an anionic amino silicone softening agent and a low-yellowing amino silicone softening agent.
Further, the clothes are ironed by a steam iron, wherein the ironing temperature is 120 +/-10 ℃ and the ironing time is 3-5 minutes, the iron is not in contact with the surface of the clothes during ironing, only saturated steam is sprayed on the surface of the clothes and is 1cm +/-0.5 cm away from the surface of the fabric, and heating, moistening and pressurizing work are simultaneously completed.
Compared with the prior art, the invention provides a production process of heavy twist fiber knitted clothing, which has the following beneficial effects:
the production process of the heavy-twist fiber knitted garment has the advantages that the cloth woven by the silver ion fibers, the cotton threads and the polyester fibers has the effects of adjusting body temperature, sterilizing and deodorizing through silver when the heavy-twist fiber knitted garment is used, the effects of being warm in winter and cool in summer, capable of being worn by people in a body-attached mode, directly washed by water, sterilized and deodorized, light, thin, soft, breathable, washing-resistant, excellent in shielding performance and wide in application field are achieved. Can meet the electromagnetic protection requirements of industries such as electronic and electric power operation protection, communication, war industry, aerospace, medical appliances and the like.
According to the production process of the heavy-twist fiber knitted garment, the silver ion fibers are spirally wound on the outer surface of the polyester fibers, so that the tensile strength of the fabric is improved, and the fabric supported by the polyester fibers and cotton threads in an interweaving mode has the advantages of being various in design and color, firm and firm in scratch, easy to wash and dry, free of ironing, good in washing and wearing performance. It is suitable for shirt, coat, children's dress, indoor decorative fabric and carpet.
This production technology of heavy twist fiber knitting clothing, through refining earlier before the dyeing, through refining the back, cooperate with the cloth that polyester fiber and cotton thread interweave support, it is effectual to play the clothes to color, and bright in color can use the processing of coloring of different colours, has improved the effect of the aesthetic property of clothes.
The production process of the heavy-twist fiber knitted garment is characterized in that twisting treatment is carried out, physical and mechanical properties such as strength, elasticity, gloss, handfeel and the like of yarns can be enhanced due to twisting, and yarn twisting is realized by a fiber structure, so that the defects of the knitted garment on the physical and mechanical properties can be greatly improved. Twist with twist degree over 1800T/cm is called heavy twist, knitted clothes made of common twisted fibers have no unique appearance, and knitted clothes made of heavy twist fibers have unique twisting effect, are distinctive after being worn and are fresh and new.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: a production process of heavy twist fiber knitted clothes comprises the following steps:
(1) the following processes: manufacturing strong twisted fibers;
(2) the textile technology comprises the following steps: weaving the strong-twist fibers into cloth on a flat knitting machine;
(3) the cutting process comprises the following steps: cutting the cloth into cloth pieces for clothing production:
(4) the sewing process comprises the following steps: sewing the cloth pieces into the clothes by a sewing machine:
(5) refining and dyeing process: coloring the clothes:
(6) the cleaning and drying process comprises the following steps: and (5) washing and drying the clothes.
Further, the over-twisted fiber is composed of silver ion fiber, cotton thread and polyester fiber, and the proportion of the silver ion fiber to the cotton thread is 25%: 50%: 25 percent, and twisting to manufacture the strong twist fiber required by weaving; the twist of the produced strong-twist fiber exceeds 1800T/cm, and the silver ion fiber, the cotton thread and the polyester fiber rotate 360 degrees around the axis to form one twist.
Further, the silver ion fibers are spirally wound on the outer surface of the polyester fibers to form warp threads, the cotton threads are weft threads, double-core shuttle nozzles are adopted for feeding, the weft plain stitch fabric is woven on a flat knitting machine, the warp density of the fabric is 520 pieces/10 cm, and the weft density of the fabric is 390 pieces/10 cm.
Further, the refining and dyeing process (5) comprises the following steps:
s1, treating the clothes obtained in the step (4) in a refined liquid with the concentration of 1g/L for 30min at the temperature of 50 ℃, wherein the bath ratio is 1: 30, and the pH value is controlled at 6;
s2, firstly, putting clothes into a cylinder at 25 ℃ for soaking and stirring for 8min, and then heating to 50 ℃ at the speed of 1 ℃/min;
s3, adding 2% (o.w.f.) of dissolved acid dye, preserving heat for 13min, heating to 95 ℃ at the speed of 2 ℃/min, and preserving heat for 50 min;
s4, and cooling to 60 ℃ at the speed of 2 ℃/min.
