CN111172666A - Preparation method of rabbit hair velvet fiber-like fabric - Google Patents
Preparation method of rabbit hair velvet fiber-like fabric Download PDFInfo
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- CN111172666A CN111172666A CN201911377333.5A CN201911377333A CN111172666A CN 111172666 A CN111172666 A CN 111172666A CN 201911377333 A CN201911377333 A CN 201911377333A CN 111172666 A CN111172666 A CN 111172666A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Abstract
The invention relates to a preparation method of an imitated rabbit hair velvet fiber fabric, which comprises the following steps: (1) weaving: selecting one of the amino modified fullerene doped polyester composite fiber and the modified alginic acid fiber as a pile yarn and the other as a bottom yarn, and knitting the pile yarn and the bottom yarn into a dough blank on a double-needle bed warp knitting machine according to a set needle-moving process; (2) slitting: performing slitting treatment on the dough blank woven in the step (1) on a slitting machine; (3) pretreatment: carrying out white blank carding, ironing and pre-setting process treatment on the fabric blank subjected to slitting in the step (2); (4) dyeing: placing the fabric blank pretreated in the step (3) in an overflow dyeing machine for dyeing, and cleaning and reducing after dyeing; (5) and (3) after finishing: comprises the steps of softening, cloth tidying, hot air treatment of plush, napping, combing, polishing and shearing. The preparation method is simple and feasible, and the prepared fabric is not easy to lose hair through reasonable raw material selection and surface yarn and bottom yarn process needle-moving process design.
Description
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a preparation method of a rabbit hair velvet fiber-like fabric.
Background
With the overall improvement of living standard and the enhancement of environmental protection consciousness, consumers put forward the requirements of individuation, diversification, functionalization, comfort, safety and no public nuisance to textiles. The garment fabric is a common textile, so that people pay more attention to the garment fabric, and higher requirements are provided for comfort, health and safety of the garment fabric. Animal wool fabrics, such as wool, mohair or alpaca and other wool fabrics, have the characteristics of soft hand feeling, super warmth retention, fashion and the like, and are popular with consumers. However, because animal hair is expensive, only expensive clothes can be made. In addition, animal protection, animal killing, and the use of animal fur for making clothes, accessories, shoes, etc. are currently being called for in both the international and domestic markets, resulting in an extremely high demand for alternatives to animal fur in the market.
Rabbit wool fiber is a common animal wool fiber, is one of natural fibers, has the characteristics of fluffiness, whiteness, lightness, smoothness and good heat preservation, is a precious animal fiber, and is known as 'green soft gold'. However, due to the material cost of the rabbit hair fiber and the consideration of environmental protection, the imitated rabbit hair fiber gradually occupies a larger space in the market and gradually replaces the rabbit hair fiber to a certain extent, and the market has higher requirements on the simulation and functionality of the imitated rabbit hair fiber product. The rabbit hair fiber fabrics appearing in the current market are generally weft-knitted, have poor style and effect, do not have the upright feeling of animal hair, are easy to fall hair after being washed and can not meet the requirements of consumers.
The Chinese patent with the application number of 201611260360.0 discloses an imitated rabbit hair velvet fiber fabric which is a warp knitted fabric and comprises a bottom layer and a velvet layer, wherein the fabric is formed by knitting a face yarn, a middle yarn and a bottom yarn on a double-needle bed warp knitting machine in a running manner; the bottom layer is formed by weaving polyester low-stretch yarns and accounts for 20-40% of the weight of the fabric; the velvet layer is woven on the bottom layer and is formed by warp knitting polyester super-dull flat yarns, and the weight of the velvet layer is 60-80% of that of the fabric. The rabbit fur-like fiber fabric is simple in structure and novel in design, and through reasonable raw material fiber selection and needle moving process design of the middle silks and the bottom silks, the fabric is not prone to hair falling, excellent upright feeling and fluffy degree are given to the fluff layer of the fabric, and quality of the animal fur-like fabric is improved. However, the effects of the rabbit hair velvet fiber-like fabric such as fineness of the velvet surface, smoothness of hand feeling, high simulation effect, antibacterial property and the like need to be further improved.
Therefore, a need exists for a rabbit hair velvet fiber-like fabric which can be widely applied to products such as clothes, home textiles, toys and the like, and has the advantages of fine velvet surface, soft and smooth hand feeling, high simulation effect and antibacterial effect.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a preparation method of a rabbit hair velvet fiber-like fabric.
