CN103924369A - Super-imitation cotton knitted fabric - Google Patents
Super-imitation cotton knitted fabric Download PDFInfo
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- CN103924369A CN103924369A CN201410169962.XA CN201410169962A CN103924369A CN 103924369 A CN103924369 A CN 103924369A CN 201410169962 A CN201410169962 A CN 201410169962A CN 103924369 A CN103924369 A CN 103924369A
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- CN
- China
- Prior art keywords
- knitted fabric
- super
- imitative cotton
- super imitative
- yarn
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 51
- 239000004744 fabric Substances 0.000 title claims abstract description 43
- 239000000835 fiber Substances 0.000 claims abstract description 28
- 238000004043 dyeing Methods 0.000 claims abstract description 16
- 238000009940 knitting Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 15
- 239000000975 dye Substances 0.000 claims description 9
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 229960000583 acetic acid Drugs 0.000 claims description 4
- 239000012362 glacial acetic acid Substances 0.000 claims description 4
- 238000009970 yarn dyeing Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000009987 spinning Methods 0.000 abstract description 9
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 229920000728 polyester Polymers 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract 2
- 241000168254 Siro Species 0.000 abstract 2
- 239000002131 composite material Substances 0.000 abstract 1
- 229910052742 iron Inorganic materials 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 229920004933 Terylene® Polymers 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 229920002972 Acrylic fiber Polymers 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 210000000085 cashmere Anatomy 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 210000004243 sweat Anatomy 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000010148 water-pollination Effects 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 240000000731 Fagus sylvatica Species 0.000 description 1
- 235000010099 Fagus sylvatica Nutrition 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Landscapes
- Knitting Of Fabric (AREA)
- Coloring (AREA)
Abstract
The invention relates to a super-imitation cotton knitted fabric. The super-imitation cotton knitted fabric is characterized in that the fabric weave is the single-face plain weave, the transverse knitting tightness is 51 wales per 10 cm, the longitudinal knitting tightness is 37 courses per 10 cm, the model of needle is 12 G, and knitting is conducted through a computerized flat knitting machine. The yarn is formed by stranding three 32 S siro spinning yarns respectively composed of 50% of super-imitation cotton, 30% of Modal and 20% of positive iron and polyester composite fiber, the twist per unit is 300 twists per meter, and the gram weight is 285 grams per square meter. Knitting is conducted through the yarn formed through the siro spinning technology, and the super-imitation cotton knitted fabric has the advantages of having high flexibility, moisture absorption, breathability, antistatic property, dyeing property and the like.
Description
Technical field
The present invention relates to a kind of super imitative cotton knitted fabric.Belong to new textile material technical field.
Background technology
Super imitative cotton product looks like cotton (vision), feels like cotton (sense of touch), wears as cotton (compatibility, comfortableness), uses than cotton convenient (wash and wear), have imitatively cotton like the cotton good characteristic of cotton, imitative cotton victory, be polymeric modification spinning, spin, weave, the mutual fusion of the multinomial technology of dyeing and finishing, integrate the product of performance.Cotton fiber has excellent hygroscopicity, flexibility, warmth retention property, and its wearability of fabric is good, but leads the aspect existing problems such as moist, dehumidification, waterproof, antifouling, mildew-resistant.Super imitative cotton product, meeting on the basis of imitative cotton basic function index flexibility, bulkiness, hydrophily, antistatic, anti-fluffing and anti-pilling, regain, also can be strengthened its functional parameter, adds according to demand the functions such as antibacterial, fire-retardant, antiultraviolet.
Modal fibre is a kind of high wet modulus regenerated celulose fibre, and it is raw material that the raw material of this fiber adopts beech, is first made into wood pulp, then is processed into fiber by special spinning technique.In the whole production process of fiber without any pollution.Its dry strong cohesiveness is bordering on terylene, wet improved many, gloss, flexibility, hygroscopicity, dyeability, dyefastness than common viscose glue by force and is all better than Pure cotton Product; The fabric made from it, has shown a kind of face gloss, has pleasant soft touch sensation and dangle sense and fabulous endurable performance.
Cationic Dyeable Pet, low temperature dyeing, soft, can partly replace cashmere and acrylic fibers, adopt cation dyes while dyeing, rise brightly, dyeability is good.
But three mixes while use, the especially difference of performance, when dyeing, uniformity is not easy to control.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of and have that improved flexibility, moisture absorption are ventilative, antistatic behaviour, the good super imitative cotton knitted fabric of dyeability.