Further, the cleaning and drying process comprises the following steps:
s5, dehydrating and washing the dyed clothes; simultaneously, fulling treatment is carried out, wherein a detergent with the weight percentage of 2% and a softening agent with the weight percentage of 1-2% are adopted for treatment for 15 minutes at 37.5 ℃, and the bath ratio is 1: 30;
s6, drying: putting the clothes processed by the S4 into a dryer for drying for 40 minutes at 90 ℃;
and S7, ironing and shaping the dried clothes.
Further, the refining liquid is composed of fatty alcohol-polyoxyethylene ether, soda ash and soap, and the ratio of the fatty alcohol-polyoxyethylene ether to the soda ash to the soap is 1:2: 1.
Further, the softening agent is one or more of a diamino silicone softening agent, an anionic amino silicone softening agent and a low-yellowing amino silicone softening agent.
Further, the clothes are ironed by a steam iron, wherein the ironing temperature is 120 ℃ and the ironing time is 3-5 minutes, the iron is not in contact with the surface of the clothes during ironing, only saturated steam is sprayed on the surface of the clothes and is 1cm away from the surface of the fabric, and meanwhile, heating, moistening and pressurizing work is completed.
Example two: a production process of heavy twist fiber knitted clothes comprises the following steps:
(1) the following processes: manufacturing strong twisted fibers;
(2) the textile technology comprises the following steps: weaving the strong-twist fibers into cloth on a flat knitting machine;
(3) the cutting process comprises the following steps: cutting the cloth into cloth pieces for clothing production:
(4) the sewing process comprises the following steps: sewing the cloth pieces into the clothes by a sewing machine:
(5) refining and dyeing process: coloring the clothes:
(6) the cleaning and drying process comprises the following steps: and (5) washing and drying the clothes.
Further, the over-twisted fiber is composed of silver ion fiber, cotton thread and polyester fiber, and the proportion of the silver ion fiber to the cotton thread is 25%: 50%: 25 percent, and twisting to manufacture the strong twist fiber required by weaving; the twist of the produced strong-twist fiber exceeds 1800T/cm, and the silver ion fiber, the cotton thread and the polyester fiber rotate 360 degrees around the axis to form one twist.
Further, the silver ion fibers are spirally wound on the outer surface of the polyester fibers to form warp threads, the cotton threads are weft threads, double-core shuttle nozzles are adopted for feeding, the weft plain stitch fabric is woven on a flat knitting machine, the warp density of the fabric is 520 pieces/10 cm, and the weft density of the fabric is 390 pieces/10 cm.
Further, the refining and dyeing process (5) comprises the following steps:
s1, treating the clothes obtained in the step (4) in a refined liquid with the concentration of 0.5g/L for 20min at the temperature of 35 ℃, wherein the bath ratio is 1: 10, and the pH value is controlled to be 5;
s2, firstly, putting clothes into a cylinder at 25 ℃ for soaking and stirring for 8min, and then heating to 35 ℃ at the speed of 1 ℃/min;
s3, adding 2% (o.w.f.) of dissolved acid dye, preserving heat for 13min, heating to 90 ℃ at the speed of 2 ℃/min, and preserving heat for 50 min;
s4, and cooling to 50 ℃ at the speed of 2 ℃/min.
Further, the cleaning and drying process comprises the following steps:
s5, dehydrating and washing the dyed clothes; simultaneously, fulling treatment is carried out, 1-3 wt% of detergent and 1 wt% of softening agent are adopted for treatment for 10 minutes at 35 ℃, and the bath ratio is 1: 30;
s6, drying: putting the clothes processed by the S4 into a dryer to be dried for 30 minutes at the temperature of 80 ℃;
and S7, ironing and shaping the dried clothes.
Further, the refining liquid is composed of fatty alcohol-polyoxyethylene ether, soda ash and soap, and the ratio of the fatty alcohol-polyoxyethylene ether to the soda ash to the soap is 1:2: 1.
Further, the softening agent is one or more of a diamino silicone softening agent, an anionic amino silicone softening agent and a low-yellowing amino silicone softening agent.
Further, the clothes are ironed by a steam iron, wherein the ironing temperature is 110 ℃ C, the ironing time is 3 minutes, the iron does not contact the surface of the clothes during ironing, only sprays saturated steam on the surface of the clothes, the distance between the saturated steam and the surface of the fabric is 0.5cm, and meanwhile, heating, moistening and pressurizing work is completed.