In order to achieve the purpose, the invention adopts the technical scheme that: a preparation method of a rabbit hair velvet fiber-like fabric comprises the following steps:
(1) weaving: selecting one of 75D-300D full-dull and super-dull flat polyester yarns, amino modified fullerene doped polyester composite fibers and modified alginic acid fibers as a pile yarn and the other as a bottom yarn; knitting a dough blank on a double-needle bed warp knitting machine according to a set needle-moving process;
(2) slitting: performing slitting treatment on the dough blank woven in the step (1) on a slitting machine;
(3) pretreatment: carrying out white blank carding, ironing and pre-setting process treatment on the fabric blank subjected to slitting in the step (2);
(4) dyeing: placing the fabric blank pretreated in the step (3) in an overflow dyeing machine for dyeing, and cleaning and reducing after dyeing;
(5) and (3) after finishing: comprises the steps of softening, cloth tidying, hot air treatment of plush, napping, combing, polishing and shearing.
Further, in the step (1), the needle moving process comprises the following steps: wool, 1-0//; bottom filament, 4-3/3-0/0-1/1-4//.
In a preferred embodiment of the invention, in the step (1), the pile yarns are 75D-300D polyester full-dull or semi-dull flat polyester yarns.
In a preferred embodiment of the present invention, in the step (4), the dyeing process conditions are as follows: the bath ratio is 1 (8-10); the temperature is 138-145 ℃, the time is 30-45 min, and the pH value of the dye solution is 5-6; the formula comprises the following components: 1-3 (OWF) percent of disperse dye, 1.3-1.6 g/L of high-temperature leveling agent, 0.5-1.2 g/L of softening agent and 0.7-1.3 g/L of pH regulator.
In a preferred embodiment of the present invention, in the step (5), the height of the plush air heater is 2 to 25mm, and the angles of the 4 blowing nozzles are 20 to 45 °, 60 to 85 °, 100 to 125 °, and 140 to 165 °, respectively.
In a preferred embodiment of the present invention, in the step (5), the height of the carding machine is 1-4 mm, and the carding angle is 80-120 °; the combing speed is 8-20 m/s.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: the preparation method of the rabbit hair wool-like fiber fabric is simple and feasible, and by reasonable raw material selection and surface silk and bottom silk process needle moving process design, the prepared fabric is not easy to lose hair, the fluff layer of the fabric is endowed with excellent upright feeling and fluffy degree, and the quality of the animal skin wool-like fabric is improved; the prepared rabbit hair velvet fiber-like fabric can be used for preparing high-grade products, and has high economic value and social value.
Detailed Description
The invention relates to a preparation method of an imitated rabbit hair velvet fiber fabric, which comprises the following steps: (1) weaving: selecting one of 75D-300D full-dull and super-dull flat polyester yarns, amino modified fullerene doped polyester composite fibers and modified alginic acid fibers as a pile yarn and the other as a bottom yarn; knitting a dough blank on a double-needle bed warp knitting machine according to a set needle-moving process; (2) slitting: performing slitting treatment on the dough blank woven in the step (1) on a slitting machine; (3) pretreatment: carrying out white blank carding, ironing and pre-setting process treatment on the fabric blank subjected to slitting in the step (2); (4) dyeing: placing the fabric blank pretreated in the step (3) in an overflow dyeing machine for dyeing, and cleaning and reducing after dyeing; (5) and (3) after finishing: comprises the steps of softening, cloth tidying, hot air treatment of plush, napping, combing, polishing and shearing. The preparation method is simple and feasible, and the reasonable raw material selection and surface yarn and bottom yarn process needle-moving process design ensures that the prepared fabric is not easy to lose hair, endows the fluff layer of the fabric with excellent upright feeling and fluffy degree, and improves the quality of the animal fur-like fabric; the prepared rabbit hair velvet fiber-like fabric can be used for preparing high-grade products, and has high economic value and social value.
Further, in the step (1), the needle moving process comprises the following steps: wool, 1-0//; bottom filament, 4-3/3-0/0-1/1-4//. In a preferred embodiment of the invention, in the step (1), the velvet yarns are 75D-300D polyester full-dull or semi-dull flat polyester yarns; the yarn count of the amino modified fullerene doped polyester composite fiber is 20-40S; the titer of the modified alginic acid fiber is 30-40D. In a preferred embodiment of the present invention, in the step (4), the dyeing process conditions are as follows: the bath ratio is 1 (8-10); the temperature is 138-145 ℃, the time is 30-45 min, and the pH value of the dye solution is 5-6; the formula comprises the following components: 1-3 (OWF) percent of disperse dye, 1.3-1.6 g/L of high-temperature leveling agent, 0.5-1.2 g/L of softening agent and 0.7-1.3 g/L of pH regulator. In a preferred embodiment of the present invention, in the step (5), the height of the plush air heater is 2 to 25mm, and the angles of the 4 blowing nozzles are 20 to 45 °, 60 to 85 °, 100 to 125 °, and 140 to 165 °, respectively. In a preferred embodiment of the present invention, in the step (5), the height of the carding machine is 1-4 mm, and the carding angle is 80-120 °; the combing speed is 8-20 m/s.