The object of the present invention is achieved like this:
A kind of super imitative cotton knitted fabric, fabric tissue is one side plain weave; Horizontal close: 51 stringers/10cm; Vertical close: 37 lines/10cm.Pin number: 12G weaves on Computerized flat knitting machine.Adopt three 32S, 50% super imitative cotton fiber/30% model/20% sun is washed fibre sirospun yarn plying resultant yarn, and twist per unit is 300 twists/m.Grammes per square metre: 285 grams/m.
A kind of super imitative cotton knitted fabric, its technological process is as follows: that yarn dyeing → super imitative cotton, model, sun are washed fibre sirospun yarn → rewinding → knit sheet → running-on → flatcar → hand seam → wash → oven dry → whole is boiling hot → and pack → put in storage.
Match network spins on fine spining machine and is spinned through mixed drawing-off by 3 rove.
When dyeing, auxiliary dosage glacial acetic acid: in 2 g/L, levelling agent TF-212K:2 g/L, bath, softener K:2 g/L, De Shida dyestuff X%(light color are selected the high Exposure to Sunlight series of AM, dark color is selected the high washing series of XF).
The major technique key solving
(1) blending raw material and ratio is preferred
For the characteristic of super imitative cotton fiber, the performances such as the flexibility of super imitative cotton fiber, bulkiness, hydrophily, antistatic, anti-fluffing and anti-pilling and cotton fiber are similar, its absorbent ventilate, thermal stability are better, adopt super imitative cotton to wash fiber with model and sun and carry out blending, can be in conjunction with three's superiority, the exploitation of practical function sweater fabric.Study multiple blending ratio, finally selected 50% super imitative cotton/30% model/20% sun to wash fiber and carry out blending, obtained good effect, reached the requirement of sweater fabric yarn.
(2) yarn dyeing
Due to super cotton-simulated terylene filament fiber and ordinary polyester fiber have a little different, therefore when dyeing technology and condition can make some and change, to ensure that super cotton-simulated terylene fiber can reach our the set goal after technique completes.Conventionally can adopt following technique:
Glacial acetic acid: in 2 g/L, levelling agent TF-212K:2 g/L, bath, softener K:2 g/L, De Shida dyestuff X%(light color are selected the high Exposure to Sunlight series of AM, dark color is selected the high washing series of XF) the selected levelling agent of this technique has the dispersed and extremely low foaming characteristic of excellent level-dyeing property, good dyestuff, can effectively improve the dyeing uniformity of super cotton-simulated terylene fiber, the imitative cotton effect of super imitative cotton fiber just embodies by rear arrangement greatly.In order to ensure effectively carrying out of rear arrangement, improve the COLOR FASTNESS of fabric simultaneously, remove the surfactant remnants on fabric, avoid rear arrangement to produce harmful effect, after dyeing, fabric is carried out to reduction cleaning, what after can ensureing in improving fabric color fastness, arrange effectively carries out.
(3) spinning process
The mentality of designing of yarn technique is to determine shortly according to the feature of fiber, selects three kinds of raw materials, on fine spining machine, is formed through mixed drawing-offs spinning by 3 rove.This kind of yarn had both been rich in level to be changed, and has again third dimension, designs and meets fiber bodies feature and self-law, and can make its advantage maximize, and can make again the minimized high-quality new type yarn of its shortcoming.
(4) super imitative cotton face fabric design
The requirement of super imitative cotton face fabric: gas permeability is good, appearance luster is beautiful, cloth cover is bright and clean, soft good springiness, have obvious visual effect; Inherence requires that suction wet performance is good, good permeability, bacteria mildew-proof, phozy, not balling-up, bursting strength meet standard.According to above-mentioned requirements, through repetition test, reach the cloth cover effect of anticipation.
(5) straight-bar machines technique
In the time of face weave, first yarn is lubricated to processing, to improve the smoothness of yarn, avoid tiing a knot and causing broken yarn because of yarn in weaving process, thereby cause fabric to occur the flaws such as broken hole.
The super imitative cotton knitted fabric of the present invention, not only has style, the feel of traditional sweater fabric, also has nice and cool, antibacterial effect, is the first-selected fabric of making sweater underwear, T-shirt, shirt etc.Therefore its sweater fabric integrates health care, comfortable, function, has the wide prospect of marketing.This sweater fabric also has good moisture absorption hydrofuge: on the large molecule of super imitative cotton fiber, contain a large amount of hydrophilic radicals, good hygroscopicity, regain is closely same as viscose acetal fibre, and moisture absorption speed is very fast, and the feature of model is that the practicality of luxurious natural fabric texture and synthetic fiber is united two into one.There is the gloss of cotton softness, silk, fiber crops smooth, and also its water suction, permeability is all better than cotton, has higher dye-uptake, and fabric color is bright and full; Model can with other fiber blends, if cotton, fiber crops, silk etc. are to promote the quality of these clothes, make fabric can keep softness, smooth; Modal fabric, after repeatedly washing, still keeps original smooth and submissive feel, soft and bright; Due to good characteristic and the feature of environmental protection of Modal fibre, being unanimously known as by textile industry is the fiber that 21 century has potential quality most.So this sweater fabric fiber has good comfortableness and skin-friendly.Dyeability: Cationic Dyeable Pet, low temperature dyeing, soft, can partly replace cashmere and acrylic fibers, adopt cation dyes while dyeing, rise brightly, dyeability is good, and COLOR FASTNESS is good.