Example three: a production process of heavy twist fiber knitted clothes comprises the following steps:
(1) the following processes: manufacturing strong twisted fibers;
(2) the textile technology comprises the following steps: weaving the strong-twist fibers into cloth on a flat knitting machine;
(3) the cutting process comprises the following steps: cutting the cloth into cloth pieces for clothing production:
(4) the sewing process comprises the following steps: sewing the cloth pieces into the clothes by a sewing machine:
(5) refining and dyeing process: coloring the clothes:
(6) the cleaning and drying process comprises the following steps: and (5) washing and drying the clothes.
Further, the over-twisted fiber is composed of silver ion fiber, cotton thread and polyester fiber, and the proportion of the silver ion fiber to the cotton thread is 25%: 50%: 25 percent, and twisting to manufacture the strong twist fiber required by weaving; the twist of the produced strong-twist fiber exceeds 1800T/cm, and the silver ion fiber, the cotton thread and the polyester fiber rotate 360 degrees around the axis to form one twist.
Further, the silver ion fibers are spirally wound on the outer surface of the polyester fibers to form warp threads, the cotton threads are weft threads, double-core shuttle nozzles are adopted for feeding, the weft plain stitch fabric is woven on a flat knitting machine, the warp density of the fabric is 520 pieces/10 cm, and the weft density of the fabric is 390 pieces/10 cm.
Further, the refining and dyeing process (5) comprises the following steps:
s1, treating the clothes obtained in the step (4) in a refined liquid with the concentration of 1.5g/L for 40min at the temperature of 70 ℃, wherein the bath ratio is 1: 50, and the pH value is controlled to be 7;
s2, firstly, putting clothes into a cylinder at 25 ℃ for soaking and stirring for 8min, and then heating to 70 ℃ at the speed of 1 ℃/min;
s3, adding 2 percent (o.w.f.) of dissolved acid dye, preserving heat for 13min, heating to 100 ℃ at the speed of 2 ℃/min, and preserving heat for 50 min;
s4, and cooling to 70 ℃ at the speed of 2 ℃/min.
Further, the cleaning and drying process comprises the following steps:
s5, dehydrating and washing the dyed clothes; simultaneously, fulling treatment is carried out, and a detergent with the weight percentage of 3 percent and a softening agent with the weight percentage of 2 percent are adopted for treating for 20 minutes at 40 ℃, and the bath ratio is 1: 30;
s6, drying: putting the clothes processed by the S4 into a dryer to be dried for 50 minutes at 100 ℃;
and S7, ironing and shaping the dried clothes.
Further, the refining liquid is composed of fatty alcohol-polyoxyethylene ether, soda ash and soap, and the ratio of the fatty alcohol-polyoxyethylene ether to the soda ash to the soap is 1:2: 1.
Further, the softening agent is one or more of a diamino silicone softening agent, an anionic amino silicone softening agent and a low-yellowing amino silicone softening agent.
Further, the clothes are ironed by a steam iron, wherein the ironing temperature is 130 ℃, the ironing time is 3 minutes, the iron does not contact the surface of the clothes during ironing, only saturated steam is sprayed on the surface of the clothes, the distance between the saturated steam and the surface of the fabric is 1.5cm, and meanwhile, heating, moistening and pressurizing work is completed.
The invention has the beneficial effects that:
the production process of the heavy-twist fiber knitted garment has the advantages that the cloth woven by the silver ion fibers, the cotton threads and the polyester fibers has the effects of adjusting body temperature, sterilizing and deodorizing through silver when the heavy-twist fiber knitted garment is used, the effects of being warm in winter and cool in summer, capable of being worn by people in a body-attached mode, directly washed by water, sterilized and deodorized, light, thin, soft, breathable, washing-resistant, excellent in shielding performance and wide in application field are achieved. Can meet the electromagnetic protection requirements of industries such as electronic and electric power operation protection, communication, war industry, aerospace, medical appliances and the like.
According to the production process of the heavy-twist fiber knitted garment, the silver ion fibers are spirally wound on the outer surface of the polyester fibers, so that the tensile strength of the fabric is improved, and the fabric supported by the polyester fibers and cotton threads in an interweaving mode has the advantages of being various in design and color, firm and firm in scratch, easy to wash and dry, free of ironing, good in washing and wearing performance. It is suitable for shirt, coat, children's dress, indoor decorative fabric and carpet.