The invention will be further described with reference to specific examples, but the scope of protection of the invention is not limited thereto:
example 1
The example provides a rabbit hair velvet fiber-like fabric which comprises a velvet yarn tissue and a bottom yarn tissue, and is formed by knitting the velvet yarn and the bottom yarn in a double-needle bed warp knitting machine; the bottom silk tissue accounts for 30% of the fabric by mass, the down silk forming the down silk tissue is 75D-300D terylene full dull or semi dull flat, and the bottom silk forming the bottom silk tissue is 75D FDY;
the preparation method of the rabbit hair velvet fiber fabric comprises the following steps:
(1) weaving: selecting one of 75D-300D full-dull or super-dull flat polyester yarns as a pile yarn and 75D FDY as a bottom yarn, and knitting the pile yarn and the bottom yarn into a surface blank on a double-needle bed warp knitting machine according to a set needle-moving process;
(2) slitting: performing slitting treatment on the dough blank woven in the step (1) on a slitting machine;
(3) pretreatment: carrying out white blank carding, ironing and pre-setting process treatment on the fabric blank subjected to slitting in the step (2);
(4) dyeing: placing the fabric blank pretreated in the step (3) in an overflow dyeing machine for dyeing, and cleaning and reducing after dyeing;
(5) and (3) after finishing: comprises the steps of softening, cloth tidying, hot air treatment of plush, napping, combing, polishing and shearing.
Example 2
The example provides a rabbit hair velvet fiber-like fabric which comprises a velvet yarn tissue and a bottom yarn tissue, and is formed by knitting the velvet yarn and the bottom yarn in a double-needle bed warp knitting machine; the bottom silk tissue accounts for 30% of the fabric by mass, the down silk forming the down silk tissue is amino modified fullerene doped polyester composite fiber, and the bottom silk forming the bottom silk tissue is modified alginic acid fiber.
The preparation method of the amino modified fullerene doped polyester composite fiber comprises the following steps:
step S1, uniformly mixing the amino modified fullerene and the polyester slices to obtain a mixture, and then adding the mixture into a double-screw extruder for extrusion granulation to obtain amino modified fullerene-polyester master batch;
and S2, performing melt spinning on the amino modified fullerene-terylene master batch prepared in the step S1 to prepare the amino modified fullerene doped terylene composite fiber.
The temperature of the extrusion granulation in step S1 was 190 ℃.
In the step S1, the mass ratio of the amino modified fullerene to the polyester chip is 1: 15.
The diameter of a spinneret orifice of the melt spinning spinneret plate is 0.05 mm.
The modified alginic acid fiber is prepared by spraying an aqueous solution of chlorinated 1, 3-dimethylimidazole with the mass fraction of 30% on the surface of the alginic acid fiber and then carrying out thermal drying.
The proportion of the alginic acid fiber and the aqueous solution of the 1, 3-dimethylimidazole chloride is 1g to 5 ml.
The preparation method of the rabbit hair velvet fiber-like fabric is characterized by comprising the following steps of:
(2) weaving: selecting one of the amino modified fullerene doped polyester composite fiber and the modified alginic acid fiber as a pile yarn and the other as a bottom yarn, and knitting the pile yarn and the bottom yarn into a dough blank on a double-needle bed warp knitting machine according to a set needle-moving process;
(2) slitting: performing slitting treatment on the dough blank woven in the step (1) on a slitting machine;
(3) pretreatment: carrying out white blank carding, ironing and pre-setting process treatment on the fabric blank subjected to slitting in the step (2);
(4) dyeing: placing the fabric blank pretreated in the step (3) in an overflow dyeing machine for dyeing, and cleaning and reducing after dyeing;
(5) and (3) after finishing: comprises the steps of softening, cloth tidying, hot air treatment of plush, napping, combing, polishing and shearing.
In the step (1), the needle moving process comprises the following steps: wool, 1-0//; bottom filament, 4-3/3-0/0-1/1-4//.
In the step (1), the yarn count of the amino modified fullerene doped polyester composite fiber is 20S; the titer of the modified alginic acid fiber is 30D.
In the step (4), the dyeing process conditions are as follows: the bath ratio is 1: 8; the temperature is 138 ℃, the time is 30min, and the pH value of the dye solution is 5; the formula comprises the following components: 1 (OWF)%, 1.3g/L of high-temperature leveling agent, 0.5g/L of softening agent and 0.7g/L of pH regulator.
In the step (5), the height of the plush hot air blower is 2mm, and the angles of 4 blowing nozzles are respectively 20 degrees, 85 degrees, 100 degrees and 140 degrees.