Detailed description of the invention
The present invention relates to a kind of super imitative cotton knitted fabric, fabric tissue is one side plain weave; Horizontal close: 51 stringers/10cm; Vertical close: 37 lines/10cm.Pin number: 12G weaves on Computerized flat knitting machine.Adopt three 32S, 50% super imitative cotton fiber/30% model/20% sun is washed fibre sirospun yarn plying resultant yarn, and twist per unit is 300 twists/m.Grammes per square metre: 285 grams/m.
A kind of super imitative cotton knitted fabric, its technological process is as follows: that yarn dyeing → super imitative cotton, model, sun are washed fibre sirospun yarn → rewinding → knit sheet → running-on → flatcar → hand seam → wash → oven dry → whole is boiling hot → and pack → put in storage.
When dyeing, auxiliary dosage glacial acetic acid: in 2 g/L, levelling agent TF-212K:2 g/L, bath, softener K:2 g/L, De Shida dyestuff X%(light color are selected the high Exposure to Sunlight series of AM, dark color is selected the high washing series of XF).
Products characteristics
(1) raw material innovation, selects three kinds of fibrous raw materials, preferably blending ratio.
(2) optimize super imitative cotton dyeing process conditions.
(3) innovation of spinning method, to match network spinning technique, solves the poor problem of fibre cohesion.
(4) optimization of spinning process, by choose reasonable yarn twist, reduces the fluffing of yarn; Reasonably weaving condition, has reduced the broken end phenomenon in process.
Quality level
Through national textile product Quality Supervision and Inspection Center (Jiangyin), authority detects: according to GB18401-2010 " national general safety technical code for textile products ", FZ/T73010-2008 " knitted sweater ", standard regulation, meets Grade A requirement.Specific as follows:
This product color fastness to washing: 4-5 level (3 grades of technical requirements); Color fastness to water: 4-5 level (3 grades of technical requirements); Acidproof sweat juice COLOR FASTNESS: 4-5 level (3 grades of technical requirements); Alkaline-resisting sweat juice COLOR FASTNESS: 4-5 level (3 grades of technical requirements).Fastness to rubbing: dry friction: 4-5 level (3 grades of technical requirements); Wet friction: 4-5 level (technical requirement 2-3 level).Content of formaldehyde is less than 20mg/kg(technical requirement and is less than 75 mg/kg).
Claims (5)
1. a super imitative cotton knitted fabric, is characterized in that: fabric tissue is one side plain weave; Horizontal close: 51 stringers/10cm; Vertical close: 37 lines/10cm; Pin number: 12G weaves on Computerized flat knitting machine; Adopt three 32S, 50% super imitative cotton fiber/30% model/20% sun is washed fibre sirospun yarn plying resultant yarn, and twist per unit is 300 twists/m; Grammes per square metre: 285 grams/m.
2. super imitative cotton knitted fabric according to claim 1, is characterized in that its technological process is as follows: yarn dyeing → super imitative cotton, model, sun are washed fibre sirospun yarn → rewinding → knit sheet → running-on → flatcar → hand seam → washing → dry → whole scalding → packaging → warehouse-in.
3. super imitative cotton knitted fabric according to claim 2, is characterized in that: when dyeing, and auxiliary dosage glacial acetic acid: softener in 2 g/L, levelling agent TF-212K:2 g/L, bath: 2 g/L, De Shida dyestuff.
4. super imitative cotton knitted fabric according to claim 3, is characterized in that: when dyeing, light color is selected the high Exposure to Sunlight series dyes of AM, and dark color is selected the high washing of XF series dyes.