This production technology of heavy twist fiber knitting clothing, through refining earlier before the dyeing, through refining the back, cooperate with the cloth that polyester fiber and cotton thread interweave support, it is effectual to play the clothes to color, and bright in color can use the processing of coloring of different colours, has improved the effect of the aesthetic property of clothes.
The production process of the heavy-twist fiber knitted garment is characterized in that twisting treatment is carried out, physical and mechanical properties such as strength, elasticity, gloss, handfeel and the like of yarns can be enhanced due to twisting, and yarn twisting is realized by a fiber structure, so that the defects of the knitted garment on the physical and mechanical properties can be greatly improved. Twist with twist degree over 1800T/cm is called heavy twist, knitted clothes made of common twisted fibers have no unique appearance, and knitted clothes made of heavy twist fibers have unique twisting effect, are distinctive after being worn and are fresh and new.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A production process of heavy twist fiber knitted clothes is characterized by comprising the following steps:
(1) the following processes: manufacturing strong twisted fibers;
(2) the textile technology comprises the following steps: weaving the strong-twist fibers into cloth on a flat knitting machine;
(3) the cutting process comprises the following steps: cutting the cloth into cloth pieces for clothing production:
(4) the sewing process comprises the following steps: sewing the cloth pieces into the clothes by a sewing machine:
(5) refining and dyeing process: coloring the clothes:
(6) the cleaning and drying process comprises the following steps: and (5) washing and drying the clothes.
2. The production process of the over-twisted fiber knitted garment according to claim 1, wherein the over-twisted fiber consists of silver ion fiber, cotton thread and polyester fiber, and the proportion of the silver ion fiber, the cotton thread and the polyester fiber is 25%: 50%: 25 percent, and twisting to manufacture the strong twist fiber required by weaving; the twist of the produced strong-twist fiber exceeds 1800T/cm, and the silver ion fiber, the cotton thread and the polyester fiber rotate 360 degrees around the axis to form one twist.
3. The production process of the heavy-twist fiber knitted garment according to claim 2, wherein the silver ion fibers are spirally wound on the outer surface of the polyester fibers to form warp threads, the cotton threads are weft threads, the double-core shuttle nozzle is adopted for feeding, a weft plain stitch fabric is woven on a flat knitting machine, the warp density of the fabric is 520 pieces/10 cm, and the weft density of the fabric is 390 pieces/10 cm.
4. The process for producing a knitted garment with heavy twisted fibers according to claim 3, wherein the (5) refining and dyeing process comprises the following steps:
s1, treating the clothes obtained in the step (4) in a refining liquid with the concentration of 0.5-1.5 g/L at the temperature of 35-70 ℃ for 20-40 min, wherein the bath ratio is 1: 10-50, and the pH value is controlled to be 6 +/-1;
s2, firstly, putting clothes into a cylinder at 25 ℃ for soaking and stirring for 8min, and then heating to 35-70 ℃ at the speed of 1 ℃/min;
s3, adding 2% (o.w.f.) of dissolved acid dye, preserving heat for 13min, heating to 90-100 ℃ at the speed of 2 ℃/min, and preserving heat for 50 min;
s4, cooling to 50-70 ℃ at the speed of 2 ℃/min.
5. The production process of the over-twisted fiber knitted garment according to claim 4, wherein the cleaning and drying process comprises the following steps:
s5, dehydrating and washing the dyed clothes; simultaneously, fulling treatment is carried out, and 1-3 wt% of detergent and 1-2 wt% of softener are adopted for treatment for 10-20 minutes at 35-40 ℃, and the bath ratio is 1: 30;
s6, drying: putting the clothes processed by the S4 into a dryer to be dried for 30-50 minutes at the temperature of 80-100 ℃;
and S7, ironing and shaping the dried clothes.
6. The production process of the over-twisted fiber knitted garment according to claim 4, wherein the refining liquid is composed of fatty alcohol-polyoxyethylene ether, soda ash and soap in a ratio of 1:2: 1.
7. The production process of the hard twisted fiber knitted garment, according to the claim 5, characterized in that the softening agent is one or more of a diamino silicone softening agent, an anionic amino silicone softening agent and a low yellowing amino silicone softening agent.
8. The process for producing a knitted garment with heavily twisted fibers according to claim 5, wherein the garment is ironed by a steam iron at 120 ℃ ± 10 ℃ for 3-5 minutes, and the steam iron sprays saturated steam only on the surface of the garment at a distance of 1cm ± 0.5cm from the surface of the garment while heating, moistening and pressurizing are performed.
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