In the step (5), the height of the carding machine is 1mm, and the carding angle is 80 degrees; the combing speed was 8 m/s.
Examples 3 to 6
Examples 3 to 6 provide an imitation rabbit hair velvet fiber fabric, the formula and the preparation method of which are substantially the same as those in example 2, except that the yarn count of the amino modified fullerene doped polyester composite fiber, the titer of the modified alginic acid fiber, the height of a carding machine and the carding angle are shown in table 1.
TABLE 1
Comparative example 1
Comparative example 1 provides an imitation rabbit hair velvet fiber fabric, the formula and the preparation method of which are basically the same as those of example 2, except that the fusing filaments and the ground filaments are both modified alginic acid fibers.
Comparative example 2
Comparative example 2 provides an imitated rabbit hair velvet fiber fabric, the formula and the preparation method of which are basically the same as those of example 2, except that the polyester fiber is used for replacing the amino modified fullerene doped polyester composite fiber.
Comparative example 3
Comparative example 3 provides an imitation rabbit hair velvet fiber fabric, the formula and preparation method of which are basically the same as those of example 2, except that alginic acid fiber is used instead of modified alginic acid fiber.
To further illustrate the beneficial technical effects of the examples, the rabbit hair velvet fiber fabrics of examples 2-6 and comparative examples 1-3 were tested for crock (wet abrasion), crock (staining), and uv resistance, and the hand was scored according to the sensory scale, with a score of 5 on a full scale, with higher scores providing better hand, and the results are shown in table 2.
As can be seen from Table 2, the rabbit hair velvet fiber-like fabrics of examples 2-6 have significantly better performance than the comparative examples, and are excellent in wear resistance, UV resistance and washing resistance.
TABLE 2
Test items | Firm color resistance to rubbingDegree (Wet milling) | Fastness to washing (staining) | Hand feeling | Shielding ratio of ultraviolet ray |
Unit of | Stage | Stage | Is divided into | % |
Example 2 | 4-5 | 5 | 4.5 | 72 |
Example 3 | 5 | 5 | 4.7 | 74 |
Example 4 | 5 | 5 | 4.8 | 76 |
Example 5 | 5 | 5 | 5 | 77 |
Example 6 | 5 | 5 | 5 | 80 |
Comparative example 1 | 4 | 4-5 | 3.7 | 65 |
Comparative example 2 | 4 | 4 | 3.5 | 68 |
Comparative example 3 | 4 | 4 | 4.0 | 66 |
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (5)
1. A preparation method of an imitated rabbit hair velvet fiber fabric is characterized by comprising the following steps:
weaving: selecting one of 75D-300D full-dull and super-dull flat polyester yarns, amino modified fullerene doped polyester composite fibers and modified alginic acid fibers as a pile yarn and the other as a bottom yarn; knitting a dough blank on a double-needle bed warp knitting machine according to a set needle-moving process;
(2) slitting: performing slitting treatment on the dough blank woven in the step (1) on a slitting machine;
(3) pretreatment: carrying out white blank carding, ironing and pre-setting process treatment on the fabric blank subjected to slitting in the step (2);
(4) dyeing: placing the fabric blank pretreated in the step (3) in an overflow dyeing machine for dyeing, and cleaning and reducing after dyeing;
(5) and (3) after finishing: comprises the steps of softening, cloth tidying, hot air treatment of plush, napping, combing, polishing and shearing.
2. The preparation method of the rabbit hair velvet fiber-like fabric according to claim 1, wherein in the step (1), the needle moving process comprises the following steps: wool, 1-0//; bottom filament, 4-3/3-0/0-1/1-4//; the velvet yarns are 75D-300D polyester full-dull or semi-dull flat polyester yarns.
3. The preparation method of the rabbit hair velvet fiber-like fabric according to claim 1, wherein in the step (4), the dyeing process conditions are as follows: the bath ratio is 1 (8-10); the temperature is 138-145 ℃, the time is 30-45 min, and the pH value of the dye solution is 5-6; the formula comprises the following components: 1-3 (OWF) percent of disperse dye, 1.3-1.6 g/L of high-temperature leveling agent, 0.5-1.2 g/L of softening agent and 0.7-1.3 g/L of pH regulator.
4. The preparation method of the rabbit hair velvet fiber-like fabric according to claim 1, wherein in the step (5), the height of the plush hot air blower is 2-25 mm, and the angles of 4 blowing nozzles are 20-45 °, 60-85 °, 100-125 °, and 140-165 °, respectively.
5. The preparation method of the rabbit hair-like velvet fiber fabric according to claim 1, wherein in the step (5), the height of the carding machine is 1-4 mm, and the carding angle is 80-120 degrees; the combing speed is 8-20 m/s.
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