5. super imitative cotton knitted fabric according to claim 2, is characterized in that: match network spins on fine spining machine and spinned through mixed drawing-off by 3 rove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410169962.XA CN103924369A (en) | 2014-04-25 | 2014-04-25 | Super-imitation cotton knitted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410169962.XA CN103924369A (en) | 2014-04-25 | 2014-04-25 | Super-imitation cotton knitted fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103924369A true CN103924369A (en) | 2014-07-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410169962.XA Pending CN103924369A (en) | 2014-04-25 | 2014-04-25 | Super-imitation cotton knitted fabric |
Country Status (1)
| Country | Link |
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| CN (1) | CN103924369A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107938145A (en) * | 2017-11-07 | 2018-04-20 | 海盐县硕创服装研究所 | A kind of terylene warp knit imitates the processing technology of cotton face fabric |
| CN108457086A (en) * | 2017-12-20 | 2018-08-28 | 浙江雅雪染整有限公司 | Knitted cotton pectase pre-treating technology |
| CN109338579A (en) * | 2018-09-21 | 2019-02-15 | 无锡红豆纺织服装有限公司 | A kind of smooth comfortable shell fabric of red bean cotton |
| CN111206328A (en) * | 2014-12-12 | 2020-05-29 | 东丽纤维研究所（中国）有限公司 | Cotton-like knitted fabric, polyester filament yarn and production method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100000165A (en) * | 2008-06-24 | 2010-01-06 | 김현정 | Whole cloth |
| US20110162414A1 (en) * | 2010-01-07 | 2011-07-07 | Smith Zoe O | System and method for forming a design from a flexible filament having indicators |
| CN102517774A (en) * | 2011-12-12 | 2012-06-27 | 江苏大生集团有限公司 | Antibacterial, deodorant, moisture-wicking, quick-drying and super-cotton-like knitted fabric and production process thereof |
| CN102719957A (en) * | 2012-06-08 | 2012-10-10 | 江南大学 | Stain-free sirospun heather yarn and spinning method thereof |
| CN103156317A (en) * | 2013-03-27 | 2013-06-19 | 江阴芗菲服饰有限公司 | Coffee carbon/porel/viscose function sweater and manufacture method thereof |
| CN103422211A (en) * | 2013-08-27 | 2013-12-04 | 江南大学 | Multi-fiber color-mixed semi-worsted antibacterial yarns and spinning technology thereof |
| CN103437103A (en) * | 2013-08-16 | 2013-12-11 | 盛虹集团有限公司 | Dyeing and finishing processing technology of polyester filament high-imitation cotton fabric |
| CN103469444A (en) * | 2013-10-14 | 2013-12-25 | 江苏顺远纺织科技有限公司 | Process formula and processing technology of polyester filament yarn super-imitated cotton |
-
2014
- 2014-04-25 CN CN201410169962.XA patent/CN103924369A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100000165A (en) * | 2008-06-24 | 2010-01-06 | 김현정 | Whole cloth |
| US20110162414A1 (en) * | 2010-01-07 | 2011-07-07 | Smith Zoe O | System and method for forming a design from a flexible filament having indicators |
| CN102517774A (en) * | 2011-12-12 | 2012-06-27 | 江苏大生集团有限公司 | Antibacterial, deodorant, moisture-wicking, quick-drying and super-cotton-like knitted fabric and production process thereof |
| CN102719957A (en) * | 2012-06-08 | 2012-10-10 | 江南大学 | Stain-free sirospun heather yarn and spinning method thereof |
| CN103156317A (en) * | 2013-03-27 | 2013-06-19 | 江阴芗菲服饰有限公司 | Coffee carbon/porel/viscose function sweater and manufacture method thereof |
| CN103437103A (en) * | 2013-08-16 | 2013-12-11 | 盛虹集团有限公司 | Dyeing and finishing processing technology of polyester filament high-imitation cotton fabric |
| CN103422211A (en) * | 2013-08-27 | 2013-12-04 | 江南大学 | Multi-fiber color-mixed semi-worsted antibacterial yarns and spinning technology thereof |
| CN103469444A (en) * | 2013-10-14 | 2013-12-25 | 江苏顺远纺织科技有限公司 | Process formula and processing technology of polyester filament yarn super-imitated cotton |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111206328A (en) * | 2014-12-12 | 2020-05-29 | 东丽纤维研究所（中国）有限公司 | Cotton-like knitted fabric, polyester filament yarn and production method thereof |
| CN107938145A (en) * | 2017-11-07 | 2018-04-20 | 海盐县硕创服装研究所 | A kind of terylene warp knit imitates the processing technology of cotton face fabric |
| CN108457086A (en) * | 2017-12-20 | 2018-08-28 | 浙江雅雪染整有限公司 | Knitted cotton pectase pre-treating technology |
| CN109338579A (en) * | 2018-09-21 | 2019-02-15 | 无锡红豆纺织服装有限公司 | A kind of smooth comfortable shell fabric of red bean cotton |
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Application publication date: 20140716 |
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